In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the...In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the main component in the manufacturing of ceramics.The basic phases of the ceramics were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)without the addition of kaolin.The diffraction peaks of MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)kept decreasing while those of Al_(2)O_(3)kept increasing with an increase in temperature.In addition,the increase in temperature promoted the growth of the grains.The grains were uniform in size and regular in distribution,with a shrinkage of 2.2%,porosity of 72.5%,bulk density of 1.076 g/cm^(3),and compressive strength of 1.12 MPa.When the sintering temperature was 1450°C,the basic phases of the ceramic after the addition of kaolin were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2).With the increase of kaolin,the diffraction peaks of NaAl_(11)O_(17)and SiO_(2)decreased until they disappeared,while the diffraction peaks of Al_(2)O_(3)increased significantly.When kaolin was added at 30 wt.%,the ceramics obtained had shrinkage of 18%,a porosity of 47.26%,a bulk density of 1.965 g/cm^(3),and compressive strength of 31.9 MPa.Cracks existed inside the ceramics without the addition of kaolin,while the addition of kaolin significantly changed this defect.It is shown that SAD can obtain porous ceramics with good properties at a sintering temperature of 1450°C and a kaolin addition of 30 wt.%.展开更多
In the study, sludge from the aluminum profile factory and kaolin were used as the raw materials. Through adding ZrO2 mineralizer in different contents, Al2-xZrx＋yTi1-yO5 and Al4.54Si1.46O9.73 solid solution multipha...In the study, sludge from the aluminum profile factory and kaolin were used as the raw materials. Through adding ZrO2 mineralizer in different contents, Al2-xZrx＋yTi1-yO5 and Al4.54Si1.46O9.73 solid solution multiphase material was prepared to effectively inhibit the decomposition of aluminum titanate solid solution and optimize high temperature property of the multiphase material. With XRD and SEM means, crystalline structure and microstructure of each sample were characterized, and properties of each sample were tested. According to experimental results, the optimal addition amount of ZrO2 mineralizer was determined to be 1.5%. Correspondingly, contents for aluminum titanate solid solution, mullite solid solution and α-Al2O3 were 70.3%, 26.8% and 2.9% respectively, bulk density was 3.20 g/cm3, degree of porosity was 5.57%, water absorption rate was 1.74%, and the once thermal shock rupture strength retention rate was 90.52%.展开更多
基金Funding Statement:The work was supported by the National Natural Science Foundation of China(51465014)Guangxi Innovation Driven Development Project(Grant No.AA17204021)+1 种基金the Foundation of Guangxi Key Laboratory of Optical and Electronic Materials and Devices(No.20KF-4)Foundation of Introduction of Senior Talents in Hebei Province(H192003015).
文摘In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the main component in the manufacturing of ceramics.The basic phases of the ceramics were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)without the addition of kaolin.The diffraction peaks of MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)kept decreasing while those of Al_(2)O_(3)kept increasing with an increase in temperature.In addition,the increase in temperature promoted the growth of the grains.The grains were uniform in size and regular in distribution,with a shrinkage of 2.2%,porosity of 72.5%,bulk density of 1.076 g/cm^(3),and compressive strength of 1.12 MPa.When the sintering temperature was 1450°C,the basic phases of the ceramic after the addition of kaolin were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2).With the increase of kaolin,the diffraction peaks of NaAl_(11)O_(17)and SiO_(2)decreased until they disappeared,while the diffraction peaks of Al_(2)O_(3)increased significantly.When kaolin was added at 30 wt.%,the ceramics obtained had shrinkage of 18%,a porosity of 47.26%,a bulk density of 1.965 g/cm^(3),and compressive strength of 31.9 MPa.Cracks existed inside the ceramics without the addition of kaolin,while the addition of kaolin significantly changed this defect.It is shown that SAD can obtain porous ceramics with good properties at a sintering temperature of 1450°C and a kaolin addition of 30 wt.%.
基金Sponsored by the Fujian Provincial Reform and Development Commission
文摘In the study, sludge from the aluminum profile factory and kaolin were used as the raw materials. Through adding ZrO2 mineralizer in different contents, Al2-xZrx＋yTi1-yO5 and Al4.54Si1.46O9.73 solid solution multiphase material was prepared to effectively inhibit the decomposition of aluminum titanate solid solution and optimize high temperature property of the multiphase material. With XRD and SEM means, crystalline structure and microstructure of each sample were characterized, and properties of each sample were tested. According to experimental results, the optimal addition amount of ZrO2 mineralizer was determined to be 1.5%. Correspondingly, contents for aluminum titanate solid solution, mullite solid solution and α-Al2O3 were 70.3%, 26.8% and 2.9% respectively, bulk density was 3.20 g/cm3, degree of porosity was 5.57%, water absorption rate was 1.74%, and the once thermal shock rupture strength retention rate was 90.52%.
