Ti_2AlNb合金表面射频溅射Al/Al_2O_3复合层的抗热震性能

为进一步提高Ti_2AlNb合金的抗高温氧化性能,在其表面射频溅射Al/Al_2O_3复合层,并于650℃下进行了抗热震性能研究,采用扫描电镜及能谱仪观察复合层形貌并分析其成分。结果表明:Al/Al_2O_3复合层平整致密,无贯穿裂纹,复合层中Al_2O_3层厚约1μm,Al层厚约14μm;热震循环50次时复合层表面出现了微小裂纹,随着热震循环次数增加,裂纹不断扩展,表层Al_2O_3颗粒增大;Al/Al_2O_3复合层能有效提高Ti_2AlNb合金的抗热震性能。

IN SITU PROCESSING OF Al_(2)O_(3) WHISKERS REINFORCED Ti-Al INTERMETALLIC COMPOSITES

In situ Al2O3 whiskers reinforced Ti-Al intermetallic composites were fabricated at ~1200℃ by reaction sintering of cold-consolidated fillets consisting mainly of Ti, Al, and different additives. The phases and microstructures of the sintered composites were characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS). The process of synthesis was investigated using differential thermal analysis (DTA). The effects of processing parameters and additives on the microstructures of the composites and the development of whisker were examined. It is found that the morphology of the whisker is strongly influenced by the additives, the exothermal reaction process, and the processing parameters.

Reaction thermodynamics and kinetics on in situ Al_2O_3/Cu composites

The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics analyses show that the chemical reactions are 3Cu 2O+2Al=6Cu+Al 2O 3 or 3CuO+2Al=3Cu+Al 2O 3. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al 2O 3 was controlled by the diffusion of oxygen in matrix.

Influence of Adding Ti Powder in Preform on Microstructure and Mechanical Properties of Al_2O_3p/Steel Composites by Squeeze Casting

To improve the mechanical properties of alumina particulates reinforced steel matrix composite, Ti powder was added into the alumina preform, a 5140 steel matrix composite was fabricated by squeeze casting, and the influences of Ti powder on the microstructure, hardness and bending strength of the composite were investigated, compared with the composite without adding Ti powder. Applied Ti powder and alumina particulates were 10-25 μm and 100-180 μm in size, respectively. Both composites were successfully fabricated, however Ti powder addition increased the infiltration thickness of the composite. In the Ti contained composite, a TiC film in micron scale is formed on the surface of alumina particles, many TiC aggregates are dispersed in the steel matrix without obvious remaining Ti powder. The hardness and the three-point bending strength of the composite reach 49.5 HRC and 1 018 MPa, respectively, which are 17.9% and 52.4% higher than those of the composite in the absence of Ti addition. Fracture morphology shows that the debonding of alumina particulates is eliminated for the composite in the presence of Ti addition. Sessile drop test shows the average wetting angle between 5140 steel and that of Ti coated Al2O3 is about 82.15°, much lower than the wetting angle 150° between steel and pure Al2O3. Therefore, the increase in the mechanical properties of the composite is attributed to the improvement of Al2O3 p/steel interface wetting and bonding by adding Ti powder in the preform.

Properties of Hot-Pressed Al_2O_3-Fe Composites

Alumina-(0 similar to 20 vol. pct) iron composites were fabricated by hot-pressing of well-mixed-alumina and iron powders at 1400 degreesC and 30 MPa for 30 min. Hot-pressed bodies with nearly theoretical density were obtained for addition up to 10 vol. pct Fe, but relative density decreased gradually with further increase in Fe addition. The materials exhibit a homogeneous dispersion of Fe. Fracture strength of the composites exhibits a maximum value of 604 MPa at 15 vol. pct Fe, which is 1.5 times that of alumina alone. Fracture toughness increases with the increase in Fe content, reaching 7.5 MPa.m(1/2) at 20 vol. pct Fe. The theoretical values of fracture toughness was calculated and compared with the experimental one. Toughening mechanisms of the composites are also discussed.

MICROSTRUCTURES AND MECHANICAL PROPERTIES OF IN-SITU Al_2O_3/TiAl COMPOSITES BY EXOTHERMIC DISPERSION METHOD

In-situ Al2O3/TiAl composites were fabricated by pressure-assisted exothermic dispersion （PAXD） method from elemental powder mixtures of Ti, Al, TiO2, and Nb2O5. The microstructures and mechanical properties of the as-sintered composites are investigated. The results show that the as-sintered products consist of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases. Microstructure analysis indicates that Al2O3 particles tend to disperse on the grain boundaries. Application of a moderate pressure of 35 MPa at 1200℃ yields Al2O3/TiAl composites with fine Al2O3 reinforcement and a discontinuous network linking by Al2O3 particles. The aluminide component has a fine submicron γ ＋α2 lamellar microstructure. With increasing Nb2O5 content, Al2O3 particles are dispersed uniformly in the matrix. The hardness of the composites increases gradually, and the bending strength and fracture toughness of the composites reach to the maximum value, respectively.

Effects of Y_2O_3 on Thermal Shock of Al_2O_3/TiCN Composites

Thermal shock resistance of Al2O3-TiCN(30%)-Y2O3(0.2%) composite was studied by hot pressing(HP) method at different temperatures. The study shows that thermal shock resistance of the material is determined by its microstructure and reinforced mechanism. According to SEM and calculation of thermal shock, the fractured surface of Al2O3-30%TiCN-0.2%Y2O3 composite is undulate. The residual strength of Al2O3-30%TiCN-0.2%Y2O3 is higher than Al2O3-30%TiCN at 200～800 ℃ after thermal shock. Cracks initiation resistance (R′)and cracks propagation resistance (R″″)of Al2O3-30%TiCN-0.2%Y2O3 composite increases 12% and 5% respectively compared with that of Al2O3-30%TiCN. It matches with experimental results. The addition of Y2O3 forms YAG that inhibits crystal growth, and increases fracture stress, fracture toughness, cracks initiation resistance and cracks propagation resistance. Therefore, thermal shock resistance increases. The fracture work of Al2O3-30%TiCN and Al2O3-30%TiCN-0.2%Y2O3 composites are 132 and 148 J·m-2 respectively.

Effect of Al2O3np on the Properties and Microstructure of B4Cp/Al Composites

Aluminum-matrix boron carbide (B4Cp/Al) is a kind of neutron absorbing material widely used in nuclear spent fuel storage. In order to improve the tensile property of B4Cp/Al composites, a new type of nano-Al2O3 particle (Al2O3np) reinforced B4Cp/Al + Al2O3np composites were prepared by powder metallurgy method. The Monte Carlo particle transport program (MCNP) was used to determine the influence of Al2O3np on the thermal neutron absorptivity of composites. The universal material testing machine and scanning electron microscope (SEM) were used to study the mechanical properties, microstructure and fracture morphology of B4Cp/Al composites. The results indicated that the neutron absorption properties of B4Cp/Al composites were not affected by the addition of nano-Al2O3 particles in the range of 1 wt%-15 wt%. The addition of Al2O3np can obviously reduce the grain size of B4Cp/Al matrix metals thus improve the tensile strength of the composites. The addition threshold of Al2O3np is about 2.5 wt%. Both B4Cp and Al2O3np change the fracture characteristics of the composites from toughness to brittleness, and the latter is more important.

Effects of Cerium on the Mechanical Properties of the ZA22／Al_2O_3 Composites

ZA22/Al2O3 composites were prepared by means of squeeze casting process. The effects of Ce on the ultimate tensile strength (UTS), impact toughness, and hardness of the composites were studied. The results show that both the UTS and the hardness are improved and the impact toughness is decreased with the increase of the volume fraction of fibers (Vf). After Ce is added ,UTS (Vf>15%) and the hardness are improved at room temperature because of the modification of Ce, but the impact toughness and UTS at elevated temperature are lowered.The filtered action of the fiber preform results in that the influence of the amount of Ce added from 0. 1 wt% to 0. 5 wt% on the mechanical properties of the composites can be ignored.

Microstructure and Tribological Behavior of Al2O3 Particle Reinforced Al Matrix Composites Fabricated by Spark Plasma Sintering

Nanoparticles and microparticles reinforced Al matrix composites were fabricated by spark plasma sintering, and the microstructure and tribological properties were investigated systemically. The nano-Al2O3 particle and micro-Al2O3 particle uniformly dispersed in Al matrix composites. The introduction of nanoparticles is beneficial to the decrease of friction coefficient and wear rate, while microparticles are responsible to the high friction coefficient, resulting in the abrasive wear. With the introduction of both nanoparticles and microparticles, their synergic effect will lead to the variation of tribological behavior.

Preparation of TiAl/Al_2O_3 composites by combustion synthesis

Studies the combustion synthesis of Al Ti TiO 2 system and concludes that, due to its low exothermic nature, a stable combustion wave can be maintained only when the system is ignited at a certain preheating temperature, and coupled with appropriate pseudo HIP process, dense TiAl/Al 2O 3 composites with density as high as 97% of the theoretical value can be produced, and points out. Microstructure observation shows in situ formed Al 2O 3 particles are of an average size smaller than one micron, and the hardness of TiAl matrix is enhanced by introduction of these particles.

Effect of Ti/B Additions on the Formation of Al_3 Ti of in situ TiB_2/Al Composites

A novel technique for fabricating TiB_2/Al composites in molten aluminum was introduced. The formation mechanism of brittleAl,Ti particulates up to 30 m in size produced in the composites was studied and a method of eliminating them was proposed. The resultsshow that (l) the brittle Al,Ti particulates are always present in the composites when the molar ratio of Ti to B 'T,:nB is l:2; and (2) theformation of the brittle Al,Ti phase can be avoided entirely from the final product by using a proper 'T,:nB of l:4 in the Ti-B-Al preforms.In the former case, the tensile elongation of the composite is only 4%, much lower than the value of pure aluminum (20%). In the latercase, the tensile elongation of this composite is 10%, higher than the value of the composite with a lot ofAl,Ti (4%), whereas the ultimatetensile stfength of the former is nearly that of the later.

Microstructure Characteristics of Interaction Layer of Zn-Al Eutectic Alloy with Al_2O_3p/6061Al Composites

The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.

Study on Interface between Sub-micron Particles and Matrix in Al_2O_3p/Al Composites

The microstructural characteristic of 1070AI matrix composites reinforced by 0.15 祄 AI2O3 particles whose volume fraction was 40% was investigated by TEM and HREM. The results showed that the interface between the matrix and reinforcements was clean and bonded well, without any interfacial reaction products. There were some preferential crystallographic orientation relationships between Al matrix and AI2O3 particle because of the lattice imperfection on the surface of Al2O3 particles.

Fabrication of A1/Al_2O_3 Composites and FGM

Al/Al203 composites of different ratios were hot-press sintered at 575~640℃ under a pressure of 30 MPa for 2 h in a vacuum furnace. It was found that the relative density of the Al/Al203 composites could be increased evidently with the rise of sinter temperature. No reaction occurred between At and Al203 at the sinter temperatures. Under 640℃-30 MPa-2 h experimental condition, Al/Al203 system FGM was successfully fabricated, and its density range changed quasi-continuously from 2.887×103 kg/m3 to 3.1909×103 kg/m3 within the middle 1.0 mm thickness range.

Tape Casting of Al_2O_3-TiB_2/Al_2O_3-Nano-TiC Multilayer Composites

Ceramic tapes, containing Al2O3-25 wt pct TiB2(B) and Al2O3-25 wt pct nano-TiC (c), have been obtained by tape casting process. Numerous tapes (about 60～80 tapes) were prepared by stacking in turn the composition (B) and (C), laminating under 10 MPa pressure, eliminating the solvent and burning out the polymer additives. The final green bodies were hot pressed at 1750℃ and 30 MPa. The composite has a bending strength of 568 MPa and a fracture toughness of 5.8 M Pa·m1/2. SEM analysis exhibits that Al2O3 particle growth was inhibited by TiC particles in C. but TiB2 particles could not hinder Al2O3 growth in B. The curves of GTA indicates that all organic additives could be removed completely above 600℃

Microstructures and Mechanism of Al_2O_3/Al Composites Fabricated by the Reaction between SiO_2 and Molten Aluminum

Al 2O 3/Al composite was fabricated by the reaction between SiO 2 and molten aluminum.The microstructures of the composite obtained under different reaction conditions were analyzed. The formation mechanism of the composite microstructure was discussed. Results show that the reaction kinetics is influenced remarkably by the reaction temperature, reaction time and the quantity of SiO 2.The morphologies of Al 2O 3 have different features,depending on the reaction temperature.The composite has equiaxed Al 2O 3 grains when materials reacted below 1200℃,and the composite is composed of a large number of fine Al 2O 3 grains and aluminum.The composite has a frame shaped Al 2O 3 microstructure at the reaction temperature of above 1250℃.

Photocatalytic Hydrogen Evolution from the Splitting of Water over Cd_(1-x)Zn_xS/K_2La_2Ti_3O_(10) Composites under Visible Light Irradiation

A series of Cd1-xZnxS/K2La2Ti3O10 composites were synthesized via a simple co-precipitation method. The prepared samples were characterized by X-ray diffraction(XRD), scanning electron microscopy(SEM), X-ray energy dispersive spectroscopy(EDX), ultraviolet-visible diffuse reflection(UV-Vis), X-ray photoelectron spectroscopy(XPS) and photoluminescence(PL) measurements. The composite structures consisted of Cd1-xZnxS nanoparticles evenly distributed on the surface of K2La2Ti3O10. The absorption edge of K2La2Ti3O10 shifted to the visible light region upon introduction of the Cd1-xZnxS nanoparticles. The photocatalytic activities of the catalysts were evaluated by hydrogen production under visible light irradiation. The prepared Cd0.8Zn0.2S(30wt%)/K2La2Ti3O10 exhibited higher photocatalytic activity, evolving 6.92 mmol/g H2 under visible light irradiation for 3 h. The promoted photocatalytic activity of the composites was attributed to the synergistic effect between Cd1-xZnxS and K2La2Ti3O10, which resulted in enhanced separation of photogenerated electrons and holes.

Fabrication and Mechanical Properties of Al_2O_3/TiAl Composites

Al2O3/TiAl composites were successfully fabricated by hot-press-assisted exothermic dispersion method with elemental powder mixtures of Ti, Al TiO2 and Nb2O5, and the microstructure and mechanical properties were investigated. The results indicate the fine Al2O3 particles tend to disperse on the grain boundaries. The grain size of TiAl matrix decreases and the hardness increases with increasing Nb2O5 content. The bending strength and fracture toughness reach to a maximum when Nb2O5 content is 6 wt%, under 642 MPa and 6.69 MPa·m^1/2, respectively. Based on the fractography and the observation of crack propagation path, it is concluded that the strengthening and toughening of such composites at room temperature can be attributed to the refinement of the TiAl matrix, the deflection behavior in the crack propagation and the dispersion of Al2O3 particles.

High Temperature Deformation of Al_2O_3/Cu Composites

This work concerns with the high temperature deformation of internally oxidized Al2O3/Cu composites. The investigation revealed that dispersive alumina can obstruct dislocation sliding and define the subgrain size thereby improve significantly the strength of the materials at high temperature. The sliding of dislocations is a main deformation mechanism in the given temperature range. The sliding of grain boundary and diffusive creep play important roles at high temperature and low strain rate. The dispersoids can raise the recrystallization temperature to higher than 1223 K. Dynamic recovery is a main softening way under the experimental conditions. Higher deformation rate and lower deformation temperature imply a higher flow stress.