In this paper,the effect of the Si content on microstructure evolution,mechanical properties,and fracture behavior of the Al-xSi/AZ91D bimetallic composites prepared by compound casting was investigated systematically...In this paper,the effect of the Si content on microstructure evolution,mechanical properties,and fracture behavior of the Al-xSi/AZ91D bimetallic composites prepared by compound casting was investigated systematically.The obtained results showed that all the Al-xSi/AZ91D bimetallic composites had a metallurgical reaction layer(MRL),whose thickness increased with increasing Si content for the hypoeutectic Al-Si/AZ91D composites,while the hypereutectic Al-Si/AZ91D composites were opposite.The MRL included eutectic layer(E layer),intermetallic compound layer(IMC layer)and transition region layer(T layer).In the IMC layer,the hypereutectic Al-Si/AZ91D composites contained some Si solid solution and flocculent Mg_(2)Si+Al-Mg IMCs phases not presented in the hypoeutectic Al-Si/AZ91D composites.Besides,increasing Si content,the thickness proportion of the T layer increased,forming an inconsistent preferred orientation of the MRL.The shear strengths of the Al-xSi/AZ91D bimetallic composites enhanced with increasing Si content,and the Al-15Si/AZ91D composite obtained a maximum shear strength of 58.6 MPa,which was 73.4% higher than the Al-6Si/AZ91D composite.The fractures of the Al-xSi/AZ91D bimetallic composites transformed from the T layer into the E layer with the increase of the Si content.The improvement of the shear strength of the Al-xSi/AZ91D bimetallic composites was attributed to the synergistic action of the Mg_(2)Si particle reinforcement,the reduction of oxidizing inclusions and the ratio of Al-Mg IMCs as well as the orientation change of the MRL.展开更多
The microstructure and dry sliding wear behav- ior of cast Al-18 wt% MgaSi in-situ metal matrix com- posite modified by Nd were investigated. Experimental results show that, after introducing a proper amount of Nd, bo...The microstructure and dry sliding wear behav- ior of cast Al-18 wt% MgaSi in-situ metal matrix com- posite modified by Nd were investigated. Experimental results show that, after introducing a proper amount of Nd, both primary and eutectic Mg2Si in the Al-18 wt% Mg2Si composite are well modified. The morphology of primary Mg2Si is changed from irregular or dendritic to polyhedral shape, and its average particle size is signifi- cantly decreased. Moreover, the morphology of the eutectic MgzSi phase is altered from flake-like to very short fibrous or dot-like. The wear rates and friction coefficient of the composites with Nd are lower than those without Nd. Furthermore, the addition of 0.5 wt% Nd changes the wear mechanism of the composite from the combination of abrasive, adhesive, and delamination wear without Nd into a single mild abrasion wear with 0.5 wt% Nd.展开更多
Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline str...Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to lwt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.展开更多
In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composit...In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg_2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25℃ to 200℃, superheat from 50℃ to 250℃, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg_2Si in the range from 15 wt.% to 25 wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100℃, 150℃, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg_2Si, the morphology of the primary Mg_2Si becomes irregular and the size of primary Mg_2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.展开更多
An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superhe...An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superheat was poured on the surface of an inclined copper plate(set at 45°inclined angle)while it was vibrated at a frequency of 40 Hz and an amplitude of 400μm.After travelling the length of 40 cm on the slope,the resultant semisolid alloy was cast into a steel mold.For the purpose of comparison,reference composite samples were made by gravity casting(GC)and conventionally still cooling slope casting(CS)methods using the same alloy under identical conditions.The samples were hot extruded at 500°C.It was concluded that the size of Mg2Si particles was decreased by about 50%and 70%for the CS and VCS produced samples respectively when compared to that of the GC produced sample.Despite of their higher porosity contents,both the as-cast and hot-extruded VCS processed samples exhibited higher hardness,shear yield stress(SYS)and ultimate shear strength(USS)values as compared with their GC produced counterparts.These results were attributed to the refined and modified microstructure obtained via this newly developed technique.展开更多
The semi-solid processed Mg2Si/A356 composites were fabricated using a sloping plate,and the phase and morphology evolution of the semi-solid Mg2Si/A356 slurry during the remelting process was investigated.Results ind...The semi-solid processed Mg2Si/A356 composites were fabricated using a sloping plate,and the phase and morphology evolution of the semi-solid Mg2Si/A356 slurry during the remelting process was investigated.Results indicate that compared to as-cast microstructure,the size of primaryα-Al phase and Mg2Si phase of semi-solid microstructure fabricated by using a sloping plate decreases and the morphology ofα-Al phase becomes fine and globular.With increasing the reheating temperature and prolonging the holding time,the primaryα-Al phase spheroidizes,the liquid fraction in semi-solid microstructure increases,and the Chinese script Mg2Si phase embedded in the primaryα-Al phase cannot be observed.The Chinese script Mg2Si phase is distributed in the secondaryα-Al phase and becomes smaller.The net-shaped eutectic phase also becomes finer after reheating.The optimum remelting parameters suitable for thixoforming in this study are remelting at 580℃for 30 min.展开更多
AZ31-4.6% Mg2Si （mass fraction） composite was prepared by conventional casting method. Repetitive upsetting （RU） was applied to severely deforming the as-cast composite at 400 ℃ for 1, 3, and 5 passes. Finite ele...AZ31-4.6% Mg2Si （mass fraction） composite was prepared by conventional casting method. Repetitive upsetting （RU） was applied to severely deforming the as-cast composite at 400 ℃ for 1, 3, and 5 passes. Finite element analysis of the material flow indicates that deformation concentrates in the bottom region of the sample after 1 pass, and much more uniform deformation is obtained after 5 passes. During multi-pass RU process, both dendritic and Chinese script type Mg2Si phases are broken up into smaller particles owing to the shear stress forced by the matrix. With the increasing number of RU passes, finer grain size and more homogeneous distribution of Mg2Si particles are obtained along with significant enhancement in both strength and ductility. AZ31-4.6%Mg2Si composite exhibits tensile strength of 284 MPa and elongation of 9.8%after 5 RU passes at 400 ℃ compared with the initial 128 MPa and 5.4%of original AZ31-4.6%Mg2Si composite.展开更多
In the present study, by adding SiC particles into AI-Si-Mg melt, Mg2Si and SiC particles hybrid reinforced AI matrix composites were fabricated through the Mg2Si in situ synthesis in melt combined with the SiC ex sit...In the present study, by adding SiC particles into AI-Si-Mg melt, Mg2Si and SiC particles hybrid reinforced AI matrix composites were fabricated through the Mg2Si in situ synthesis in melt combined with the SiC ex situ stir casting. The as-cast microstructure containing primary Mg2Si and SiC particles that distribute homogenously in AI matrix was successfully achieved. The effects of SiC particle addition on the microstructure of Mg2Si/AI composites were investigated by using scanning electron microscopy （SEM） and XRD. The results show that, with increasing the fraction of the SiC particles from 5wt.% to 10wt.%, the morphologies of the primary Mg2Si particulates in the prepared samples remain polygonal, but the size of the primary phase decreases slightly. However, when the SiC particle addition reaches 15wt.%, the morphologies of the primary Mg2Si particulates change partially from polygonal to quadrangular with a decrease in size from 50 pm to 30 μm. The size of primary AI dendrites decreases with increasing fraction of the SiC particles from 0wt.% to 15wt.%. The morphology of the eutectic Mg2Si phase changes from a fiber-form to a short fiber-form and/or a dot-like shape with increasing fraction of the SiC particles. Furthermore, no significant change in dendrite arm spacing （DAS） was observed in the presence of SiC particles.展开更多
To control the morphology and size of the primary and eutectic Mg2Si phases in in situ Mg2Si/Al-Si composite and achieve a feasible and reliable technique to produce appropriate feedstock for the thixo-casting and rhe...To control the morphology and size of the primary and eutectic Mg2Si phases in in situ Mg2Si/Al-Si composite and achieve a feasible and reliable technique to produce appropriate feedstock for the thixo-casting and rheo-casting of this type of material, three AI-Si matrix composites reinforced by 5wt.%, 9wt.% and 17wt.% Mg2Si with hypoeutectic, eutectic and hypereutectic compositions were prepared by the low superheat pouring （LSP） process. The effects of the pouring temperature （superheat） on the morphology and size distribution of primary phases （primary e-AI and Mg2Si）, binary （a-AI ＋ Mg2Si） eutectic cell and eutectic Mg2Si were investigated. The experimental results show that low pouring temperature （superheat） not only refines the grain structure of the primary e-AI and binary （e-AI ＋ Mg2Si） eutectic cell in three composites and promotes the formation of more non- dendritic structural semi-solid metal （SSM） slurry of these phases; but also refines the primary and eutectic Mg2Si phases, which seems to be attributed to the creation of an ideal condition for the nucleation and the acquisition of a high survival of nuclei caused by the LSP process.展开更多
Trace La element was introduced in Al-20Mg_(2)Si composites to regulate the microstructure and corrosion performance.The modification mechanism of trace La and the corrosion behavior of the newly developed composites ...Trace La element was introduced in Al-20Mg_(2)Si composites to regulate the microstructure and corrosion performance.The modification mechanism of trace La and the corrosion behavior of the newly developed composites were systematically investigated by thermal analysis,microstructural observations and electrochemical tests.Our study reveals that the addition of only 0.10%La can refine the size of the primary Mg_(2)Si phase from 77.6 to 26.7μm,modify its morphology from a coarse dendrite to a fine truncated octahedron and reduce the corrosion current density from 5.96μA cm^(-2) to 3.03μA cm^(-2).Trace La refines the primary Mg_(2)Si phase size by forming a tiny LaAlSi phase which can provide effective heterogeneous nuclei for the primary Mg_(2)Si phase during solidification.Excess La atoms can selectively adsorb on the{100}facets of the primary Mg_(2)Si phase and suppress the preferential growth of the Mg_(2)Si phase,eventually resulting in the morphological transition of the primary Mg_(2)Si phase from dendrite to truncated octahedron shape.The enhanced corrosion resistance of the La micro-alloyed Al-20Mg_(2)Si composites can be attributed to the formation of stronger protective surface oxide films and finer primary Mg_(2)Si phase.The protective oxide films can effectively hinder the penetration of the corrosive medium and the finer primary Mg_(2)Si phase can weaken the localized corrosion tendency of the Al-Mg_(2)Si composites.展开更多
The effect of Mg_(2)Si amount on the properties of Al-Mg_(2)Si as-cast composites was investigated in this study.Composites with different amounts of Mg_(2)Si(15 wt%,20 wt%and 25 wt%)were fabricated,and the fluidity,v...The effect of Mg_(2)Si amount on the properties of Al-Mg_(2)Si as-cast composites was investigated in this study.Composites with different amounts of Mg_(2)Si(15 wt%,20 wt%and 25 wt%)were fabricated,and the fluidity,viscosity,porosity formation and tensile properties were then analyzed.In addition,optical microscope and scanning electron microscope were used for micros tructural studies and fractography.The results reveal that with the amount of Mg_(2)Si increasing,the morphology of the primary Mg_(2)Si becomes irregular,the size of primary Mg_(2)Si increases,fluidity decreases,viscosity increases,and porosity amount increases.The reason for the higher amounts of porosities is the lower fluidity and higher viscosity.In addition,Al-15%Mg_(2)Si shows better tensile properties and higher quality index compared to other composites.Furthermore,the fracture surface of the composite with lower Mg_(2)Si amount reveals more ductile mode than those with higher Mg_(2)Si amount.展开更多
The influence of Nd on the microstructures, tensile properties and fracture behavior of cast Al-18 wt.%Mg2Si/n situ metal matrix composite was investigated. Experimental results showed that, after introducing a proper...The influence of Nd on the microstructures, tensile properties and fracture behavior of cast Al-18 wt.%Mg2Si/n situ metal matrix composite was investigated. Experimental results showed that, after introducing a proper amount of Nd, both primary and eutectic Mg2Si in the Al-18 wt.%Mg2Si composite were well modified. The morphology of primary MgaSi was changed fi＇om irregular or dendritic to polyhedral shape, and its average particle size was significantly decreased from 47.5 to 13.0 μm. Moreover, the morphology of the eutectic Mg2Si phase was altered from flake-like to a thin laminar, short fibrous or dot-like structure. Tensile tests revealed that Nd addition improved the tensile strength and ductility of the material. Compared with those of unmodified composite, the ultimate tensile strength and percentage elongation with 0.5% Nd were increased by 32.4% and 200%, respectively. At the same time, Nd addition changed the fracture behavior from brittle to ductile.展开更多
基金the supports provided by the National Natural Science Foundation of China(Nos.52075198 and 52271102)the China Postdoctoral Science Foundation(No.2021M691112)+1 种基金the State Key Lab of Advanced Metals and Materials(No.2021-ZD07)the Analytical and Testing Center,HUST。
文摘In this paper,the effect of the Si content on microstructure evolution,mechanical properties,and fracture behavior of the Al-xSi/AZ91D bimetallic composites prepared by compound casting was investigated systematically.The obtained results showed that all the Al-xSi/AZ91D bimetallic composites had a metallurgical reaction layer(MRL),whose thickness increased with increasing Si content for the hypoeutectic Al-Si/AZ91D composites,while the hypereutectic Al-Si/AZ91D composites were opposite.The MRL included eutectic layer(E layer),intermetallic compound layer(IMC layer)and transition region layer(T layer).In the IMC layer,the hypereutectic Al-Si/AZ91D composites contained some Si solid solution and flocculent Mg_(2)Si+Al-Mg IMCs phases not presented in the hypoeutectic Al-Si/AZ91D composites.Besides,increasing Si content,the thickness proportion of the T layer increased,forming an inconsistent preferred orientation of the MRL.The shear strengths of the Al-xSi/AZ91D bimetallic composites enhanced with increasing Si content,and the Al-15Si/AZ91D composite obtained a maximum shear strength of 58.6 MPa,which was 73.4% higher than the Al-6Si/AZ91D composite.The fractures of the Al-xSi/AZ91D bimetallic composites transformed from the T layer into the E layer with the increase of the Si content.The improvement of the shear strength of the Al-xSi/AZ91D bimetallic composites was attributed to the synergistic action of the Mg_(2)Si particle reinforcement,the reduction of oxidizing inclusions and the ratio of Al-Mg IMCs as well as the orientation change of the MRL.
基金financially supported by the National Natural Youth Science Foundation of China (No. 50901038)the Key Laboratory Foundation of Liaoning Provincial Committee of Education (Nos. 20060394 and 2009S053)
文摘The microstructure and dry sliding wear behav- ior of cast Al-18 wt% MgaSi in-situ metal matrix com- posite modified by Nd were investigated. Experimental results show that, after introducing a proper amount of Nd, both primary and eutectic Mg2Si in the Al-18 wt% Mg2Si composite are well modified. The morphology of primary Mg2Si is changed from irregular or dendritic to polyhedral shape, and its average particle size is signifi- cantly decreased. Moreover, the morphology of the eutectic MgzSi phase is altered from flake-like to very short fibrous or dot-like. The wear rates and friction coefficient of the composites with Nd are lower than those without Nd. Furthermore, the addition of 0.5 wt% Nd changes the wear mechanism of the composite from the combination of abrasive, adhesive, and delamination wear without Nd into a single mild abrasion wear with 0.5 wt% Nd.
基金supported by the Key Laboratory Foundation of Liaoning Provincial Committee of Education under grant Nos.20060394 and 2009S053
文摘Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to lwt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.
文摘In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg_2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25℃ to 200℃, superheat from 50℃ to 250℃, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg_2Si in the range from 15 wt.% to 25 wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100℃, 150℃, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg_2Si, the morphology of the primary Mg_2Si becomes irregular and the size of primary Mg_2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.
文摘An innovative semisolid technique termed as vibrating cooling slope(VCS)has been applied to producing in-situ Al-25%Mg2Si(mass fraction)composite.The molten Al-16.5Mg-9.4%Si(mass fraction)alloy with 100°C superheat was poured on the surface of an inclined copper plate(set at 45°inclined angle)while it was vibrated at a frequency of 40 Hz and an amplitude of 400μm.After travelling the length of 40 cm on the slope,the resultant semisolid alloy was cast into a steel mold.For the purpose of comparison,reference composite samples were made by gravity casting(GC)and conventionally still cooling slope casting(CS)methods using the same alloy under identical conditions.The samples were hot extruded at 500°C.It was concluded that the size of Mg2Si particles was decreased by about 50%and 70%for the CS and VCS produced samples respectively when compared to that of the GC produced sample.Despite of their higher porosity contents,both the as-cast and hot-extruded VCS processed samples exhibited higher hardness,shear yield stress(SYS)and ultimate shear strength(USS)values as compared with their GC produced counterparts.These results were attributed to the refined and modified microstructure obtained via this newly developed technique.
基金the National Natural Science Foundation of China(Grant No.51865011)the Natural Science Foundation of Jiangxi Province,China(Grant No.20171BAB216031).
文摘The semi-solid processed Mg2Si/A356 composites were fabricated using a sloping plate,and the phase and morphology evolution of the semi-solid Mg2Si/A356 slurry during the remelting process was investigated.Results indicate that compared to as-cast microstructure,the size of primaryα-Al phase and Mg2Si phase of semi-solid microstructure fabricated by using a sloping plate decreases and the morphology ofα-Al phase becomes fine and globular.With increasing the reheating temperature and prolonging the holding time,the primaryα-Al phase spheroidizes,the liquid fraction in semi-solid microstructure increases,and the Chinese script Mg2Si phase embedded in the primaryα-Al phase cannot be observed.The Chinese script Mg2Si phase is distributed in the secondaryα-Al phase and becomes smaller.The net-shaped eutectic phase also becomes finer after reheating.The optimum remelting parameters suitable for thixoforming in this study are remelting at 580℃for 30 min.
基金Projects(51074106,51374145)supported by the National Natural Science Foundation of ChinaProject(09JC1408200)supported by the Science and Technology Commission of Shanghai Municipality,China+1 种基金Project(2014M561466)supported by China Postdoctoral Science FoundationProject(14R21411000)supported by Shanghai Postdoctoral Scientific Program,China
文摘AZ31-4.6% Mg2Si （mass fraction） composite was prepared by conventional casting method. Repetitive upsetting （RU） was applied to severely deforming the as-cast composite at 400 ℃ for 1, 3, and 5 passes. Finite element analysis of the material flow indicates that deformation concentrates in the bottom region of the sample after 1 pass, and much more uniform deformation is obtained after 5 passes. During multi-pass RU process, both dendritic and Chinese script type Mg2Si phases are broken up into smaller particles owing to the shear stress forced by the matrix. With the increasing number of RU passes, finer grain size and more homogeneous distribution of Mg2Si particles are obtained along with significant enhancement in both strength and ductility. AZ31-4.6%Mg2Si composite exhibits tensile strength of 284 MPa and elongation of 9.8%after 5 RU passes at 400 ℃ compared with the initial 128 MPa and 5.4%of original AZ31-4.6%Mg2Si composite.
基金supported by the National Natural Science Foundation of China(No.50671044)the Sci-tech Development Project of Jilin Province of China(No.20070506)
文摘In the present study, by adding SiC particles into AI-Si-Mg melt, Mg2Si and SiC particles hybrid reinforced AI matrix composites were fabricated through the Mg2Si in situ synthesis in melt combined with the SiC ex situ stir casting. The as-cast microstructure containing primary Mg2Si and SiC particles that distribute homogenously in AI matrix was successfully achieved. The effects of SiC particle addition on the microstructure of Mg2Si/AI composites were investigated by using scanning electron microscopy （SEM） and XRD. The results show that, with increasing the fraction of the SiC particles from 5wt.% to 10wt.%, the morphologies of the primary Mg2Si particulates in the prepared samples remain polygonal, but the size of the primary phase decreases slightly. However, when the SiC particle addition reaches 15wt.%, the morphologies of the primary Mg2Si particulates change partially from polygonal to quadrangular with a decrease in size from 50 pm to 30 μm. The size of primary AI dendrites decreases with increasing fraction of the SiC particles from 0wt.% to 15wt.%. The morphology of the eutectic Mg2Si phase changes from a fiber-form to a short fiber-form and/or a dot-like shape with increasing fraction of the SiC particles. Furthermore, no significant change in dendrite arm spacing （DAS） was observed in the presence of SiC particles.
文摘To control the morphology and size of the primary and eutectic Mg2Si phases in in situ Mg2Si/Al-Si composite and achieve a feasible and reliable technique to produce appropriate feedstock for the thixo-casting and rheo-casting of this type of material, three AI-Si matrix composites reinforced by 5wt.%, 9wt.% and 17wt.% Mg2Si with hypoeutectic, eutectic and hypereutectic compositions were prepared by the low superheat pouring （LSP） process. The effects of the pouring temperature （superheat） on the morphology and size distribution of primary phases （primary e-AI and Mg2Si）, binary （a-AI ＋ Mg2Si） eutectic cell and eutectic Mg2Si were investigated. The experimental results show that low pouring temperature （superheat） not only refines the grain structure of the primary e-AI and binary （e-AI ＋ Mg2Si） eutectic cell in three composites and promotes the formation of more non- dendritic structural semi-solid metal （SSM） slurry of these phases; but also refines the primary and eutectic Mg2Si phases, which seems to be attributed to the creation of an ideal condition for the nucleation and the acquisition of a high survival of nuclei caused by the LSP process.
基金supported by the National Natural Science Foundation of China(Nos.52201051 and 52201295)。
文摘Trace La element was introduced in Al-20Mg_(2)Si composites to regulate the microstructure and corrosion performance.The modification mechanism of trace La and the corrosion behavior of the newly developed composites were systematically investigated by thermal analysis,microstructural observations and electrochemical tests.Our study reveals that the addition of only 0.10%La can refine the size of the primary Mg_(2)Si phase from 77.6 to 26.7μm,modify its morphology from a coarse dendrite to a fine truncated octahedron and reduce the corrosion current density from 5.96μA cm^(-2) to 3.03μA cm^(-2).Trace La refines the primary Mg_(2)Si phase size by forming a tiny LaAlSi phase which can provide effective heterogeneous nuclei for the primary Mg_(2)Si phase during solidification.Excess La atoms can selectively adsorb on the{100}facets of the primary Mg_(2)Si phase and suppress the preferential growth of the Mg_(2)Si phase,eventually resulting in the morphological transition of the primary Mg_(2)Si phase from dendrite to truncated octahedron shape.The enhanced corrosion resistance of the La micro-alloyed Al-20Mg_(2)Si composites can be attributed to the formation of stronger protective surface oxide films and finer primary Mg_(2)Si phase.The protective oxide films can effectively hinder the penetration of the corrosive medium and the finer primary Mg_(2)Si phase can weaken the localized corrosion tendency of the Al-Mg_(2)Si composites.
文摘The effect of Mg_(2)Si amount on the properties of Al-Mg_(2)Si as-cast composites was investigated in this study.Composites with different amounts of Mg_(2)Si(15 wt%,20 wt%and 25 wt%)were fabricated,and the fluidity,viscosity,porosity formation and tensile properties were then analyzed.In addition,optical microscope and scanning electron microscope were used for micros tructural studies and fractography.The results reveal that with the amount of Mg_(2)Si increasing,the morphology of the primary Mg_(2)Si becomes irregular,the size of primary Mg_(2)Si increases,fluidity decreases,viscosity increases,and porosity amount increases.The reason for the higher amounts of porosities is the lower fluidity and higher viscosity.In addition,Al-15%Mg_(2)Si shows better tensile properties and higher quality index compared to other composites.Furthermore,the fracture surface of the composite with lower Mg_(2)Si amount reveals more ductile mode than those with higher Mg_(2)Si amount.
基金Project supported by Key Laboratory Foundation of Liaoning Provincial Committee of Education (2009S053)
文摘The influence of Nd on the microstructures, tensile properties and fracture behavior of cast Al-18 wt.%Mg2Si/n situ metal matrix composite was investigated. Experimental results showed that, after introducing a proper amount of Nd, both primary and eutectic Mg2Si in the Al-18 wt.%Mg2Si composite were well modified. The morphology of primary MgaSi was changed fi＇om irregular or dendritic to polyhedral shape, and its average particle size was significantly decreased from 47.5 to 13.0 μm. Moreover, the morphology of the eutectic Mg2Si phase was altered from flake-like to a thin laminar, short fibrous or dot-like structure. Tensile tests revealed that Nd addition improved the tensile strength and ductility of the material. Compared with those of unmodified composite, the ultimate tensile strength and percentage elongation with 0.5% Nd were increased by 32.4% and 200%, respectively. At the same time, Nd addition changed the fracture behavior from brittle to ductile.
