Experimental study on atomization characteristics and dust-reduction performance of four common types of pressure nozzles in underground coal mines

Pressure nozzle is commonly used in the dust-reduction techniques by spraying of underground coal mines.Based on the internal structure,the pressure nozzle can be divided into the following types:spiral channel nozzle,tangential flow-guided nozzle and X-swirl nozzle.In order to provide better guidance on the selection of nozzles for the coal mine dust-reduction systems by spraying,we designed comparing experiments to study the atomization characteristics and dust-reduction performance of four commonly used nozzles in the coal mine underground with different internal structures.From the experimental results on the atomization characteristics,both the tangential flow-guided nozzle and the X-swirl nozzle have high flow coefficients.The atomization angle is the largest in the spiral non-porous nozzle,and smallest in both the X-swirl nozzle and the spiral porous nozzle.The spraying range and the droplet velocity are inversely proportional to the atomization angle.When the water pressure is low,the atomization performance of the spiral non-porous nozzle is the best among the four types of nozzles.The atomization performance of the X-swirl nozzle is superior to other types when the water pressure is high.Under the high water pressure,the particle size of the atomized droplets is smallest in the X-swirl nozzle.Through the experiments on the dust-reduction performance of the four types of nozzles and the comprehensive analysis,the X-swirl nozzle is recommended for the coal mine application site with low water pressure in the dust-reduction system,while at the sites with high water pressure,the spiral non-porous nozzle is recommended,which has the lowest water consumption and obvious economic advantages.

An experimental study on the atomization characteristics of the nozzle for the after-pot cooling of galvanized steel sheets

Air-atomized fog cooling is particularly suitable for the after-pot cooling of galvanized steel strips.With air and water serving as working media,an experimental study was conducted on the atomization characteristics of a newly-developed cross-flow type of fog nozzles.The water flux distribution,spray angle and pressure of water and air were measured.The results show that the water droplet size was small and insensitive to the water flow rate.The spray angle was small and the water flow rate slightly affected the air pressure in the chamber.An empirical correlation between the pressure in the chamber and the gas flow rate was obtained for the purpose of equipment design.

Atomization characteristics of pyrolysis oil derived from waste tires

The atomization characteristics play a key role in the highly efficient combustion of pyrolysis oil derived from waste tires.In this study,the fuel properties of tire pyrolysis oil(TPO)were initially studied,and then a high-speed camera and a phase Doppler particle analyzer were employed to characterize the atomization feature of TPO.The influence of pressure and nozzle orifice diameter on atomization characteristics such as spray angle,droplet velocity,and droplet size distribution was investigated.The results showed that TPO had a high calorific value of about 43.6 MJ/kg and a low viscosity of 3.84×10^(–6)m^(2)/s at 40℃,which made it have the potential to be used as an alternative fuel.Higher pressure expanded the spray angle and extended the spray in both the axial and radial directions.With increasing pressure,spray angle and droplet velocity raised,and the increase in crushing effect of air reduced the Sauter mean diameter(SMD)of the droplets.To obtain proper atomization quality for combustion,the pressure is expected to be higher than 1.25 MPa.With increasing nozzle orifice diameter,droplet velocity increased,and the SMD of the droplets increased as well due to weakened crushing effect of the orifice.Therefore,the pressure must be increased to maintain the atomization quality when using a nozzle with a larger orifice.Due to the lower viscosity,the velocity and particle size distribution of TPO droplets after atomization were smaller than those of diesel droplets.The extremely small carbon black contained in TPO also contributed to the breaking of droplets and played a certain role in the size reduction of the oil droplets,but it may cause the risk of nozzle blockage.In summary,TPO showed great atomization characteristics for alternative fuel applications.

Prediction model of volume average diameter and analysis of atomization characteristics in electrostatic atomization minimum quantity lubrication

Minimum quantity lubrication(MQL)is a relatively efficient and clean alternative to flooding workpiece machining.Electrostatic atomization has the merits of small droplet diameter,high uniformity of droplet size,and strong coating,hence its superiority to pneumatic atomization.However,as the current research hotspot,the influence of jet parameters and electrical parameters on the average diameter of droplets is not clear.First,by observing the shape of the liquid film at the nozzle outlet,the influence law of air pressure and voltage on liquid film thickness(h)and transverse and longitudinal fluctuations are determined.Then,the mathematical model of charged droplet volume average diameter(VAD)is constructed based on three dimensions of the liquid film,namely its thickness,transverse wavelength(λ_(h)),and longitudinal wavelength(λ_(z)).The model results under different working conditions are obtained by numerical simulation.Comparisons of the model results with the experimental VAD of the droplet confirm the error of the mathematical model to be less than 10%.The droplet diameter distribution span value Rosin–Rammler distribution span(R.S)and percentage concentrations of PM10(particle size of less than 10μm)/PM2.5(particle size of less than 2.5μm)under different working conditions are further analyzed.The results show that electrostatic atomization not only reduces the diameter distribution span of atomized droplets but also significantly inhibits the formation of PM10 and PM2.5 fine-suspension droplets.When the air pressure is 0.3 MPa,and the voltage is 40 kV,the percentage concentrations of PM10 and PM2.5 can be reduced by 80.72%and 92.05%,respectively,compared with that under the pure pneumatic atomization condition at 0.3 MPa.

Investigations of the effects of two typical jet crushing methods on the atomization and dust reduction performance of nozzles

Single-fuid nozzles and dual-fuid nozzles are the two typical jet crushing methods used in spray dust reduction. To distinguish the atomization mechanism of single-fuid and dual-fuid nozzles and improve dust control efciency at the coal mining faces, the atomization characteristics and dust reduction performance of the two nozzles were quantitatively compared. Results of experiments show that, as water supply pressure increased, the atomization angle of the swirl pressure nozzle reaches a maximum of 62° at 6 MPa and then decreases, but its droplet size shows an opposite trend with a minimum of 41.7 μm. The water supply pressure helps to improve the droplet size and the atomization angle of the internal mixing air–liquid nozzle, while the air supply pressure has a suppressive efect for them. When the water supply pressure is 0.2 MPa and the air supply pressure reaches 0.4 MPa, the nozzle obtains the smallest droplet size which is 10% smaller than the swirl pressure nozzle. Combined with the dust reduction experimental results, when the water consumption at the working surface is not limited, using the swirl pressure nozzle will achieve a better dust reduction efect. However, the internal mixing air–liquid nozzle can achieve better and more economical dust reduction performance in working environments where water consumption is limited.

Dust removal efficiency of high pressure atomization in underground coal mine

To master theoretical calculation for dust removal efficiency of high pressure atomization in an underground coal mine, the corresponding atomization characteristics and dust removal efficiency were both comprehensively studied in theory by virtue of related theories of hydromechanics and aerosol.According to actual measurements of flow coefficients and atomization angles of X-type swirl nozzle,computational formula was derived for atomized particle sizes of such a nozzle in conjunction with relevant empirical equation. Moreover, a mathematical model for applying high pressure atomization to dust removal in underground coal mine was also established to deduce theoretical computation formula of fractional efficiency. Then, Matlab was adopted to portray the relation curve between fractional efficiency and influence factors. In addition, a theoretical formula was also set up for removal efficiency of respirable dust and total coal dust based on dust size and frequency distribution equations. In the end,impacts of dust characteristic parameters on various dust removal efficiencies were analyzed.

Characteristic atom occupation patterns of Au_3Cu,AuCu_3,AuCuI and AuCuII based on experimental data of disordered alloys

The potential energies, volumes and electronic structures of characteristic atoms coordinated by neighboring configurations were obtained from the experimental heats of formation and lattice parameters of disordered Au1-xCux alloys. From characteristic atom occupation （CAO） patterns of L12-Au3Cu, L12-AuCu3 and Llo-AuCu compounds, their electronic structures, volumetric and energetic properties were calculated. The CAO pattern of Johasson-Linde（J-L） model shows that the transition AuCuI→AuCulI is an exothermic and volume contraction reaction, which is opposite from experimental phenomena. According to CAO pattern of Guymont-Feutelais-Legendre（G-F-L） model, the AuCulI cell consists of two periodic antidirection （PAD） AuCuI regions and two PAD boundary regions. The equations derived from CAO pattern of G-F-L model can be used to calculate energetic properties, volumetric properties and ordering degrees of the PAD AuCuI region and PAD boundary region, as well as corresponding average properties of the AuCulI phase. The results are consistent with experimental phenomena.

Effect of atomic structure on migration characteristic and solute segregation of ordered domain interfaces formed in Ni_(75)Al_xV_(25-x)

Based on the microscopic phase-field model, ordered domain interfaces formed between D022 （Ni3V） phases along [001] direction in Ni75AlxV25-x alloys were simulated, and the effects of atomic structure on the migration characteristic and solute segregation of interfaces were studied. It is found that the migration ability is related to the atomic structure of interfaces, and three kinds of interfaces can migrate except the interface （001）//（002） which has the characteristic of L12 （Ni3Al） structure. V atoms jump to the nearest neighbor site and substitute for Ni, and vice versa. Because of the site selectivity behaviors of jumping atoms, the number of jumping atoms during the migration is the least and the jumping distance of atoms is the shortest among all possible modes, and the atomic structures of interfaces are unchanged before and after the migration. The preferences and degree of segregation or depletion of alloy elements are also related to the atomic structure of interface.

Characteristic atom sequences of Nb-Mo alloys system in BCC structure and properties of disordered alloys

Comprehensively considering energy, volume and electronic structure of alloys, the ninth equation was determined as the interaction function of Nb-Mo alloys system in BCC structure on the basis of idea of systematic science of alloys, experimental lattice constants and heats of formation of disordered Nb（1-x）Mox alloys. The structural parameters and properties of Nb and Mo characteristic atoms sequences and corresponding characteristic crystals sequences were determined in Nb-Mo alloys system. The electronic structure and physical properties of disordered Nb（1-x）Mox alloys system were calculated according to concentration of characteristic atoms of disordered alloys. The change trend of physical properties is the same as that of electronic structure.

An FV-EE model to predict lean blowout limits for gas turbine combustors with different structures and sprays

The occurrence of Lean Blowout(LBO)is a disadvantage that endangers a stable operation of gas turbines.A determination of LBO limits is essential in the design of gas turbine combustors.A semiempirical model is one of the most widely used methods to predict LBO limits.Among the existing semiempirical models for predicting LBO limits,Lefebvre’s LBO model and the Flame Volume(FV)model are particularly suitable for gas turbine combustors.On the basis of Lefebvre’s and FV models,the concept of effective evaporation efficiency is introduced in this paper,and a Flame Volume-Evaporation Efficiency(FV-EE)model is derived and validated.LBO experiments are carried out in a model combustor with 23 different structures and 10 different sprays.The prediction uncertainty of the FV-EE model is less than±13%for all of these 33 structures and sprays,compared with±50%for the FV model and±60%for Lefebvre’s model.Furthermore,the prediction uncertainty of the FV-EE model is also less than±13%for other combustors from available literature.

Computation of concentrations of characteristic atoms of alloys in BCC structure

In this paper, taking Nb-Mo alloy system as an example, the equations of concentration of characteristic atoms of alloys in BCC structure were obtained on the basis of the idea of systematic science of alloys and the number of coordination atoms. The concentrations of characteristic atoms in B2-NbMo type ordered alloys were calculated as functions of ordering degree（s） and composition Xuo. When S=Smax, the concentrations of characteristic atoms of stoichiometric B2-NbMo intermetallic compound are equal to that of alloys, that is, X8^Nb = 0.5 at, X0^Mo= 0.5 at. As ordering degree decreases, characteristic atoms A8^Nb and A0^Mo of B2-NbMo type ordered alloy split. And the degree of splitting of characteristic atoms increases with the ordering degree decreasing. Therefore, disordered alloys and various types of ordered alloys can be designed.