Effect of icosahedral phase formation on the stress corrosion cracking(SCC)behaviors of the as-cast Mg-8%Li(in wt.%)based alloys

Through exploring the stress corrosion cracking(SCC)behaviors of the as-cast Mg-8%Li and Mg-8%Li-6%Zn-1.2%Y alloys in a 0.1 M NaCl solution,it revealed that the SCC susceptibility index(I_(SCC))of the Mg-8%Li alloy was 47%,whilst the I_(SCC)of the Mg-8%Li-6%Zn-1.2%Y alloy was 68%.Surface,cross-sectional and fractography observations indicated that for the Mg-8%Li alloy,theα-Mg/β-Li interfaces acted as the preferential crack initiation sites and propagation paths during the SCC process.With regard to the Mg-8%Li-6%Zn-1.2%Y alloy,the crack initiation sites included the I-phase and the interfaces of I-phase/β-Li andα-Mg/β-Li,and the preferential propagation paths were the I-phase/β-Li andα-Mg/β-Li interfaces.Moreover,the SCC of the two alloys was concerned with hydrogen embrittlement(HE)mechanism.

CORROSION FAILURE ANALYSIS OF FLAME SPRAYED Zn-A115 COATING IN SEA WATER

The morphology,microstructure,chemical composition and electrochemical behavior of the flame sprayed Zn-Al15 coating after corrosion test in sea water have been investigated.The results show that the selective dissolution of the laminar euteetic structure of the Zn-AI15 coating is the fundamental cause for its similarity in electrochemical behavior with Zn coating and kinetic behavior with Al coating.In the beginning period of sea water corrosion,the com- bined action of the laminar eutectic structure of the coating together with the residual stress may induce the stress corrosion cracking of the coating,and result in the crevice corrosion. The coating then will bulge and.fail in local areas due to embrittlement itself,stacking and ex- pansion of corroded products under the residual stress.

Time-Variant Reliability Analysis of FPSO Hull Girder Considering Corrosion Based on Statistics

FPSO is a kind of important exploitation platform used in ocean oil and gas industry, which has the unique character of mooring at outsea for a long time. Since it can not be inspected and maintained thoronghly at dock like other kinds of ships, the reliability of FPSO hull girder during the whole service should be focused. Based on latest corrosion database and rational corrosion model, the ultimate strength of one FPSO is calculated under the conditions of slight, moderate and severe corrosion. The results not only provide the reliabihty under different corrosion conditions, but also do well for further inspection and maintenance research. The results provide necessary foundation for deciding inspection intervals and maintenance measure, which has practical sense to improve the general safety level of ocean engineering.

Risk analysis and maintenance decision making of natural gas pipelines with external corrosion based on Bayesian network

Buried natural gas pipelines are vulnerable to external corrosion because they are encased in a soil environment for a long time.Identifying the causes of external corrosion and taking specific maintenance measures is essential.In this work,a risk analysis and maintenance decision-making model for natural gas pipelines with external corrosion is proposed based on a Bayesian network.A fault tree model is first employed to identify the causes of external corrosion.The Bayesian network for risk analysis is determined accordingly.The maintenance strategies are then inserted into the Bayesian network to show a reduction of the risk.The costs of maintenance strategies and the reduced risk after maintenance are combined in an optimization function to build a decision-making model.Because of the limitations of historical data,some of the parameters in the Bayesian network are obtained from a probabilistic estimation model,which combines expert experience and fuzzy set theory.Finally,a case study is carried out to verify the feasibility of the maintenance decision model.This indicates that the method proposed in this work can be used to provide effective maintenance schemes for different pipeline external corrosion scenarios and to reduce the possible losses caused by external corrosion.

Steel Pitting Corrosion Analysis, Using a High Vaccum Epoxy Penetration Technique

An epoxy penetration technique was used to reproduce and analyze the pitting corrosion process occurred at a steel coupon surface. The samples were exposed to the resin under high vacuum conditions, in order to fulfill the pits caused by the corrosion process. With this technique, a 3D image of the corrosion damages was obtained. Once the image of the damaged surface was obtained, a Scanning Electron Microscope (SEM) was used to analyze the morphology of the pits exhibited by the steel sample. The results were satisfactory, as different parameters such as the diameter, shape and depth of the pits originated, along with the corrosion preferential path, could be established. According to the results, the use of the epoxy penetration technique may be considered as alternating pitting corrosion analysis technique.

New Trends in Corrosion Analysis of Al-Sn Alloy Duplex System

The corrosion characterization of binary Al – Sn alloy systems has been statistically analyzed in the light of developed model equations. It was observed that the modeled corrosion penetration rate values generated using the developed model equations are in tandem with the experimental values.

Analysis of corrosion behavior of LY12 in sodium chloride solution with wavelet transform technique

Wavelet transforms(WT) are proposed as an alternative tool to overcome the limitations of fast Fourier transforms(FFT) in the analysis of electrochemical noise(EN) data. The most relevant feature of this method of analysis is its capability of decomposing electrochemical noise records into different sets of wavelet coefficients(distinct type of events), which contains information about the time scale characteristic of the associated corrosion event. In this context, the potential noise fluctuations during the free corrosion of commercial aluminum alloy LY12 in sodium chloride solution was recorded and analyzed with wavelet transform technique. The typical results show that the EN signal is composed of distinct type of events, which can be classified according to their scales, i.e. their time constants. Meanwhile, the energy distribution plot(EDP) can be used as "fingerprints" of EN signals and can be very useful for analyzing EN data in the future.

Wavelets analysis of electrochemical noise generated during corrosion processes of pure Al in NaCl solution

The potential noise during corrosion of pure aluminum in sodium chloride solution was recorded and analyzed with wavelet transform technique. The typical results show that the electrochemical noise (EN) signal is composed of distinct type of events, which can be classified according to their scales, i.e. time constants. And the process underlying the rapid fluctuations of EN, which is characterized by a small scaling value, i.e. high frequency components and which is usually used for local analysis, is not consistant with time; whilst those associated with slower processes or characterized by a large scaling value, which are usually used for global analysis, are continuous.

Numerical Approach to Simulate the Effect of Corrosion Damage on the Natural Frequency of Reinforced Concrete Structures

Corrosion of reinforcing steel in concrete elements causes minor to major damage in different aspects.It may lead to spalling of concrete cover,reduction of section’s capacity and can alter the dynamic properties.For the dynamic properties,natural frequency is to be a reliable indicator of structural integrity that can be utilized in non-destructive corrosion assessment.Although the correlation between natural frequency and corrosion damage has been reflected in different experimental programs,few attempts have been made to investigate this relationship in forward modeling and/or structural health monitoring techniques.This can be attributed to the limited available data,the complex nature of corrosion,and the involvement of multidisciplinaryfields.Therefore,this study presents a numerical attempt to simulate the effect of corrosion damage on the natural frequency of the structure.The approach relies on simulating the time history response of the structure using a modified Bouc-Wen model that incorporates the nonlinear effects of corrosion.Then,modal analysis is utilized to assess the change in dynamic properties in the frequency domain.Tofinish up,regression algorithms are employed tofind optimal relationship between involved parameters,including corrosion damage as input,and natural frequency as output.The efficiency of the suggested framework is illustrated in thirteen buildings with cantilevered column lateral force-resisting system and different levels of corrosion.

Determination of Reflected Temperature in Active Thermography Measurements for Corrosion Quantification of Reinforced Concrete Elements

This paper sums up the determining analysis of the measuring location of Treflusing a thermocouple during the thermography tests.Laboratory temperature distribution testing methods,analysis of value and location of Treflmeasurement are explained in this paper.The heat source is two halogen lamps of 500 watts eachfitted at a distance of 30–50 cm.Noises appearing during testing of thermography are corrected with measured T_(refl) value.The results of thermogram correction of corroded concrete surfaces using T_(refl) values are displayed in this paper too.The concrete surface temperature results of quantitative image processing method are compared to the experimental test results.The results showed good accuracy,which was seen from most errors<3%and the maximum error is<5%.The end of paper,explained of application Treflvalue to the corroded reinforced concrete thermogram.

CORROSION MONITORING OF LY12 IN SODIUM CHLORIDE SOLUTION WITH ELECTROCHEMICAL NOISE TECHNIQUE

Spontaneous electrochemical noise (EN) can be a rich source of information concerning the processes simultaneously occurring on a corroding interface. But the noise signal is often difficult to be analyzed due to the complicated nature of the specific systems being investigated. In this paper, the potential noise fluctuations during the free corrosion of commercial aluminum alloy LY12 in sodium chloride solution was recorded and analyzed with different techniques. The typical results showed that the fractal dimension (D,n) obtained from spectral power density (SPD) is mainly directly proportional to the intensity of pitting corrosion and to the value of pitting parameter (SE) derived from dimensional analysis, while the fractal dimension (DE) obtained from EIS is mainly related to the uniform corrosion.

Electrochemical and analytical characterization of three corrosion inhibitors of steel in simulated concrete pore solutions

Corrosion inhibitors for steel, such as sodium phosphate （Na3PO4）, sodium nitrite （NaNO2）, and benzotriazole （BTA）, in simulated concrete pore solutions （saturated Ca（OH）2） were investigated. Corrosion behaviors of steel in different solutions were studied by means of corrosion potential （Ecorr）, linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EIS）, and potentiodynamic polarization （PDP）. A field emission scanning electron microscope （FESEM） equipped with energy dispersive X-ray analysis （EDXA） was used for observing the microstructures and morphology of corrosion products of steel. The results indicate that, compared with the commonly used nitrite-based inhibitors, Na3PO4 is not a good inhibitor, while BTA may be a potentially effective inhibitor to prevent steel from corrosion in simulated concrete pore solutions.

Development of a modified Mooney-Rivlin constitutive model for rubber to investigate the effects of aging and marine corrosion on seismic isolated bearings

In this study, aging and marine corrosion tests of a large number of rubber material and rubber bearings have been carried out. The constitutive Mooney-Rivlin model parameters for a rubber isolated bearing have been determined. By applying the least-square method to the experimental data, the relationships between the aging time and the marine corrosion time with the constants in the constitutive model for a rubber beating have been derived. Next, the Mooney-Rivlin model has been modified accordingly. Further, using the modified Mooney-Rivlin model and the Abaqus software, the performance of the rubber isolated bearings has been simulated. The simulation results have been compared to the experimental results so as to verify the accuracy of the modified model. The comparison shows that the maximum errors for the vertical and horizontal stiffnesses are 16.8% and 0.49%, respectively. Since these errors are considered acceptable, the accuracy of the modified constitutive model can be considered verified. The results of this study can provide theoretical support for the performance study on rubber isolated bearings under the complex ocean environment and the life-cycle performance evaluation of bridges and other offshore structures.

Effect of Pulsed Current TIG Welding Parameters on Pitting Corrosion Behaviour of AA6061 Aluminium Alloy

Medium strength aluminium alloy （Al-Mg-Si alloy） has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process for aluminium alloy is frequently TIG （tungsten inert gas） welding due to its comparatively easier applicability and better economy.In the case of single pass TIG welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. The use of pulsed current parameters has been found to improve the mechanical properties of the welds compared to those of continuous current welds of this alloy due to grain refinement occurring in the fusion zone. A mathematical model has been developed to predict pitting corrosion potential of pulsed current TIG welded AA6061 aluminium alloy.Factorial experimental design has been used to optimize the experimental conditions. Analysis of variance technique has been used to find out the significant pulsed current parameters. Regression analysis has been used to develop the model. Using the developed model pitting corrosion potential values have been estimated for different combinations of pulsed current parameters and the results are analyzed in detail.

Systematic Study of Nanocrystalline Plasma Electrolytic Nitrocarburising of 316L Austenitic Stainless Steel for Corrosion Protection

A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this technique. However, very few studies have focused on the optimization of the nanocrystalline plasma electrolytic nitrocarburising process parameters. In this study, a design of experiment （DOE） technique, the Taguchi method, has been used to optimize the nanocrystalline plasma electrolytic nitrocarburising not only for surface hardening but also for the corrosion protection of 316L austenitic stainless steel by controlling the coating processes factors. The experimental design consisted of four factors （Urea concentration, electrical conductivity of electrolyte, voltage and duration of process）, each containing three levels. Potentiodynamic polarization measurements were carried out to determine the corrosion resistance of the coated samples. The results were analyzed with related software. An analysis of the mean of signal-to-noise （S/N） ratio indicated that the corrosion resistance of nanocrystalline plasma electrolytic nitrocarburised 316L stainless steel was influenced significantly by the levels in the Taguchi orthogonal array. The optimized coating parameters for corrosion resistance are 1150 g/L for urea concentration, 360 mS/cm for electrical conductivity of electrolyte, 260 V for applied voltage, 6 min for treatment time. The percentage of contribution for each factor was determined by the analysis of variance （ANOVA）. The results showed that the applied voltage is the most significant factor affecting the corrosion resistance of the coatings.

Comparative studies on the hot corrosion behavior of air plasma spray and high velocity oxygen fuel coated Co-based L605 superalloys in a gas turbine environment

An improvement in the corrosion resistance of alloys at elevated temperature is a factor for their potential use in gas turbines. In this study, Co Ni Cr Al Y has been coated on the L605 alloy using air plasma spray(APS) and high-velocity oxygen fuel(HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al2O3 and Cr2O3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample.HVOF-coated sample showed greater corrosion resistance and inferred that this is the best technique under these conditions.

Thermodynamic simulation of the effect of slag chemistry on the corrosion behavior of alumina–chromia refractory

The corrosion behavior of alumina-chromia refractory against two kinds of industrial slags （coal slag and iron smelting slag） at 1550℃ was investigated via thermodynamic simulations. In the proposed simulation model, the initial slag first attacks the matrix and surface aggregates and subsequently attacks the inner aggregates. The simulation results indicate that the slag chemistry strongly affects the phase formation and corrosion behavior of the refractory brick. Greater amounts of alumina were dissolved and spinel solid phases formed when the brick interacted with iron smelting slag. These phenomena, as well as the calculated lower viscosity, may lead to much deeper penetration than that exhibited by coal slag and to more severe corrosion compared to that induced by coal slag. The thermodynamic calculations well match the experimental observations, demonstrating the efficiency of the proposed simulation model for evaluating the corrosion behavior of alumina-chromia refractory.

MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.