Crankshaft assembly failure is one of the main factors that affects the reliability and service life of engines.The linear lumped mass method,which has been universally applied to the dynamic modeling of engine cranks...Crankshaft assembly failure is one of the main factors that affects the reliability and service life of engines.The linear lumped mass method,which has been universally applied to the dynamic modeling of engine crankshaft assembly,reveals obvious simulation errors.The nonlinear dynamic characteristics of a crankshaft assembly are instructionally significant to the improvement of modeling correctness.In this paper,a general expression for the non-constant inertia of a crankshaft assembly is derived based on the instantaneous kinetic energy equivalence method.The nonlinear dynamic equations of a multi-cylinder crankshaft assembly are established using the Lagrange rule considering nonlinear factors such as the non-constant inertia of reciprocating components and the structural damping of shaft segments.The natural frequency and mode shapes of a crankshaft assembly are investigated employing the eigenvector method.The forced vibration response of a diesel engine crankshaft assembly taking into account the non-constant inertia is studied using the numerical integral method.The simulation results are compared with a lumped mass model and a detailed model using the system matrix method.Results of non-linear torsional vibration analysis indicate that the additional excitation torque created by non-constant inertia activates the 2nd order rolling vibration,and the additional damping torque resulting from the non-constant inertia is the main nonlinear factor.The increased torsional angular displacement evoked by the high order excitation torque relates to the non-constant inertia.This research project is aimed at improving nonlinear dynamics theory,and the confirmed nonlinear parameters can be used for the structure design of a crankshaft assembly.展开更多
Violent axial vibration of a vehicle engine crankshaft might lead to multiple defects to the engine.Much research on mechanism and control measures has been done on engines,such as using the dynamic stiffness matrix m...Violent axial vibration of a vehicle engine crankshaft might lead to multiple defects to the engine.Much research on mechanism and control measures has been done on engines,such as using the dynamic stiffness matrix method,rayleigh differential method,and system matrix method.But the source of axial vibration has not been identified clearly because there are many excitation factors for the axial vibration of a crankshaft,such as coupled torsional-axial vibration and coupled bending-axial vibration,etc.In order to improve the calculation reliability and identify the excitation source of axial vibration of in vehicle engine crankshafts,this paper presents a method to identify the axial vibration excitation source of crankshafts for high speed diesel engines based on an auto-regressive and moving average（ARMA） model.Through determining initial moving average variables and measuring axial /bending/torsional vibrations of a crankshaft at the free-end of a 4-cylinder diesel engine,autoregressive spectrum analysis is applied to the measured vibration signal.The results show that the axial vibration of the crankshaft is mainly excited by coupled bending vibration at high speed.But at low speed,the axial vibration in some frequencies is excited primarily by torsional excitation.Through investigation of axial vibration source of engine crankshafts,calculation accuracy of vibration can be improved significantly.展开更多
对非线性能量阱(nonlinear energy sink, NES)在汽车传动系统扭振抑制中的应用进行了研究。根据传动系统的结构和振动特点,建立了简化的3自由度传动系统-NES耦合动力学模型;基于增量谐波平衡法联合增量弧长法,推导并求解了耦合系统的频...对非线性能量阱(nonlinear energy sink, NES)在汽车传动系统扭振抑制中的应用进行了研究。根据传动系统的结构和振动特点,建立了简化的3自由度传动系统-NES耦合动力学模型;基于增量谐波平衡法联合增量弧长法,推导并求解了耦合系统的频率响应,利用Floquet理论对周期解的稳定性进行判断;在频域和时域上对系统的非线性动力学响应及其影响因素进行了分析,并基于能量谱研究了NES的减振性能;最后,基于扩展的5自由度非线性模型对NES进行了参数优化和验证。结果表明,NES的减振性能受其自身刚度、阻尼及发动机激励幅值影响,合理设计NES参数可以高效抑制汽车传动系统的扭转共振,而不恰当的NES参数会促使系统发生高分支周期响应,导致异常振动峰值出现,经优化后的NES可以仅5%的惯量比使传动系统转速波动均方根值降低41.3%,减振效果显著。该研究可为NES在传动系统扭振抑制中的应用及其参数设计提供参考。展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50975026)Ministerial Eleventh Five-Year Plan Basic Product Pre-research Project of China (Grant No. D2220062905)
文摘Crankshaft assembly failure is one of the main factors that affects the reliability and service life of engines.The linear lumped mass method,which has been universally applied to the dynamic modeling of engine crankshaft assembly,reveals obvious simulation errors.The nonlinear dynamic characteristics of a crankshaft assembly are instructionally significant to the improvement of modeling correctness.In this paper,a general expression for the non-constant inertia of a crankshaft assembly is derived based on the instantaneous kinetic energy equivalence method.The nonlinear dynamic equations of a multi-cylinder crankshaft assembly are established using the Lagrange rule considering nonlinear factors such as the non-constant inertia of reciprocating components and the structural damping of shaft segments.The natural frequency and mode shapes of a crankshaft assembly are investigated employing the eigenvector method.The forced vibration response of a diesel engine crankshaft assembly taking into account the non-constant inertia is studied using the numerical integral method.The simulation results are compared with a lumped mass model and a detailed model using the system matrix method.Results of non-linear torsional vibration analysis indicate that the additional excitation torque created by non-constant inertia activates the 2nd order rolling vibration,and the additional damping torque resulting from the non-constant inertia is the main nonlinear factor.The increased torsional angular displacement evoked by the high order excitation torque relates to the non-constant inertia.This research project is aimed at improving nonlinear dynamics theory,and the confirmed nonlinear parameters can be used for the structure design of a crankshaft assembly.
基金supported by National Natural Science Foundation of China (Grant No. 509060605)China Postdoctoral Science Foundation (Grant No. 201003295)
文摘Violent axial vibration of a vehicle engine crankshaft might lead to multiple defects to the engine.Much research on mechanism and control measures has been done on engines,such as using the dynamic stiffness matrix method,rayleigh differential method,and system matrix method.But the source of axial vibration has not been identified clearly because there are many excitation factors for the axial vibration of a crankshaft,such as coupled torsional-axial vibration and coupled bending-axial vibration,etc.In order to improve the calculation reliability and identify the excitation source of axial vibration of in vehicle engine crankshafts,this paper presents a method to identify the axial vibration excitation source of crankshafts for high speed diesel engines based on an auto-regressive and moving average（ARMA） model.Through determining initial moving average variables and measuring axial /bending/torsional vibrations of a crankshaft at the free-end of a 4-cylinder diesel engine,autoregressive spectrum analysis is applied to the measured vibration signal.The results show that the axial vibration of the crankshaft is mainly excited by coupled bending vibration at high speed.But at low speed,the axial vibration in some frequencies is excited primarily by torsional excitation.Through investigation of axial vibration source of engine crankshafts,calculation accuracy of vibration can be improved significantly.
文摘对非线性能量阱(nonlinear energy sink, NES)在汽车传动系统扭振抑制中的应用进行了研究。根据传动系统的结构和振动特点,建立了简化的3自由度传动系统-NES耦合动力学模型;基于增量谐波平衡法联合增量弧长法,推导并求解了耦合系统的频率响应,利用Floquet理论对周期解的稳定性进行判断;在频域和时域上对系统的非线性动力学响应及其影响因素进行了分析,并基于能量谱研究了NES的减振性能;最后,基于扩展的5自由度非线性模型对NES进行了参数优化和验证。结果表明,NES的减振性能受其自身刚度、阻尼及发动机激励幅值影响,合理设计NES参数可以高效抑制汽车传动系统的扭转共振,而不恰当的NES参数会促使系统发生高分支周期响应,导致异常振动峰值出现,经优化后的NES可以仅5%的惯量比使传动系统转速波动均方根值降低41.3%,减振效果显著。该研究可为NES在传动系统扭振抑制中的应用及其参数设计提供参考。
