The texture of a rolled AA3104 aluminum sheet was measured by the X-ray transmission method. The Lankford values or r values (ratio of plastic strain) and yield strengths in directions of 0, 15, 30, 45, 60, 75, and ...The texture of a rolled AA3104 aluminum sheet was measured by the X-ray transmission method. The Lankford values or r values (ratio of plastic strain) and yield strengths in directions of 0, 15, 30, 45, 60, 75, and 90° to RD (rolling direction) of the sheet were tested during tensile loading at a strain of 2%. γ values were predicted by the Sachs model and the reaction stress model in consideration of the measured texture. The simulated results indicate that r values calculated by the Sachs model are more exactly approaching with the experimental values on the whole than those predicted by the reaction stress model. The deformation behavior of the AA3104 aluminum sheet reveals characteristic predicted by the Sachs model, which should be resulted from the sheet geometry different from bulk material as well as the low tensile deformation degree.展开更多
Springback is considered to be one of the most important problems in aluminum sheet stamp forming, leading to deviation from the designed target shape and assembly defects. In this study, a springback simulation model...Springback is considered to be one of the most important problems in aluminum sheet stamp forming, leading to deviation from the designed target shape and assembly defects. In this study, a springback simulation model based on the benchmark of a Jaguar Land Rover aluminum panel is established. We embed several elastoplastic constitutive models ( Barlat' s 89, Barlat' s YLD2000, Yoshida-Uemori (YU) + Barlat' s 89, and YU + Barlat' s YLD2000) in the finite element model,in order to discuss the influence of the constitutive model selection on springback prediction in aluminum sheet forming.展开更多
The application of four widely used anisotropic yield criteria,namely,Hill'48,Hill'90,Barlat'89,and Yld2000,on the formability analysis of an automobile aluminum sheet is investigated. The applicability an...The application of four widely used anisotropic yield criteria,namely,Hill'48,Hill'90,Barlat'89,and Yld2000,on the formability analysis of an automobile aluminum sheet is investigated. The applicability and reliability of these four yield criteria are identified on the basis of uniaxial tensile and stamping tests of an aluminum covering panel by embedding the specimen in the corresponding finite element models. Results show that the strain distribution and safety margin of the aluminum sheet after stamping can be predicted with a high accuracy by applying Yld2000 compared to those subjected to the three other yield criteria. The significant effects of the anisotropic plastic characteristics of the aluminum sheet on stamping are discussed by applying the advanced simulation technology.展开更多
High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing ...High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d0 is 0.57, is formed in one process at 250℃. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.展开更多
An experimental study on the quasi-static-dynamic formability specified in electromagnetically assisted sheet metal stamping(EMAS)was presented.A series of uniaxial and plane-strain tensile experiments were carried ou...An experimental study on the quasi-static-dynamic formability specified in electromagnetically assisted sheet metal stamping(EMAS)was presented.A series of uniaxial and plane-strain tensile experiments were carried out on AA5052-O sheet by using a combined quasi-static stretching and pulsed electromagnetic forming(EMF)method.Failure strains representing formability beyond conventional quasi-static forming limits are observed under both uniaxial tensile and plane-strain states.The total forming limits of the as-received aluminum alloy undergoing both low and high quasi-static pre-straining are almost similar in quasi-static-dynamic deformation.Ultimate total formability seems to depend largely on the high-velocity loading conditions.Thus, it appears that for quasi-static-dynamic deformation,the quasi-static pre-straining of material is not of primary importance to the additionally useful formability.These observations will enable to develop forming operations that take advantage of this improvement in formability,and will also enable the use of a quasi-static preform fairly close to the quasi-static forming limits without weakening its total formability for design of an EMAS process in shaping large aluminum shell parts like auto body panels.展开更多
Hot granule medium pressure forming(HGMF) is a technology in which heat-resistant granules are used to replace liquids or gases in existing flexible-die forming technology as pressure-transfer medium. Considering the ...Hot granule medium pressure forming(HGMF) is a technology in which heat-resistant granules are used to replace liquids or gases in existing flexible-die forming technology as pressure-transfer medium. Considering the characteristic of granule medium that seals and loads easily, the technology provides a new method to realize the hot deep-drawing forming on high strength aluminum alloy sheet. Based on the pressure-transfer performance test of granule medium and the material performance test of AA7075-T6 sheet, plastic mechanics analysis is conducted for the areas, such as the flange area, force-transfer area and free deforming area, of cylindrical parts deep-drawn by HGMF technology, and the function relation of forming pressure is obtained under the condition of nonuniform distribution of internal pressure. The comparison between theoretical result and experimental data shows that larger deviation occurs in the middle and later period of forming process, and the maximum theoretical forming force is less than the experimental value by 24.6%. The variation tendency of the theoretical thickness curve is close to the practical situation, and the theoretical value basically agrees well with experimental value in the flange area and the top area of spherical cap which is in the free deforming area.展开更多
Accurate quantification of external force is the key to improve the high-precision hemming of autobody closure panels.However,the mechanism of external force on forming quality of complex contour sheet metal with adhe...Accurate quantification of external force is the key to improve the high-precision hemming of autobody closure panels.However,the mechanism of external force on forming quality of complex contour sheet metal with adhesive is not clear subjected to geometric curvature and materials.In the present study,taking the curved edge aluminum sheet as the research object,SPH(smooth particle hydrodynamics)is introduced to simulate the viscous adhesive,and the SPH-FEM(Finite element method)coupling model of adhesive and panels considering the viscosity-pressure effect is established.The numerical simulation of the roller hemming process is carried out,then the validity and reliability of the proposed method are verified by measuring the external force in real time using triaxial force sensor.The multi-step forming process and the effect of external force on the roll in/out,surface wave and plastic strain of aluminum alloy sheet under the viscosity-pressure effect are studied,and the relationship between process parameters and external force is discussed.Results show that the coupling SPH-FEM model can well reflect the hemming process of curved edge structure.The normal force is about 2–3 times of the tangential force in the pre and final hemming process.Compared with the case without adhesive,the surface wave of flange part of the hemming with adhesive is slightly larger.The normal force and the tangential force increase about 90 N and 30 N respectively,when the height increases by 1 mm.It provides an important basis for the accurate control of hemming trajectory and the improvement of manufacturing quality of autobody closure panels.展开更多
This paper addresses the challenge of reconstructing randomly distributed second-phase particlestrengthened microstructure of AA7075-O aluminum sheet material for computational analysis.The particle characteristics in...This paper addresses the challenge of reconstructing randomly distributed second-phase particlestrengthened microstructure of AA7075-O aluminum sheet material for computational analysis.The particle characteristics in 3D space were obtained from focused ion beam and scanning electron microscopy(FIB-SEM)and SEM-based Electron Backscatter Diffraction/Energy Dispersive X-ray Spectrometry(EBSD/EDS)techniques.A theoretical framework for analysis of elastic-plastic deformation of such3D microstructures is developed.Slip-induced shear band formation,void initiation,growth and linkage at large plastic strains during uniaxial tensile loading were investigated based on reconstructed 3D representative volume element(RVE)models with real-distribution of particles and the results compared with experimental observations.In-situ SEM interrupted tension tests along transverse direction(TD)and rolling direction(RD),employing microscopic-digital image correlation(μ-DIC)technique,were carried out to investigate slip bands,micro-voids formation and obtain microstructural strain maps.The resulting local strain maps were analyzed in relation to the experimentally observed plastic flow localization,failure modes and local stress maps from simulations of RVE models.The influences of particle size,shape,orientation,volume fraction as well as matrix-particle interface properties on local plastic deformation,global stress-strain/strain-hardening curves and interfacial failure mechanisms were studied based on 3D RVE models.When possible,the model results were compared with in-situ tensile test data.In general,good agreement was observed,indicating that the real 3D microstructure-based RVE models can accurately predict the plastic deformation and interfacial failure evolution in AA7075-O aluminum sheet.展开更多
The combined loading tests of 5754 O aluminum alloy sheet are used to verify the yield function. Three yield functions are implemented into the commercial finite element model(FEM) code ABAQUS as a user material subro...The combined loading tests of 5754 O aluminum alloy sheet are used to verify the yield function. Three yield functions are implemented into the commercial finite element model(FEM) code ABAQUS as a user material subroutine UMAT for the FEM simulation of the combined loading tests. The comparison of the simulating and experimental results shows that the modified Yld2000-2d yield function can describe the mechanical behavior of5754 O aluminum alloy sheet under combined loading paths reasonably while other three yield functions do not.The performance of the modified Yld2000-2d yield function on describing the mechanical behavior under combined loading paths is analyzed in detail. It is concluded that the modified Yld2000-2d yield function can be adopted to describe the deformation behavior of 5754 O aluminum alloy sheet for industrial applications.展开更多
Aluminum killed low-carbon steel sheets were cold rolled at different reduction ratios and annealed using different temperatures and holding time.The Vickers hardness was examined.The results show that when cold rolli...Aluminum killed low-carbon steel sheets were cold rolled at different reduction ratios and annealed using different temperatures and holding time.The Vickers hardness was examined.The results show that when cold rolling reduction ratios increase from 40% to 81%,recrystallization temperatures decrease from 602℃ to 572℃ during 4hisochronal annealing,as well recrystallization holding time decreases from 117 min to 5min during isothermal annealing at 610℃.All recrystallization temperatures and holding time can be calculated using the annealing experiment results.Microstructure was examined through electron backscattered diffraction(EBSD).The results show that as rolling direction preferentially grows,equiaxed grains grow into cake-type during recrystallization.Cake-type grains are more beneficial to obtaining ideal〈111〉//ND(normal direcrtion)orientation texture.{111}orientation grains nucleate and grow up preferentially.Deformation grains of{111}〈110〉orientations grow into new recrystallization grains of{111}〈123〉and{111}〈112〉during recrystallization.Texture formation can be explained by directional nucleation.展开更多
The mechanism by which electromagnetic forming(EMF)enhances the formability of metals is unclear owing to the coupling effect of multi-physics fields.In the present work,the associated formability improvement mechanis...The mechanism by which electromagnetic forming(EMF)enhances the formability of metals is unclear owing to the coupling effect of multi-physics fields.In the present work,the associated formability improvement mechanisms were qualitatively categorized and illustrated.This was realized by comparing the formability of fully annealed 2219 aluminum alloy(AA 2219-O)sheet under quasi-static(QS),electromagnetic dynamic(EM),and mechanical dynamic(MD)tensile loadings.It was found that the forming limit of AA 2219-O sheet under EM tensile loading was significantly(45.4%)higher than that under QS tensile loading,and was marginally(3.7%–4.3%)higher than that under MD tensile loading.In addition,the forming limit of AA 2219-O sheet demonstrated a negative dependency on the strain rate within the range of the dynamic tensile tests conducted.The deformation conditions common to EM and MD tensile loadings were responsible for the significant formability improvement compared with QS tensile loading.In particular,the inertial effect was dominant.The different deformation conditions that distinguish EM tensile loading from MD tensile loading resulted in the marginal improvement in formability.This was caused by the absence of a sustaining contact force at the later deformation stage and the lower strain rate.The body force exerted little influence on the formability improvement,and the thermal effect under the two dynamic tensile loadings was negligible.展开更多
This paper focused on the effect of pre-strain on forming limit curves(FLC)of 5754-O aluminum alloy sheet through utilizing biaxial tensile approach.Based on Swift model and Yld2000-2 d yield criterion,the dimensions ...This paper focused on the effect of pre-strain on forming limit curves(FLC)of 5754-O aluminum alloy sheet through utilizing biaxial tensile approach.Based on Swift model and Yld2000-2 d yield criterion,the dimensions of cruciform specimen was optimized through applying finite element method for increasing the strain at specimen center.After that,with the recommended specimen size,the cruciform specimen was tested under various stroke ratios to experimentally characterize the limit strains under different pre-strain levels.Subsequently,the biaxial tensile tests were simulated by Abaqus to obtain the limit strains and validate the material models.It can be observed in both experiments and simulations that the pre-strained uniaxial tension followed by plane tension or equi-biaxial tension can improve the formability of sheet metals.Besides,the strain path change affects the trend of first derivative of strain rate difference between neighboring points with respect to time.An early increase occurred and then fell back to the stable value,the steady evolution continued until to a new increase reaching the critical value.The M–K prediction approach was simulated to verify the influence of pre-strain on FLC.It can be found that the early increase peaks of the major strain incremental ratio rose with the amplitude of pre-strain.Finally,the phenomenon of pseudolocalization caused by the strain path change was explained through evolution of stress state inside the groove.展开更多
基金This work was financially supported by the National Nature Science Foundation of China (No.50171014) and the National High-Tech Research and Development Program of China (No.2003AA331080)
文摘The texture of a rolled AA3104 aluminum sheet was measured by the X-ray transmission method. The Lankford values or r values (ratio of plastic strain) and yield strengths in directions of 0, 15, 30, 45, 60, 75, and 90° to RD (rolling direction) of the sheet were tested during tensile loading at a strain of 2%. γ values were predicted by the Sachs model and the reaction stress model in consideration of the measured texture. The simulated results indicate that r values calculated by the Sachs model are more exactly approaching with the experimental values on the whole than those predicted by the reaction stress model. The deformation behavior of the AA3104 aluminum sheet reveals characteristic predicted by the Sachs model, which should be resulted from the sheet geometry different from bulk material as well as the low tensile deformation degree.
文摘Springback is considered to be one of the most important problems in aluminum sheet stamp forming, leading to deviation from the designed target shape and assembly defects. In this study, a springback simulation model based on the benchmark of a Jaguar Land Rover aluminum panel is established. We embed several elastoplastic constitutive models ( Barlat' s 89, Barlat' s YLD2000, Yoshida-Uemori (YU) + Barlat' s 89, and YU + Barlat' s YLD2000) in the finite element model,in order to discuss the influence of the constitutive model selection on springback prediction in aluminum sheet forming.
文摘The application of four widely used anisotropic yield criteria,namely,Hill'48,Hill'90,Barlat'89,and Yld2000,on the formability analysis of an automobile aluminum sheet is investigated. The applicability and reliability of these four yield criteria are identified on the basis of uniaxial tensile and stamping tests of an aluminum covering panel by embedding the specimen in the corresponding finite element models. Results show that the strain distribution and safety margin of the aluminum sheet after stamping can be predicted with a high accuracy by applying Yld2000 compared to those subjected to the three other yield criteria. The significant effects of the anisotropic plastic characteristics of the aluminum sheet on stamping are discussed by applying the advanced simulation technology.
基金Supported by National Natural Science Foundation of China(Grant Nos.51305386,51305385)Hebei Provincial Natural Science Foundation of China(Grant No.E2013203093)
文摘High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d0 is 0.57, is formed in one process at 250℃. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.
基金Project(50805036)supported by the National Natural Science Foundation of China。
文摘An experimental study on the quasi-static-dynamic formability specified in electromagnetically assisted sheet metal stamping(EMAS)was presented.A series of uniaxial and plane-strain tensile experiments were carried out on AA5052-O sheet by using a combined quasi-static stretching and pulsed electromagnetic forming(EMF)method.Failure strains representing formability beyond conventional quasi-static forming limits are observed under both uniaxial tensile and plane-strain states.The total forming limits of the as-received aluminum alloy undergoing both low and high quasi-static pre-straining are almost similar in quasi-static-dynamic deformation.Ultimate total formability seems to depend largely on the high-velocity loading conditions.Thus, it appears that for quasi-static-dynamic deformation,the quasi-static pre-straining of material is not of primary importance to the additionally useful formability.These observations will enable to develop forming operations that take advantage of this improvement in formability,and will also enable the use of a quasi-static preform fairly close to the quasi-static forming limits without weakening its total formability for design of an EMAS process in shaping large aluminum shell parts like auto body panels.
基金Projects(51305386,51305385)supported by the National Natural Science Foundation of ChinaProject(E2013203093)supported by the Natural Science Foundation of Hebei Province,China
文摘Hot granule medium pressure forming(HGMF) is a technology in which heat-resistant granules are used to replace liquids or gases in existing flexible-die forming technology as pressure-transfer medium. Considering the characteristic of granule medium that seals and loads easily, the technology provides a new method to realize the hot deep-drawing forming on high strength aluminum alloy sheet. Based on the pressure-transfer performance test of granule medium and the material performance test of AA7075-T6 sheet, plastic mechanics analysis is conducted for the areas, such as the flange area, force-transfer area and free deforming area, of cylindrical parts deep-drawn by HGMF technology, and the function relation of forming pressure is obtained under the condition of nonuniform distribution of internal pressure. The comparison between theoretical result and experimental data shows that larger deviation occurs in the middle and later period of forming process, and the maximum theoretical forming force is less than the experimental value by 24.6%. The variation tendency of the theoretical thickness curve is close to the practical situation, and the theoretical value basically agrees well with experimental value in the flange area and the top area of spherical cap which is in the free deforming area.
基金Supported by National Natural Science Foundation of China(Grant Nos.51975416 and 51275359)。
文摘Accurate quantification of external force is the key to improve the high-precision hemming of autobody closure panels.However,the mechanism of external force on forming quality of complex contour sheet metal with adhesive is not clear subjected to geometric curvature and materials.In the present study,taking the curved edge aluminum sheet as the research object,SPH(smooth particle hydrodynamics)is introduced to simulate the viscous adhesive,and the SPH-FEM(Finite element method)coupling model of adhesive and panels considering the viscosity-pressure effect is established.The numerical simulation of the roller hemming process is carried out,then the validity and reliability of the proposed method are verified by measuring the external force in real time using triaxial force sensor.The multi-step forming process and the effect of external force on the roll in/out,surface wave and plastic strain of aluminum alloy sheet under the viscosity-pressure effect are studied,and the relationship between process parameters and external force is discussed.Results show that the coupling SPH-FEM model can well reflect the hemming process of curved edge structure.The normal force is about 2–3 times of the tangential force in the pre and final hemming process.Compared with the case without adhesive,the surface wave of flange part of the hemming with adhesive is slightly larger.The normal force and the tangential force increase about 90 N and 30 N respectively,when the height increases by 1 mm.It provides an important basis for the accurate control of hemming trajectory and the improvement of manufacturing quality of autobody closure panels.
基金the financial and technical support of Novelis Global Research and Technology Center of Novelis Inc.,in Kennesaw,GA,USAfunding from National Science and Engineering Research Council(NSERC)of Canada under its Collaborative Research and Development(CRD)program。
文摘This paper addresses the challenge of reconstructing randomly distributed second-phase particlestrengthened microstructure of AA7075-O aluminum sheet material for computational analysis.The particle characteristics in 3D space were obtained from focused ion beam and scanning electron microscopy(FIB-SEM)and SEM-based Electron Backscatter Diffraction/Energy Dispersive X-ray Spectrometry(EBSD/EDS)techniques.A theoretical framework for analysis of elastic-plastic deformation of such3D microstructures is developed.Slip-induced shear band formation,void initiation,growth and linkage at large plastic strains during uniaxial tensile loading were investigated based on reconstructed 3D representative volume element(RVE)models with real-distribution of particles and the results compared with experimental observations.In-situ SEM interrupted tension tests along transverse direction(TD)and rolling direction(RD),employing microscopic-digital image correlation(μ-DIC)technique,were carried out to investigate slip bands,micro-voids formation and obtain microstructural strain maps.The resulting local strain maps were analyzed in relation to the experimentally observed plastic flow localization,failure modes and local stress maps from simulations of RVE models.The influences of particle size,shape,orientation,volume fraction as well as matrix-particle interface properties on local plastic deformation,global stress-strain/strain-hardening curves and interfacial failure mechanisms were studied based on 3D RVE models.When possible,the model results were compared with in-situ tensile test data.In general,good agreement was observed,indicating that the real 3D microstructure-based RVE models can accurately predict the plastic deformation and interfacial failure evolution in AA7075-O aluminum sheet.
基金the National Natural Science Foundation of China(No.51475003)the Beijing Municipal Natural Science Foundation of China(No.3152010)the Beijing Municipal Education Committee Science and Technology Program(No.KM201510009004)
文摘The combined loading tests of 5754 O aluminum alloy sheet are used to verify the yield function. Three yield functions are implemented into the commercial finite element model(FEM) code ABAQUS as a user material subroutine UMAT for the FEM simulation of the combined loading tests. The comparison of the simulating and experimental results shows that the modified Yld2000-2d yield function can describe the mechanical behavior of5754 O aluminum alloy sheet under combined loading paths reasonably while other three yield functions do not.The performance of the modified Yld2000-2d yield function on describing the mechanical behavior under combined loading paths is analyzed in detail. It is concluded that the modified Yld2000-2d yield function can be adopted to describe the deformation behavior of 5754 O aluminum alloy sheet for industrial applications.
基金funded by National Natural Science Foundation of China(51275216)Initial Funding for Advanced Talents of Jiangsu University(14JDG129)
文摘Aluminum killed low-carbon steel sheets were cold rolled at different reduction ratios and annealed using different temperatures and holding time.The Vickers hardness was examined.The results show that when cold rolling reduction ratios increase from 40% to 81%,recrystallization temperatures decrease from 602℃ to 572℃ during 4hisochronal annealing,as well recrystallization holding time decreases from 117 min to 5min during isothermal annealing at 610℃.All recrystallization temperatures and holding time can be calculated using the annealing experiment results.Microstructure was examined through electron backscattered diffraction(EBSD).The results show that as rolling direction preferentially grows,equiaxed grains grow into cake-type during recrystallization.Cake-type grains are more beneficial to obtaining ideal〈111〉//ND(normal direcrtion)orientation texture.{111}orientation grains nucleate and grow up preferentially.Deformation grains of{111}〈110〉orientations grow into new recrystallization grains of{111}〈123〉and{111}〈112〉during recrystallization.Texture formation can be explained by directional nucleation.
基金financially supported by the National Natural Science Foundation of China(Nos.51575206 and 51705169)the Innovation Funds for Aerospace Science and Technology from China Aerospace Science and Technology Corporation(No.CASC150704)+1 种基金the Science Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(No.31615006)the Fundamental Research Funds for the Central University(No.2016YXZD055)。
文摘The mechanism by which electromagnetic forming(EMF)enhances the formability of metals is unclear owing to the coupling effect of multi-physics fields.In the present work,the associated formability improvement mechanisms were qualitatively categorized and illustrated.This was realized by comparing the formability of fully annealed 2219 aluminum alloy(AA 2219-O)sheet under quasi-static(QS),electromagnetic dynamic(EM),and mechanical dynamic(MD)tensile loadings.It was found that the forming limit of AA 2219-O sheet under EM tensile loading was significantly(45.4%)higher than that under QS tensile loading,and was marginally(3.7%–4.3%)higher than that under MD tensile loading.In addition,the forming limit of AA 2219-O sheet demonstrated a negative dependency on the strain rate within the range of the dynamic tensile tests conducted.The deformation conditions common to EM and MD tensile loadings were responsible for the significant formability improvement compared with QS tensile loading.In particular,the inertial effect was dominant.The different deformation conditions that distinguish EM tensile loading from MD tensile loading resulted in the marginal improvement in formability.This was caused by the absence of a sustaining contact force at the later deformation stage and the lower strain rate.The body force exerted little influence on the formability improvement,and the thermal effect under the two dynamic tensile loadings was negligible.
基金supported by the National Natural Science Foundation of China(Grant No.51875027)the China Postdoctoral Science Foundation(No.2018M630058)assistances of the program for the financial support。
文摘This paper focused on the effect of pre-strain on forming limit curves(FLC)of 5754-O aluminum alloy sheet through utilizing biaxial tensile approach.Based on Swift model and Yld2000-2 d yield criterion,the dimensions of cruciform specimen was optimized through applying finite element method for increasing the strain at specimen center.After that,with the recommended specimen size,the cruciform specimen was tested under various stroke ratios to experimentally characterize the limit strains under different pre-strain levels.Subsequently,the biaxial tensile tests were simulated by Abaqus to obtain the limit strains and validate the material models.It can be observed in both experiments and simulations that the pre-strained uniaxial tension followed by plane tension or equi-biaxial tension can improve the formability of sheet metals.Besides,the strain path change affects the trend of first derivative of strain rate difference between neighboring points with respect to time.An early increase occurred and then fell back to the stable value,the steady evolution continued until to a new increase reaching the critical value.The M–K prediction approach was simulated to verify the influence of pre-strain on FLC.It can be found that the early increase peaks of the major strain incremental ratio rose with the amplitude of pre-strain.Finally,the phenomenon of pseudolocalization caused by the strain path change was explained through evolution of stress state inside the groove.