Kinetics of Autoclave Curing Process on Autoclaved Aerated Concrete with Magnetite Tailings

Lightweight and energy saving autoclaved aerated concrete(AAC) acting as a newbuilding material were prepared by using magnetite tailings from iron ore as main rawmaterials,and the purpose of comprehensive utilization of tailings resources was to improve their utilization efficiency.The effects of curing system on AAC product performance were discussed.The autoclave curing reaction kinetics was studied as well as the generated amount of hydration product trends over autoclave curing temperature and time were analyzed.The results indicated that the properties of AAC was in accordance with Chinese national standard the A3.5 B06 class of GB/T11968-2006 by prepared from magnetite tailing as the main rawmaterials.Meanwhile,autoclave curing process was controlled by the diffusion velocity through the products ' layers of reactants,and the apparent activation energy of autoclave curing process was 19.269 k J/mol.Compressive strength of aerated concrete is improved by mutual cementation between the appropriate amount of calcium silicate hydrate and tobermorite crystal.

Variation law of gas holdup in an autoclave during the pressure leaching process by using a mixed-flow agitator

The multiphase reaction process of pressure leaching is mainly carried out in the liquid phase. Therefore, gas holdup is essential for the gas–liquid–solid phase reaction and the extraction rate of valuable metals. In this paper, a transparent quartz autoclave, a six blades disc turbine-type agitator, and a high-speed camera were used to investigate the gas holdup of the pressure leaching process. Furthermore, experiments determining the effects of agitation rate, temperature, and oxygen partial pressure on gas holdup were carried out. The results showed that when the agitation rate increased from 350 to 600 r/min, the gas holdup increased from 0.10% to 0.64%. When the temperature increased from 363 to 423 K, the gas holdup increased from 0.14% to 0.20%. When the oxygen partial pressure increased from 0.1 to 0.8 MPa, the gas holdup increased from 0.13% to 0.19%. A similar criteria relationship was established by Homogeneous Principle and Buckingham's theorem. Comprehensively, empirical equation of gas holdup was deduced on the basis of experimental data and the similarity theory, where the criterion equation was determined as ε=4.54×10^(-11)n^(3.65)T^(2.08)P_g^(0.18). It can be seen from the formula that agitation rate made the most important impact on gas holdup in the pressure leaching process using the mixed-flow agitator.

Impermeability Research of Autoclaved Propylene Oxide Sludge Shell-aggregate Concrete

We aimed to reuse the propylene oxide sludge(POS).Propylene oxide sludge shell-aggregate(POSS-A)and propylene oxide sludge gradient shell-aggregate(POSGS-A)whose main hydrated phase is tobermorite were successfully manufactured by the hydrothermal synthesis of POS and silica materials under the condition of autoclaved(180℃,1.0 MPa)curing.Influences of pre-wetting time of coarse aggregate and pressure application mode on the different concretes were investigated.The experimental results show that the concrete with POSS-A as coarse aggregate(POSS-A concrete),the concrete with POS gradient shell-aggregate as coarse aggregate(POSGS-A concrete),sintered aggregate concrete and common concrete,all have excellent impermeability performance whatever the pre-wetting time of coarse aggregate is 0.5 h or 24 h,and the pre-wetting time of coarse aggregate has a negligible influence on the concrete.The influence degree of pressure application mode on the impermeability performance of the sintered aggregate concrete is the greatest among three kinds of concrete,which has a negligible influence on impermeability performance of the other concretes.POSGS-A can be used as a green building light aggregate in hydraulic concrete.

A Review on the Utilization of Waste Material for Autoclaved Aerated Concrete Production

Autoclaved aerated concrete(AAC)has become more attractive due to its excellent and environmental-friendly properties in building construction.AAC is relatively lightweight,possesses lower thermal conductivity,higher heat resistance,lower shrinkage,and fasten construction than normal concrete.AAC is a combination of silica sand,cement,gypsum,lime,water,and an expansion agent.To improve its physical and mechanical properties and reduce its production cost,tremendous innovations where waste materials were utilized as partial replacement of AAC materials were done.This paper is intended to present the literature on the utilization of waste materials as a means of a partial replacement in AAC materials to enhance its physical and mechanical properties and thermal performance.The physical properties such as microstructure and mechanical properties such as density,compressive strength,water absorption are presented to classify the investigation that has been done in such innovations.Apart from that,the discussion on innovations to improve its thermal performance was also presented.Based on the review,an increase of AAC application causes much waste at construction sites and recycling concrete waste powder into wall concrete;particularly,an AAC was not frequently practiced in construction.

Relationship between Structural Characteristics of Fly Ash and Reactivity under Autoclave Curing

The reactivity of autoclaved materials is conventionally estimated by their chemical composition. In this paper, after determining the chemical composition of various types of fly ash, a series of new tests which included X-ray Diffraction (XRD), infrared spectral analysis (IR) and bound water testing, were applied to investigate the performance of autoclaved fly ash products. The relationship between the infrared spectral analysis of Si-O wavenumber (about 1 100 cm-1) and its autoclaved chemical reactivity, and compressive strength of its autoclaved samples, is analyzed. The results show that fly ash with a lower wavenumber will have stronger autoclaved chemical reactivity and higher compressive strength for its autoclaved sample. Thus, the Si-O stretching vibration wavelength can be used to estimate autoclaved chemical reactivity of fly ash, so as to control the quality of fly ash to be autoclaved, and to predict the compressive strength of autoclaved fly ash products.

Development of in-situ Micro-Raman spectroscopy system for autoclave experimental apparatus

We developed a set of in-situ Micro-Raman spectroscopy system for autoclave experimental apparatus because of the scientific significance of in-situ Micro-Raman spectroscopy system under the high-pressure hydrothermal condition.We used this system to measure the Raman spectrum of water-fluid and quartz crystal at the temperature ranging from 125 to 420℃.The signal-tonoise ratio of the Raman signal is good.

Influence of the Process of Worker on the Mechanical Properties of Carbon Fiber Reinforced Plastic Molded by Autoclave

The present study aims to investigate the difference of the operation process and the significant mechanical properties between expert workers and beginner workers clearly. The influence of the performance of the carbon fiber reinforced plastic (CFRP) molds made by subjects with difference skill level was discussed. Subjects were allowed to choose their process and molding tools. Subject A had 13 years,and subject B had 1 year of professional experience.The time spent usage of tools and process was recorded by a video camera used for analysis and comparison. Mechanical properties assessed in this study include tensile,compressive and Izod impact properties. The working time analysis shows that subject A needs short time for each process. On the other hand,subject B takes twice time to work for each process compared with subject A. From the surface and cross-section observation, it was found that the molding made by subject B had wrinkles all over and the disorderly inter-layer direction; on the contrary,the wrinkles on the molding surface of subject A are barely,and the inter-layer direction of which are more orderly. The results of tensile and Izod impact tests show that the surface winkles have little influence on the mechanical properties of the molding. According to the compression test and failure structure analysis in edge corner part,it was found that it had a great influence on the compression mechanical properties of the sample belonging to different subjects with different experience.

Utilization of Dredged River Sediment in Preparing Autoclaved Aerated Concrete Blocks

In this study,the dredged river sediment,soft texture and fine particles,is mixed with other materials and transformed into eco-friendly autoclaved aerated concrete(hereinafter referred to as AAC)blocks.The results indicated the bricks produced under the conditions of 30%–34%dredged river sediment,24%cement,10%quick lime,30%fly ash,2%gypsum and 0.09%aluminum powder with 0.5 water to material ratio,2.2 MPa autoclave pressure and 6 h autoclave time,the average compressive strength of 4.5 MPa and average dry density of 716.56 kg/m³were obtained,the two parameters(strength&density)both met the requirement of national industry standard.At the same time,the contents of dredged river sediment,cement,lime,fly ash,gypsum and aluminum powder were 15%,48%,20%,15%,2%and 0.09%,respectively,and the non-AAC block made of 0.5 water to material ratio,the average compressive strength of 3.1 MPa and average dry density of 924.19 kg/m³were obtained,the two parameters(strength&density)also met the requirement of national industry standard.In addition,the AAC block’s phase composition and morphology were micro-analyzed by SEM and XRD,the main substances in AAC block were found to be tobermorite and CSH,Among them,the chemical bond between Si-O-Si and Al-O-Al is broken,Al-O-Si is regenerated,Al substituted tobermorite with better strength is formed,and the compressive strength of AAC is further improved.

Nano-treatment of Autoclaved Aerated Concrete Waste and Its Usage in Cleaner Building Materials

Autoclaved aerated concrete waste(AACW)was used as a raw material to prepare nucleation seed for acceleration of Portland cement.Nano AACW seed with median particle size of 324 nm was prepared by wet grinding method.Both the electrical conductivity and pH value of nano AACW suspension were obviously improved.Both the setting times and intensity of the main hydration heat peak were promoted by nano AACW,indicating the possibility of AACW suspension as nucleation seed.The early age compressive strength before 3 days was also clearly improved by nano AACW,with no negative effect on the late age strength.Furthermore,the reduced CH content with dosage of nano AACW indicates that nano AACW not only plays a role of nucleation seed in cement hydration,but also has a certain pozzolanic reaction.

Improvement of Interlaminar Fracture Properties of Out of Autoclave Manufactured Carbon Fiber Reinforced Polymers Using Multi-Walled Carbon Nanotubes

The present study aims to the development of Out of Autoclave (OoA) Carbon Fiber Reinforced Polymers (CFRPs) with increased interlaminar fracture toughness by using MWCNTs. The introduction of MWCNTs into the structure of CFRPs has been succeeded by using carbon nanotube-enriched sizing agent for the pretreatment of the fiber preform using an in-house developed methodology that can be easily scaled up. The positive effect of the proposed methodology on the interlaminar fracture toughness of the CFRP laminate was assessed by the increase of Mode I and Mode II interlaminar fracture toughness of the composites. Different wt% MWCNTs concentrations were used (namely 0.5%, 1%, 1.5% and 2.5%). It was found that the nanomodified composites exhibit a significant increase of the interlaminar critical strain energy release rate GIC and GIIC of the order of 103% and 62% respectively, in the case of 1.5 wt% MWCNTs weight content. Scanning Electron Microscopy (SEM) of the fracture surfaces of CFRP samples revealed the contribution and the associated synergistic mechanisms of MWCNTs to the increase of the crack propagation resistance in the case of nano-modified CFRPs compared to the reference material.

The Use of Damage Modes in Periodic Inspecting Autoclave

According to the operation characteristics of autoclave, the possible defects are analyzed by damage modes, the inspection methods are selected contrapuntally, and the causes of the defects affecting the safe operation of the equipment are analyzed. This study effectively improves the quality of inspection work and plays an important role in strengthening the management of equipment use and reducing accidents.

Autoclaved Aerated Concrete Block Prefabricated Multi-Storey Building Technology

In active response to the national requirements of promoting green building materials and developing prefabricated buildings,it is necessary to continuously optimize and reasonably employ relevant technologies.Autoclaved aerated concrete block prefabricated multi-storey building technology is a new technology,which will not only effectively realize green environmental protection in construction engineering,but also promote the further development of prefabricated buildings.Therefore,this paper analyzes the autoclaved aerated concrete block prefabricated multi-storey building technology for future references.

Effect of Autoclave Sterilisation on the Dimensional Stability and Tear Strength of Three Silicone Impression Materials

Objectives: There is a risk of spreading infectious material via non-sterile impressions. The aim of this study was to compare the effect of autoclave sterilisation on dimensional stability and tear strength of impression materials. Methods: Twenty-four specimens were produced using a standard ruled test block for each of three impression materials (Affinis, Aquasil and Speedex) to test dimensional stability. Thirty tear strips for each material were prepared for the tear test (ISO 34-1). Specimens were randomly allocated to 3 different groups (autoclaved, disinfected or untreated). A non-contact scanner was used to analyse dimensional change and a universal testing machine was used to determine tear strengths. Results: There were no significant differences in the test dimensions measured for any of the three impression materials following autoclave treatment compared to the disinfected or untreated control groups. The tear strengths were not adversely affected by autoclave sterilisation at 134°C. Conclusion: These addition and condensation-cured silicone impression materials can be steam autoclaved without adverse effects on dimensional accuracy or tear strength.

Kinetics and capacities of non-reactive phosphorus (NRP) sorption to crushed autoclaved aerated concrete (CAAC)

With growing interest in resource recovery and/or reuse,wastematerials have been considered a promising alternative for phosphorus(P)adsorption because they are low-cost and easily accessible.Crushed autoclaved aerated concrete(CAAC),as representative construction waste,has been extensively studied for P removal in ecological technologies such as treatment wetlands.However,most of the previous studies focused on the adsorption of orthophosphate,namely reactive phosphorus,and lacked attention to non-reactive phosphorus(NRP)which is widely present in sewage.This study presents the first investigation on the potential and mechanism of CAAC removing four model NRP compounds.Adsorption isotherm and kinetics of NRP onto CAAC indicate that the removal of NRP was a chemisorption process and also involved a two-step pore diffusion process.The desorption experiment shows that different NRP species showed varying degrees of desorption.Most NRP was irreversibly adsorbed on CAAC.Among the model compounds considered in this study,the adsorption capacity and hydrolysis rate of organophosphorus were much less than that of inorganic phosphorus.Moreover,the adsorption of different NRP species by CAAC in the mesocosm study was different from the results of laboratory adsorption experiments,and the possible biodegradation was essential for the conversion and removal of NRP.The findings confirmed the validity of CAAC for NRP removal and the potential advantages of CAAC in terms of costs and environmental impact.This study will contribute to a better understanding of NRP conversion and environmental fate and that can be the basis for a refined risk assessment.

Research on Preparation and Influencing Fctors of High Calcium High Sulfate Ash to Autoclaved Aerated Concrete

In this paper, a high calcium high sulfate ash as the main material, adding fly ash, lime, cement, gypsum and some modifiers to prepare autoclaved aerated concrete. The products complies with the technical requirements of GB/T11968-2006. This paper also studies the influence of the physical methods and water ratio on autoclaved aerated concrete by high calcium high sulfate ash aerated concrete. The best ratio of water and Grinding time were found in practice study.

Utilization of autoclaved and fermented sesame(Sesamum indicum L.) seed meal in diets for Til-aqua natural male tilapia

Current research emphasis has been on the reduction of feed cost by incorporating processed sesame seed meal in the diet of tilapia. Raw sesame(Sesamum indicum) seed was soaked and subjected to either autoclaving or fermentation, after which their oil contents were mechanically extracted. Graded levels of autoclaved(71.2,165,5 and 296.3 g/kg designated as diets 1, 2 and 3, respectively) and fermented(71.0,164.3 and 292,2 g/kg designated as diets 4, 5 and 6, respectively) sesame seed meal were included into fishmeal based diets for Til-aqua natural male tilapia(NMT) fry(initial weight,1.69 ± 0.02 g), A diet without sesame seed meal served as the control. Diets were approximately iso-nitrogenous(35% crude protein). Fish were fed 5 times their maintenance requirement, which was 3.2 x 5 x [fish weight(g)/1,000]^(0.8) daily for 56 days. Processing improved the nutritional profile of raw sesame seed meal in terms of its crude protein and antinutrient compositions. Growth performance of fish was similar(P> 0.05) in the control and dietary treatments. The group fed diet 3 exhibited significantly poorer feed conversion ratio(1.14), protein efficiency ratio(2.77) and economic conversion ratio(US$1.38/kg) relative to the group that received diet 5. Apparent digestibility coefficients for protein, lipid and energy in diet 3 were similar(P > 0.05) to those in diet 6 but significantly lower(P < 0.05) than those of the control and other dietary groups. The sesame seed meals processed with different methods did not significantly affect crude protein, crude lipid and gross energy compositions in the fish carcass. The study demonstrated that71.2 g/kg of autoclaved and 164.3 g/kg of fermented sesame seed meal could be incorporated in the diet of Til-aqua NMT with cost benefit.

Polyurea coating for foamed concrete panel:An efficient way to resist explosion

Autoclaved aerated concrete(AAC) panels have ultra-light weight,excellent thermal insulation and energy absorption,so it is an ideal building material for protective structures.To improve the blast resistance of the AAC panels,three schemes are applied to strengthen the AAC panels through spraying 4 mm thick polyurea coating from top,bottom and double-sides.In three-point bending tests,the polyurea-coated AAC panels have much higher ultimate loads than the un-coated panels,but slightly lower than those strengthened by the carbon fiber reinforced plastics(CEFRPs).Close-in explosion experiments reveal the dynamic strengthening effect of the polyurea coating.Critical scaled distances of the strengthened AAC panels are acquired,which are valuable for the engineering application of the AAC panels in the extreme loading conditions.Polyurea coatings efficiently enhance the blast resistance of the bottom and double-sided polyurea-coated AAC panels.It is interesting that the polyurea-coated AAC panels have much more excellent blast resistance than the CFRP reinforced AAC panels,although the latter have better static mechanical properties.

Cu^2+-catalyzed mechanism in oxygen-pressure acid leaching of artificial sphalerite

The potential autoclave was used to study the catalytic mechanism of Cu^2+during the oxygen pressure leaching process of artificial sphalerite.By studying the potential change of the system at different temperatures and the SEM–EDS difference of the leaching residues,it was found that in the temperature range of 363–423 K,the internal Cu^2+formed a Cu S deposit on the surface of sphalerite,which hindered the leaching reaction,resulting in a zinc leaching rate of only 51.04%.When the temperature exceeds 463 K,the system potential increases steadily.The increase in temperature leads to the dissolution of the CuS,which is beneficial to the circulation catalysis of Cu^2+.At this time,the leaching rate of Zn exceeds 95%.In addition,the leaching kinetics equations at 363–423 and 423–483 K were established.The activation energy of zinc leaching at 363–423 and 423–483 K is 38.66 and 36.25 kJ/mol,respectively,and the leaching process is controlled by surface chemical reactions.

Rapid and Simple Extraction Method for Volatile N-Nitrosamines in Meat Products

A new methodology for extraction, pre-concentration and analysis of volatile nitrosamines in meat-derived products was developed and compared with conventional methods (Distillation and two-step solid-phase extraction). The samples (canned sausages, cured meat, luncheon and smoked meat) were treated with an aqueous sodium hydroxide (NaOH) by autoclaving at 121°C for 10 min and extracted by liquid-liquid extraction with dichloromethane, then the nitrosamines were pre-concentrated using activated silica. Then, gas chromatography coupled with flame ionization detector was used for the separation and determination of the different nitrosamines contained in a real sample and gas chromatography with mass spectrometry detection was used as the confirmation technique. The newly invented autoclaving method allowed the determination of nitrosamine compounds at trace levels with limit of detection ranged from 0.077 to 0.18 ppb and quantitation limits were from 0.26 to 0.6 ppb for all nitrosamines, and found to be superior to the conventional ones, yielding approximately about 10%-20% increasing in the recovery compared with the mean recovery obtained when applying conventional methods.

Determination of Seven Volatile N-Nitrosamines in Fast Food

In this study, various fast food samples, including raw meat, cured meat, grilled meat, fried meat, smoked meat and canned meat products, were analyzed for the determination of the seven volatile N-nitrosamines. The samples were treated with an aqueous sodium hydroxide (NaOH) by autoclaving at 121°C for 10 min and extracted by liquid-liquid extraction with dichloromethane, and then the nitrosamines were pre-concentrated by using activated silica. Then, gas chromatography coupled with flame ionization detector was used for the separation and determination of the different nitrosamines contained in a real sample. The applied method allowed the determination of nitrosamine compounds at trace levels with limit of detection ranging from 0.077 to 0.18 ppb, and quantitation limits were from 0.26 to 0.60 ppb for all nitrosamines. The total concentrations of the seven nitrosamines in the studied meat samples ranged from 2.60 to 13.28 μg/kg.