Hybrid model for BOF oxygen blowing time prediction based on oxygen balance mechanism and deep neural network

The amount of oxygen blown into the converter is one of the key parameters for the control of the converter blowing process,which directly affects the tap-to-tap time of converter. In this study, a hybrid model based on oxygen balance mechanism (OBM) and deep neural network (DNN) was established for predicting oxygen blowing time in converter. A three-step method was utilized in the hybrid model. First, the oxygen consumption volume was predicted by the OBM model and DNN model, respectively. Second, a more accurate oxygen consumption volume was obtained by integrating the OBM model and DNN model. Finally, the converter oxygen blowing time was calculated according to the oxygen consumption volume and the oxygen supply intensity of each heat. The proposed hybrid model was verified using the actual data collected from an integrated steel plant in China, and compared with multiple linear regression model, OBM model, and neural network model including extreme learning machine, back propagation neural network, and DNN. The test results indicate that the hybrid model with a network structure of 3 hidden layer layers, 32-16-8 neurons per hidden layer, and 0.1 learning rate has the best prediction accuracy and stronger generalization ability compared with other models. The predicted hit ratio of oxygen consumption volume within the error±300 m^(3)is 96.67%;determination coefficient (R^(2)) and root mean square error (RMSE) are0.6984 and 150.03 m^(3), respectively. The oxygen blow time prediction hit ratio within the error±0.6 min is 89.50%;R2and RMSE are0.9486 and 0.3592 min, respectively. As a result, the proposed model can effectively predict the oxygen consumption volume and oxygen blowing time in the converter.

Effect of gas blowing nozzle angle on multiphase flow and mass transfer during RH refining process

A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.

Eco-friendly physical blowing agent mass loss of bio-based polyurethane rigid foam materials

Through systematical experiment design, the physical blowing agent(PBA) mass loss of bio-based polyurethane rigid foam(PURF)in the foaming process was measured and calculated in this study, and different eco-friendly PBA mass losses were measured quantitatively for the first time. The core of the proposed method is to add water to replace the difference, and this method has a high fault tolerance rate for different foaming forms of foams. The method was proved to be stable and reliable through the standard deviations σ1and σ2for R1(ratio of the PBA mass loss to the material total mass except the PBA) and R2(ratio of the PBA mass loss to the PBA mass in the material total mass) in parallel experiments. It can be used to measure and calculate the actual PBA mass loss in the foaming process of both bio-based and petroleumbased PURF. The results show that the PBA mass loss in PURF with different PBA systems is controlled by its initial mass content of PBA in PU materials ω. The main way for PBA to dissipate into the air is evaporation/escape along the upper surface of foam. This study further reveals the mechanism of PBA mass loss: the evaporation/escape of PBA along the upper surface of foam is a typical diffusion behavior. Its spread power comes from the difference between the chemical potential of PBA in the interface layer and that in the outside air. For a certain PURF system, R1has approximately linear relationship with the initial mass content of PBA in PU materials ω, which can be expressed by the functional relationship R1= kω, where k is a variable related to PBA’s own attributes.

NUMERICAL STUDY ON THE FLOW AROUND A CIRCULAR CYLINDER WITH SURFACE SUCTION OR BLOWING USING VORTICITY-VELOCITY METHOD

A vorticity-velocity method was used to study the incompressible viscous fluid flow around a circular cylinder with surface suction or blowing. The resulted high order implicit difference equations were effeciently solved by the modified incomplete LUdecomposition conjugate gradient scheme (MILU-CG). The effects of surface suction or blowing' s position and strength on the vortex structures in the cylinder wake, as well as on the drag and lift forces at Reynoldes number Re = 100 were investigated numerically. The results show that the suction on the shoulder of the cylinder or the blowing on the rear of the cylinder can effeciently suppress the asymmetry of the vortex wake in the transverse direction and greatly reduce the lift force; the suction on the shoulder of the cylinder, when its strength is properly chosen, can reduce the drag force significantly, too.

Self-sustained Oscillation Pulsed Air Blowing System for Energy Saving

Currently, many studies have been made for years on dimensions of pneumatic nozzle, which influence the flow characteristic of blowing system. For the purpose of outputting the same blowing force, the supply pressure could be reduced by decreasing the ratio of length to diameter of nozzle. The friction between high speed air and pipe wall would be reduced if the nozzle is designed to be converging shape comparing with straight shape. But the volume flow and pressure, discussed in these studies, do not describe energy loss of the blowing system directly. Pneumatic power is an innovative principle to estimate pneumatic system’s energy consumption directly. Based on the above principle, a pulse blowing method is put forward for saving energy. A flow experiment is carried out, in which the high speed air flows from the pulse blowing system and continuous blowing system respectively to a plate with grease on top. Supply pressure and the volume of air used for removing the grease are measured to calculate energy consumption. From the experiment result, the pulse blowing system performs to conserve energy comparing with the continuous blowing system. The frequency and duty ratio of pulse flow influence the blowing characteristic. The pulse blowing system performs to be the most efficient at the specified frequency and duty ratio. Then a pneumatic self-oscillated method based on air operated valve is put forward to generate pulse flow. A simulation is made about dynamic modeling the air operated valve and calculating the motion of the valve core and output pressure. The simulation result verifies the system to be able to generate pulse flow, and predicts the key parameters of the frequency and duty ratio measured by experiment well. Finally, on the basis of simplifying and solution of the pulse blowing system’s mathematic model, the relationship between system’s frequency duty ratio and the dimensions of components is simply described with four algebraic equations. The system could be designed with specified frequency and duty ratio according to the four equations. This study provides theoretical basis for designing energy-saving air blowing system.

Numerical Simulation of the Air Jet Flow Field in the Melt Blowing Process

The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harpham and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.

The Effect of the Process on Mechanical Properties of Polylactic Acid-Date Palm Leaf Fibers Composite Films Produced By Extrusion Blowing

Biocomposite films prepared with melt compounding and film blowing have become a new trend in plastic research to deliver more eco-friendly packages.Polylactic acid(PLA)was melt compounded with minimally processed date palm leaf fiber(DPLF)and converted into films by blown film extrusion.The compounding was done in order to enhance the film mechanical properties in one hand,and to decrease the film production cost in the other hand.In this present study,a reference PLA film and films with 1%,2%,and 5%of DPLF(weight%)were produced with different process parameters.The spatial variations in films thickness and lay flat width indicate that the addition of DPLF up to 2%enhances the bubble stability for the tested process parameters.However,the composite with 5%DPLF shows nearly the same processability window as the neat PLA.The structural and mechanical characterizations of films suggest a reinforcing effect of the PLA matrix up to 2%of fiber(with an optimum at 1%).Larger DPLF loading leads to depressed and more anisotropic mechanical properties,related to an increased density of defects at the fiber-PLA fragile interface and to a DPLF-induced enhanced PLA thermal degradation and amorphous phase orientation.

Preparation of Microcapsules Containing Water Droplets Stabilized with Solid Powder and Application to Blowing Agent

We have tried to prepare the microcapsules containing water droplets stabilized with solid powder by utilizing the (W/O)/W emulsion. The water droplets as core material were stabilized in the monomer droplets with titanium dioxide (TiO2) as a particulate surfactant. Before adding the TiO2 powder into the monomer phase, the powder was modified with triethoxyvinylsilane to adjust the degree of hydrophobicity and to promote adhesion on the interface between the inner water phase and the monomer phase in the (W/O) emulsion. It was investigated how the degree of hydrophobicity of the TiO2 powder affected the stability of water droplets in the (W/O) emulsion and the (W/O) droplets in the (W/O)/W emulsion. Moreover, the microcapsule diameters were measured before and after the expansion operation where the water droplets microencapsulated were applied as a blowing agent. The expansion ratio was increased with increase in the stability of the water droplets and the amount of water microencapsulated.

Streamlines in the Two-Dimensional Spreading of a Thin Fluid Film: Blowing and Suction Velocity Proportional to the Height

The two-dimensional spreading under gravity of a thin fluid film with suction (fluid leak-off) or blowing (fluid injection) at the base is considered. The thin fluid film approximation is imposed. The height of the thin film satisfies a nonlinear diffusion equation with a source/sink term. The Lie point symmetries of the nonlinear diffusion equation are derived and exist, which provided the fluid velocity at the base, vn satisfies a first order linear partial differential equation. The general form has algebraic time dependence while a special case has exponential time dependence. The solution in which vn is proportional to the height of the thin film is studied. The width of the base always increases with time even for suction while the height decreases with time for sufficiently weak blowing. The streamlines of the fluid flow inside the thin film are plotted by first solving a cubic equation. For sufficiently weak blowing there is a dividing streamline, emanating from the stagnation point on the centre line which separates the fluid flow into two regions, a lower region consisting of rising fluid and dominated by fluid injection at the base and an upper region consisting of descending fluid and dominated by spreading due to gravity. For sufficiently strong blowing the lower region expands to completely fill the whole thin film.

Metallurgical Reaction Characteristic for the Combined Blowing Process of Top-Bottom Blown Oxygen and Bottom Blown Natural Gas

The experiment was carried out in a combinedblowing converter.The natural gas was supplied asthe cooling medium for the bottom lance.The blow-ing practice of medium P hot metal（0.30-0.85% [P]） indicated that with better stirringat the bottom of the converter and lower PCO,thissteelmgking process was favorable to reduce theamount of [C] and [O] and increase the （P2O5）/[P].The maximum rate of dephospborization might behigh up to 0.0a5%/min and the P content in steelcould be reduced to lower than 0.03% by singleslag-forming operation.

Origin and advances in implementing blowing-snow effects in the Community Land Model

Snow cover on the Tibetan Plateau(TP)is closely related to regional and continental biological and hydrological processes.The vast snow cover,special climatic conditions,and sparse vegetative cover over the TP facilitate the occurrence of blowing snow,leading to substantial heterogeneities in the snow cover and great promotion in the moisture supply from the land surface to the overlying atmospheric boundary layer.However,blowing-snow processes are significantly misrepresented or even neglected in current models,which causes considerable uncertainties of numerical model simulations and leads to erroneous estimates of snow-related processes in mountainous terrain.We present in this paper a brief review of our work in the past 5 years to serve as a basis for further development and improvement of the land-surface model.These studies can be divided into three parts:detection of the problems,development of the land-surface model,and application of the coupled model over the TP(the logical framework is presented in Figure 1).The origin and advances in the development of a land-surface model with consideration of blowing-snow effects are described herein;and the importance of blowing-snow processes in the land-surface model,especially over the TP,is highlighted.We expect that the blowingsnow studies over the TP will play a key role in documenting and understanding the land-surface processes(LSPs)and the cryospheric changes over the TP.

Study on the Improvement in the One Dimensional Mathematical Model of the Air Drag in Melt Blowing Process

The one dimensional mathematical model of the air drag in melt blowing process, which had been put forward by Uyttendaele and Shambaugh is improved. The influence of the density and the specific heat capacity of polymer melt at constant pressure changing with polymer temperature on fiber diameter are studied. The power - law model is introduced as the constitutive equation. The influences of polymer volume flow rate, initial polymer temperature, initial air velocity and initial air temperature on fiber diameter are discussed.

Solution Blowing of Palygorskite-Based Nanofibers for Methylene Blue Adsorption

Palygorskite(PG)adsorbent with superior adsorption property and ion-exchange ability is highly desired in the field of dye removal.However,it generates high amounts of precipitation due to the granular form,resulting in secondary pollution after adsorption.Herein,the novel high porosity PG-based nanofibers that are easy for operating and retrieving have been fabricated using effective solution blowing and subsequent calcination.The obtained highly efficient adsorption nanofibers exhibit large specific surface area about 170.50 m^(2)/g with average diameter from 243 nm to 365 nm.Based on the abovementioned nanofibrous structure and negatively charged PG,the solution blowing of PG-based nanofibers(SBPNs)showed high adsorption capacity for methylene blue(MB)(112.36 mg/g).In addition,the adsorption of SBPNs is well described by the Langmuir isotherm model.This work provides new SBPNs forming process for the fields of dye removal,which may achieve the production of PG adsorbents at the industrial level.

Technology of nitrogen-argon mixed gas blowing on the tundish stopper

Bubble defect is one of the main defects of an automobile sheet.To solve this defect,the technology for nitrogen-argon mixed gas blowing on the tundish stopper is developed,the theoretical research on nitrogen absorption in the molten steel is performed,the nitrogen-argon mixed gas blowing equipment is developed and experimented in the plant.The expected effect is achieved in the industrial test,and the slab inclusion density and quality degradation ratio of the automobile sheet are significantly reduced.

Slag Splashing in a Basic Oxygen Furnace under Different Blowing Conditions

The influence of three different blowing conditions on the slag splashing process in a basic oxygen furnace for steelmaking is analyzed here using two-dimensional transient Computational Fluid Dynamics simulations. Four blowing conditions are considered in the computer runs: top blowing, combined blowing using just a bottom centered nozzle, combined blowing using two bottom lateral nozzles, and full combined blowing using the three top and the three bottom nozzles. Computer simulations show that full combined blowing provides greater slag splashing than conventional top blowing.

Effects of Hall Current on Flow of Unsteady MHD Axisymmetric Second-Grade Fluid with Suction and Blowing over an Exponentially Stretching Sheet

This paper investigates effects of Hall current on flow of unsteady magnetohydrodynamic (MHD) axisymmetric second-grade fluid with suction and blowing over a sheet stretching exponentially with radius. The governing non-linear partial differential equations describing the problem are converted to a system of non-linear ordinary differential equations by using the similarity transformations. The complex analytical solution is found by using the homotopy analysis method (HAM). The existing literature on the topic shows that it is the first study regarding the effects of Hall current on flow over an exponentially stretching sheet in cylindrical coordinates. The convergence of the obtained complex series solutions is carefully analyzed. The effects of dimensionless parameters on the radial and axial components of the velocity are illustrated through plots. Also the effects of the pertinent parameters on the shear stress at the wall are presented numerically in tabular form.

Versatile Plastic Bottles Blowing Machine

The versatile plastic bottle blowing machine, developed and produced by the Anhui Tongda Science and Technology Development Corp. under the Sino-foreign joint venture Guobao Group, has been exported to Britain, Iceland, Paraguay, Thailand, Pakistan, Bangladesh and the Commonwealth of Independent States. At an

Streamlines in the Two-Dimensional Spreading of a Thin Fluid Film: Blowing and Suction Velocity Proportional to the Spatial Gradient of the Height

The aim of this investigation is to determine the effect of fluid leak-off (suction) and fluid injection (blowing) at the horizontal base on the two-dimensional spreading under the gravity of a thin film of viscous incompressible fluid by studying the evolution of the streamlines in the thin film. It is assumed that the normal component of the fluid velocity at the base is proportional to the spatial gradient of the height of the film. Lie symmetry methods for partial differential equations are applied. The invariant solution for the surface profile is derived. It is found that the thin fluid film approximation is satisfied for weak to moderate leak-off and for the whole range of fluid injection. The streamlines are derived and plotted by solving a cubic equation numerically. For fluid injection, there is a dividing streamline originating at the stagnation point at the base which separates the flow into two regions, a lower region consisting mainly of rising fluid and an upper region consisting mainly of descending fluid. An approximate analytical solution for the dividing streamline is derived. It generates an approximate V-shaped surface along the length of the two-dimensional film with the vertex of each section the stagnation point. It is concluded that the fluid flow inside the thin film can be visualised by plotting the streamlines. Other models relating the fluid velocity at the base to the height of the thin film can be expected to contain a dividing streamline originating at a stagnation point and dividing the flow into a lower region of rising fluid and an upper region of descending fluid.

An Analysis of the Lyrics of Blowing in The Wind from the Perspective of SFG

Lyrics is a special type of text which is more stiring and vivid due to the combination of beautiful melody. SFG is widelyadopted in text analysis as it is very effective in explaining the ideational, interpersonal and textual functions served by a particulartext. This paper is an analysis of the lyrics of Blowing in The Wind in terms of SFG, aiming at providing a new perspective on the in-terpretation of the song.

Commercial Gas Blowing out from Well Dawan-101

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