A STEP Based Integrated System for Assembly Planning and Design

An integrated system for assembly planning and design (INSAPS) is presented in which product data can be exchanged between assembly planning and assembly design on the basis of standard for exchange of product data model (STEP). The system consists of CAD system, product modeling system, assembly planning system. The product model is organized according to the STEP, uses mostly the entities of IR (integrated resources) and partly self defined entities which is necessary for assembly planning. A simple method of assembly sequence generation is presented which is suitable for complex assembly planning. The generated assembly sequences are evaluated considering the optimization of total assembly time. The results of assembly planning are feedback to the stage of assembly design to improve design.

Multi-User Collaborative Assembly Planning over the Internet

Due to the increasing complexity of products and for the distributed product development, more closely collaborative work among designers is required. A collaborative assembly planning approach is proposed to support assembly planning in a networked environment. The working procedure is depicted and the key techniques including collaborative-planning-oriented assembly decomposition modeling, assembly assignment modeling, and sub-plans merging are addressed. By incorporating visual models at client side with assembly application models at server side, a web-based supporting environment for collaborative assembly planning has been developed using VRML and Java-EAI techniques. A case study is given to illustrate the feasibility and validity of the idea.

Integrated Virtual Assembly Process Planning System

Assembly process planning（APP） for complicated products is a time-consuming and difficult work with conventional method. Virtual assembly process planning（VAPP） provides engineers a new and efficiency way. Previous studies in VAPP are almost isolated and dispersive, and have not established a whole understanding and discussed key realization techniques of VAPP from a systemic and integrated view. The integrated virtual assembly process planning（IVAPP） system is a new virtual reality based engineering application, which offers engineers an efficient, intuitive, immersive and integrated method for assembly process planning in a virtual environment. Based on analysis the information integration requirement of VAPP, the architecture of IVAPP is proposed. Through the integrated structure, IVAPP system can realize information integration and workflow controlling. In order to mode/the assembly process in IVAPP, a hierarchical assembly task list（HATL） is presented, in which different assembly tasks for assembling different components are organized into a hierarchical list. A process-oriented automatic geometrical constraint recognition algorithm（AGCR） is proposed, so that geometrical constraints between components can be automatically recognized during the process of interactive assembling. At the same time, a progressive hierarchical reasoning（PHR） model is discussed. AGCR and PHR will greatly reduce the interactive workload. A discrete control node model（DCNM） for cable harness assembly planning in IVAPP is detailed. DCNM converts a cable harness into continuous flexed line segments connected by a series of section center points, and designs can realize cable harness planning through controlling those control nodes. Mechanical assemblies （such as transmission case and engine of automobile） are used to illustrate the feasibility of the proposed method and algorithms. The application of IVAPP system reveals advantages over the traditional assembly process planning method in shortening the time-consumed in assembly planning and in minimizing the handling difficulty, excessive reorientation and dissimilarity of assembly operations.

INTEGRATED APPROACH TO GENERATION OF PRECEDENCE RELATIONS AND PRECEDENCE GRAPHS FOR ASSEMBLY SEQUENCE PLANNING

An integrated approach to generation of precedence relations and precedencegraphs for assembly sequence planning is presented, which contains more assembly flexibility. Theapproach involves two stages. Based on the assembly model, the components in the assembly can bedivided into partially constrained components and completely con-strained components in the firststage, and then geometric precedence relation for every component is generated automatically.According to the result of the first stage, the second stage determines and constructs allprecedence graphs. The algorithms of these two stages proposed are verified by two assemblyexamples.

COMPUTER-AIDED BLOCK ASSEMBLY PROCESS PLANNING IN SHIPBUILD-ING BASED ON RULE-REASONING

Computer-aided block assembly process planning based on rule-reasoning are developed in order to improve the assembly efficiency and implement the automated block assembly process planning generation in shipbuilding. First, weighted directed liaison graph （WDLG） is proposed to represent the model of block assembly process according to the characteristics of assembly relation, and edge list （EL） is used to describe assembly sequences. Shapes and assembly attributes of block parts are analyzed to determine the assembly position and matched parts of parts used frequently. Then, a series of assembly rules are generalized, and assembly sequences for block are obtained by means of rule reasoning. Final, a prototype system of computer-aided block assembly process planning is built. The system has been tested on actual block, and the results were found to be quite efficiency. Meanwhile, the fundament for the automation of block assembly process generation and integration with other systems is established.

INTEGRATED APPROACH TO ASSEMBLY SEQUENCE PLANNING OF C0MPLEX PRODUCTS

Assembly sequence planning will be more difficult due to the increasingcomplexity of products. An integrated approach to assembly sequence planning of complex productsapplying de-composition-planning-combination strategy is presented. First, an assembly is decomposedinto a hierarchical structure using an assembly structure representation based on connectors. Then,an assembly planning system is used to generate the sequences that are locally optimal for eachleaf partition hi the structure hierarchy. By combining the local sequences systematically in abottom-up manner and choosing suitable ones from the merged sequences, the assembly sequence of eachparent structure including the whole assembly is generated. An integrated system has beencompleted. A complex product is given to illustrate the feasibility and the practicality of theapproach.

Assembly Auxiliary System for Narrow Cabins of Spacecraft

Due to the narrow space and complex structure of spacecraft cabin, the existing asssembly systems can not well suit for the assembly process of cabin products. This paper aims to introduce an assembly auxiliary system for cabin products. A hierarchical-classification method is proposed to re-adjust the initial assembly relationship of cabin into a new hierarchical structure for efficient assembly planning. An improved ant colony algorithm based on three assembly principles is established for searching a optimizational assembly sequence of cabin parts. A mixed reality assembly environment is constructed with enhanced inforamtion to promote interaction efficiency of assembly training and guidance. Based on the machine vision technology, the inspection of left redundant objects and measurement of parts distance in inner cabin are efficiently performed. The proposed system has been applied to the assembly work of a spacecraft cabin with 107 parts, which includes cabin assembly planning, assembly training and assembly quality inspection. The application result indicates that the proposed system can be an effective assistant tool to cabin assembly works and provide an intuitive and real assembly experience for workers. This paper presents an assembly auxiliary system for spacecraft cabin products, which can provide technical support to the spacecraft cabin assembly industry.

FAST GENERATION OF OPTIMAL ASSEMBLY PLANS

Existing approaches to automatic assembly planning often lead to combinatorial explo- sion. When the parts composing the assembly increase in number, computer-aided planning be- comes much slower than manual planning. Efforts to reduce the computing time by taking into ac- count various constraints and criteria to guide the search for the optimal plan requires too much input information, so as to offset the convenience of automatic assembly planning. In addition, as the planner becomes more complicated, such efforts often fail to reach the objective. This paper presents a new concep── unit , asserting that the intemal structure of an assembly is hierachical. Every disassembly operation only handles several units, no matter how many parts are involved. Furthermore, the scenario of disassembly is brought to light. It relates to only two key data──the liaison type and the assembly direction. The computational cast of this approach is roughly propor. tional to the number of parts. A planner, implementing these principlcs can generate the optimal as- sembly plans dramatically faster than the known approaches.

Computational Path Planner for Product Assembly in Complex Environments

Assembly path planning is a crucial problem in assembly related design and manufacturing processes. Sampling based motion planning algorithms are used for computational assembly path planning. However, the performance of such algorithms may degrade much in environments with complex product structure, narrow passages or other challenging scenarios. A computational path planner for automatic assembly path planning in complex 3D environments is presented. The global planning process is divided into three phases based on the environment and specific algorithms are proposed and utilized in each phase to solve the challenging issues. A novel ray test based stochastic collision detection method is proposed to evaluate the intersection between two polyhedral objects. This method avoids fake collisions in conventional methods and degrades the geometric constraint when a part has to be removed with surface contact with other parts. A refined history based rapidly-exploring random tree （RRT） algorithm which bias the growth of the tree based on its planning history is proposed and employed in the planning phase where the path is simple but the space is highly constrained. A novel adaptive RRT algorithm is developed for the path planning problem with challenging scenarios and uncertain environment. With extending values assigned on each tree node and extending schemes applied, the tree can adapts its growth to explore complex environments more efficiently. Experiments on the key algorithms are carried out and comparisons are made between the conventional path planning algorithms and the presented ones. The comparing results show that based on the proposed algorithms, the path planner can compute assembly path in challenging complex environments more efficiently and with higher success. This research provides the references to the study of computational assembly path planning under complex environments.

Optimization of Wind Turbine Hub Assembly Sequence Based on Intelligent Algorithm

A method for hub assembly sequence planning oriented to the fixed position layout is proposed.An assembly relationship model was constructed to describe the relationship between hub assembly components and workstations,considering the layout of the hub assembly line and process constraints,including the assembly precedence matrix,workstation assembly capability table and criticality table of components.The evaluation mechanism for the assembly sequence was established.Values from the evaluation functions with engineering significance were used to select the optimal assembly sequence from the perspective of assembly time,assembly index and assembly path distance.In function,the criticality of components was introduced into the traditional assemblability index,comparing the multi-objective dragonfly algorithm(MODA)with non-dominated sorting genetic algorithm-Ⅱ(NSGA-Ⅱ)to complete the assembly sequence planning and assignment for workstations.The optimized results show that the presented method is feasible and efficient for solving the hub assembly sequence planning problem.

A review of cable layout design and assembly simulation in virtual environments

The layout and assembly of flexible cables play important roles in the design and development of complex electromechanical products.The rationality of cable layout design and the reliability of cable assembly greatly affect product quality.In this paper,we review the methods of cable layout design,cable assembly process planning,and cable assembly simulation.We first review research on flexible cable layout design(both interactive and automatic).Then,research on the cable assembly process planning,including cable assembly path and manipulation planning,is reviewed.Finally,cable assembly simulation is introduced,which includes general cable information,cable collision detection data,and cable assembly process modeling.Current problems and future research directions are summarized at the end of the paper.

Application of Assembly Modeling and Simulation Technology to a Large Size Wind-drive Generator

Challenges still remain in carrying out assembly modeling efficiently in virtual assembly （VA） fields. One of the root causes is the apparent weakness in effective description of assembly knowledge and information. The assembly modeling, disassembly modeling, assembly interference inspection, assembly sequence planning and optimization, and assembly simulation display for key techniques is studied theoretically in this paper. An example of product assembly modeling is provided to illustrate the effectiveness of the proposed approach. On the basis of re- search, using assembly simulation techniques and multimedia techniques to finish structure design in linkage design of a large size wind-drive generator. The application of the modeling method has shortened the lead time dramatically.

An Approach to Assembly Sequence Plannning Based on Hierarchical Strategy and Genetic Algorithm

Using group and subassembly cluster methods, the hierarchical structure of a product is ?generated automatically, which largely reduces the complexity of planning. Based on genetic algorithm, the optimal of assembly sequence of each structure level can be obtained by sequence-by-sequence search. As a result, a better assembly sequence of the product can be generated by combining the assembly sequences of all hierarchical structures, which provides more parallelism and flexibility for assembly operations. An industrial example is solved by this new approach.

Ant colony optimization for assembly sequence planning based on parameters optimization

As an important part of product design and manufacturing, assembly sequence planning (ASP) has a considerable impact on product quality and manufacturing costs. ASP is a typical NP-complete problem that requires effective methods to find the optimal or near-optimal assembly sequence. First, multiple assembly constraints and rules are incorporated into an assembly model. The assembly constraints and rules guarantee to obtain a reasonable assembly sequence. Second, an algorithm called SOS-ACO that combines symbiotic organisms search (SOS) and ant colony optimization (ACO) is proposed to calculate the optimal or near-optimal assembly sequence. Several of the ACO parameter values are given, and the remaining ones are adaptively optimized by SOS. Thus, the complexity of ACO parameter assignment is greatly reduced. Compared with the ACO algorithm, the hybrid SOS-ACO algorithm finds optimal or near-optimal assembly sequences in fewer iterations. SOS-ACO is also robust in identifying the best assembly sequence in nearly every experiment. Lastly, the performance of SOS-ACO when the given ACO parameters are changed is analyzed through experiments. Experimental results reveal that SOS-ACO has good adaptive capability to various values of given parameters and can achieve competitive solutions.

Assembly Sequence Planning for Mechanical Products

A method for assembly sequence planning is proposed in this paper. First, two methods for assembly sequence planning are compared, which are indirect method and direct method. Then, the limits of the previous assembly planning system are pointed out. On the basis of indirect method, an improved method for assembly sequence planning is put forward. This method is composed of four parts, which are assembly modeling for products, assembly sequence representing, assembly sequence planning, and evaluation and optimization. The assembly model is established by human machine interaction, and the assembly model contains components' information and the assembly relation among the components. The assembly sequence planning is based on the breaking up of the assembly model. And/or graph is used to represent assembly sequence set. Every component which satisfies the disassembly condition is recorded as a node of an and/or graph. After the disassembly sequence and/or graph is generated, heuristic algorithm AO * algorithm is used to search the disassembly sequence and/or graph, and the optimum assembly sequence planning is realized. This method is proved to be effective in a prototype system which is a sub project of a state 863/CIMS research project of China ‘Concurrent Engineering’.

An Interactive Assembly Process Planner

This paper describes the implementation and performance of the virtual assembly support sys-tem (VASS), a new system that can provide designers and assembly process engineers with a simulation and visualization environment where they can evaluate the assemblability/disassemblability of products, and thereby use a computer to intuitively create assembly plans and interactively generate assembly process charts. Subassembly planning and assembly priority reasoning techniques were utilized to find heuristic information to improve the efficiency of assembly process planning. Tool planning was imple-mented to consider tool requirements in the product design stage. New methods were developed to reduce the computation amount involved in interference checking. As an important feature of the VASS, human interaction was integrated into the whole process of assembly process planning, extending the power of computer reasoning by including human expertise, resulting in better assembly plans and better designs.