The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed...The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.展开更多
The alumina ceramic coatings were prepared on aluminum alloy using micro-plasma oxidation. The structure and morphologies of ceramic coatings were studied by X-ray diffraction (XRD) and scanning electron microscope (S...The alumina ceramic coatings were prepared on aluminum alloy using micro-plasma oxidation. The structure and morphologies of ceramic coatings were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM), and then its formation process was investigated. The results of XRD reveal that with increasing oxidation time the content of decreases, and in which the content of al reaction occurs between the aluminum from the substrate and the oxygen and other ions from the electrolyte. The reaction products then are propelled away from the inner-wall of the discharging channels. Finally, these products agglomerate in the inner-wall of the discharging channels and on the surface near the discharging channels to produce the ceramic coatings. The change of ceramic coatings thickness with increasing oxidation time divides into two stages, and the final thickness is formed in first stage. With increasing current density the final thickness of ceramic coatings increases.展开更多
研究多孔阳极氧化铝膜新工艺。通过扫描电子显微镜(SEM)、System Six X射线能谱仪(EDS)、X射线电子衍射(XRD)、精密pH计和TT-230涡流测厚仪,对其进行了表征。研究了电解液浓度,氧化温度、电压、时间和扩孔时间对膜形成的影响。确...研究多孔阳极氧化铝膜新工艺。通过扫描电子显微镜(SEM)、System Six X射线能谱仪(EDS)、X射线电子衍射(XRD)、精密pH计和TT-230涡流测厚仪,对其进行了表征。研究了电解液浓度,氧化温度、电压、时间和扩孔时间对膜形成的影响。确定氧化工艺,新工艺拓展氧化温度的范围(15~40°C)。制备具有高度有序的氧化铝模板和TiO2/Al2O3复合纳米结构。展开更多
文摘The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.
文摘The alumina ceramic coatings were prepared on aluminum alloy using micro-plasma oxidation. The structure and morphologies of ceramic coatings were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM), and then its formation process was investigated. The results of XRD reveal that with increasing oxidation time the content of decreases, and in which the content of al reaction occurs between the aluminum from the substrate and the oxygen and other ions from the electrolyte. The reaction products then are propelled away from the inner-wall of the discharging channels. Finally, these products agglomerate in the inner-wall of the discharging channels and on the surface near the discharging channels to produce the ceramic coatings. The change of ceramic coatings thickness with increasing oxidation time divides into two stages, and the final thickness is formed in first stage. With increasing current density the final thickness of ceramic coatings increases.
文摘研究多孔阳极氧化铝膜新工艺。通过扫描电子显微镜(SEM)、System Six X射线能谱仪(EDS)、X射线电子衍射(XRD)、精密pH计和TT-230涡流测厚仪,对其进行了表征。研究了电解液浓度,氧化温度、电压、时间和扩孔时间对膜形成的影响。确定氧化工艺,新工艺拓展氧化温度的范围(15~40°C)。制备具有高度有序的氧化铝模板和TiO2/Al2O3复合纳米结构。