This study aims to investigate the feasibility of deriving in situ horizontal stresses from the breakout width and depth using the analytical method.Twenty-three breakout data with different borehole sizes were collec...This study aims to investigate the feasibility of deriving in situ horizontal stresses from the breakout width and depth using the analytical method.Twenty-three breakout data with different borehole sizes were collected and three failure criteria were studied.Based on the Kirsch equations,relatively accurate major horizontal stress(sH)estimations from known minor horizontal stress(sh)were achieved with percentage errors ranging from 0.33%to 44.08%using the breakout width.The Mogi-Coulomb failure criterion(average error:13.1%)outperformed modified Wiebols-Cook(average error:19.09%)and modified Lade(average error:18.09%)failure criteria.However,none of the tested constitutive models could yield reasonable sh predictions from known sH using the same approach due to the analytical expression of the redistributed stress and the nature of the constitutive models.In consideration of this issue,the horizontal stress ratio(sH/sh)is suggested as an alternative input,which could estimate both sH and sh with the same level of accuracy.Moreover,the estimation accuracies for both large-scale and laboratory-scale breakouts are comparable,suggesting the applicability of this approach across different breakout sizes.For breakout depth,conformal mapping and complex variable method were used to calculate the stress concentration around the breakout tip,allowing the expression of redistributed stresses using binomials composed of sH and sh.Nevertheless,analysis of the breakout depth stabilisation mechanism indicates that additional parameters are required to utilise normalised breakout depth for stress estimation compared to breakout width.These parameters are challenging to obtain,especially under field conditions,meaning utilising normalised breakout depth analytically in practical applications faces significant challenges and remains infeasible at this stage.Nonetheless,the normalised breakout depth should still be considered a critical input for any empirical and statistical stress estimation method given its significant correlation with horizontal stresses.The outcome of this paper is expected to contribute valuable insights into the breakout stabilisation mechanisms and estimation of in situ stress magnitudes based on borehole breakout geometries.展开更多
Estimation of horizontal stress magnitudes from borehole breakouts has been an attractive topic in the petroleum and mining industries,although there are critical research gaps that remain unfilled.In this paper,numer...Estimation of horizontal stress magnitudes from borehole breakouts has been an attractive topic in the petroleum and mining industries,although there are critical research gaps that remain unfilled.In this paper,numerical simulation is conducted on Gosford sandstone to investigate the borehole breakout and its associated borehole size effect,including temperature influence.The discrete element method(DEM)model shows that the borehole breakout angular span is constant after the initial formation,whereas its depth propagates along the minimum horizontal stress direction.This indicates that the breakout angular span is a reliable parameter for horizontal stress estimation.The borehole size effect simulations illustrated the importance of borehole size on breakout geometries in which smaller borehole size leads to higher breakout initiation stress as well as the stress re-distribution from borehole wall outwards through micro-cracking.This implies that the stress may be averaged over a distance around the borehole and breakout initiation occurs at the borehole wall rather than some distance into the rock.In addition,the numerical simulation incorporated the thermal effect which is widely encountered in deep geothermal wells.Based on the results,the higher temperature led to lower breakout initiation stress with same borehole size,and more proportion of shear cracks was generated under higher temperature.This indicates that the temperature might contribute to the micro-fracturing mode and hence influences the horizontal stress estimation results from borehole breakout geometries.Numerical simulation showed that breakout shape and dimensions changed considerably under high stress and high temperature conditions,suggesting that the temperature may need to be considered for breakout stress analysis in deep locations.展开更多
The forward and inverse problems of studying crustal stress state from breakout data of inclined boreholes are concisely stated. direction of the maximum horizontal principal stress (compressive) and relative magnitud...The forward and inverse problems of studying crustal stress state from breakout data of inclined boreholes are concisely stated. direction of the maximum horizontal principal stress (compressive) and relative magnitudes of the horizontal stresses to the vertical stress in the upper crust in two regions of the Jizhong depression, the North of China, are obtained by analyzing the breakout data of 6 inclined wells. To get stable results in the analysis wesearched for the unknown parameters both forwardly and inversely. The results show that the maximum azimuths of the horizontal Principal compressive stresses in the central and southern part of the Jizhong depressionare N86°E and N77°E, respeCtively, while the relative magnitudes of the three principal stresses in the uppercrust (about 1000-4000 m) of the depression are variable. In the centra; part of the Jizhong depression we havefound SH : Sv: SK= 1. 38: 1. 00: 0. 57, where SH, SV and Sh are the maximum horizontal, vertical and minimum horizontal stress, resistively. This indicates that the present stress regime in this area is of strike-slipfaulting type. In the southern part of the depreSSion we have obtained SH: Sv: Sh=0. 80: 1. 00 1 0. 62, indicating a normal faulting stress regime in the shallow Part Of the crust.展开更多
This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel' s No. 2 Steelmaking Plant. It elaborates on four parameters in the al...This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel' s No. 2 Steelmaking Plant. It elaborates on four parameters in the alarm logic,including the temperature changing rate, temperature difference, temperature fluctuation and temperature match of thermocouples. This paper also explains the causes of different disturbances within the breakout prediction system, and the methods used to prevent and eliminate disturbances from radiation, earth, crosstalk, temperature drift and time drift. Finally, the paper summarizes some potential applications of the above technology.展开更多
Breakout prediction is one of the important techniques of continuous casting. The software and hardware of the breakout prediction system have been upgraded and revamped time after time since slab casters were put int...Breakout prediction is one of the important techniques of continuous casting. The software and hardware of the breakout prediction system have been upgraded and revamped time after time since slab casters were put into operation at Baosteel, and its performance and technical indexes have been improved remarkably. This paper reviews the development of the breakout prediction technique of the No. 1 Steelmaking Plant at Baosteel. The newly developed BBPS ^Ⅱ is introduced, and the mould mapping system of the No. 4 slab caster is described. The breakout prediction technique is playing an important role in increasing production capability, improving slab quality and decreasing breakout events.展开更多
Recording curves of four-arm caliper logs obtained from 36 wellbores in Zhongyuan oil field have been processed and analysed with computer programs. Orientations of principal stress axes in Dongpu seg,where theZhongyu...Recording curves of four-arm caliper logs obtained from 36 wellbores in Zhongyuan oil field have been processed and analysed with computer programs. Orientations of principal stress axes in Dongpu seg,where theZhongyuan oil field is located, are inferred from dominant azimuths in which severe bore wall breakouts tookplace. The result shows that the maximum horizontal principal compressive stress axis in the northern part ofthe seg lies in the direction of N(79±6°)W, while in the southern part it is in N (79°±18°)E, retaining a didference of about 22°between the former and the later. A two dimensional finite element simulation using alinear elastic plane stress model indicates that the clock-wise rotation of the principal stress direction in thenorthern Dongpu seg relative to that in its surroundings may be attributed to the softness of the seg rocks andits geometry of narrow northern and wide southern part. The magnitude range of the maximum and minimumhorizontal principal stresses is estimated from the most shallow depth at which the radially unsymmetric elongation of a wellbore initiates. Finally, evidences showing local variation of stress state with sites and depths are presented.展开更多
Borehole breakout is a widely utilised phenomenon in horizontal stress orientation determination,and breakout geometrical parameters,such as width and depth,have been used to estimate both horizontal stress magnitudes...Borehole breakout is a widely utilised phenomenon in horizontal stress orientation determination,and breakout geometrical parameters,such as width and depth,have been used to estimate both horizontal stress magnitudes.However,the accuracy of minimum horizontal stress estimation from borehole breakout remains relatively low in comparison to maximum horizontal stress estimation.This paper aims to compare and improve the minimum horizontal stress estimation via a number of machine learning(ML)regression techniques,including parametric and non-parametric models,which have rarely been explored.ML models were trained based on 79 laboratory data from published literature and validated against 23 field data.A systematic bias was observed in the prediction for the validation dataset whenever the horizontal stress value exceeded the maximum value in the training data.Nevertheless,the pattern was captured,and the removal of systematic bias showed that the artificial neural network is capable of predicting the minimum horizontal stress with an average error rate of 10.16%and a root mean square error of 3.87 MPa when compared to actual values obtained through conventional in-situ measurement techniques.This is a meaningful improvement considering the importance of in-situ stress knowledge for underground operations and the availability of borehole breakout data.展开更多
A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simula...A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simulation of sticking type breakout process and the breakout related wall temperature evolution, parameters of prediction were suggested.展开更多
By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitore...By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitored by thermocouples fixed to the mould.Breakouts,whether caused by shell cracking,shell sticking or entrained impurities,can therefore be predicted and effectively avoided through monitoring the change characteristics of friction and thermocouples temperature during the process.展开更多
In order to reduce the rate of breakout of slab caster, improve the operating rate and ensure the stability of the caster, measures including the tundish casting auto-start, the mold level automatic control system opt...In order to reduce the rate of breakout of slab caster, improve the operating rate and ensure the stability of the caster, measures including the tundish casting auto-start, the mold level automatic control system optimization, the SEN one-button automatic quick-change technology, the mold breakout forecast system optimization, the mold oscillation parameters optimization, the mold taper measurement optimization and the mold powder management have been adopted by a steel plant of WISCO. As a result, the breakout rate of slab caster was significantly reduced to be zero level in the first 3 years, which is a new record for all steelmaking plant in China.展开更多
V-shaped breakouts,which may appear in underground opening during excavation,are the results of two different failure mechanisms:tensile spalling and shear fracturing.This study uses discrete elements in exploring the...V-shaped breakouts,which may appear in underground opening during excavation,are the results of two different failure mechanisms:tensile spalling and shear fracturing.This study uses discrete elements in exploring the conditions that would lead to different breakout mechanisms under plane strain conditions.The test tunnel of the Mine-by Experiment in Lac du Bonnet granite batholith is adopted as the base problem.In order to carry out the study,some fundamental issues need to be addressed.First,an exponential softening bond that enables the incorporation of fracture energy is adopted.In order to obtain a reasonable ratio between the uniaxial compressive strength,rc,and the uniaxial tensile strength,rt,discrete disc particles are tied together to form an irregular shape clump as the basic discrete element.This effort is supported by a successful reproducing of test results from Lac du Bonnet granite in DEM modeling.The issue of sensitivity of discrete particle size on results is examined.The reduction of strength with increase in specimen size is also modeled.After the calibration work is completed,the Mine-by tunnel behavior is studied.Finally,this study shows that a reduction in rc/rt ratio,under the same setup,would cause the failure mechanism to transit from tensile spalling to shear fracturing in V-shaped breakouts.展开更多
This study numerically investigates the effect of material micro-and macro-parameters on the failure mechanisms and geometry of a wellbore breakout.The analysis of the borehole breakout is essential in addressing well...This study numerically investigates the effect of material micro-and macro-parameters on the failure mechanisms and geometry of a wellbore breakout.The analysis of the borehole breakout is essential in addressing wellbore stability,well completion,and sand production problems.The three-dimensional discrete element method(DEM)was used in the simulations.The numerical tool was used in numerical model simulations of drilling through sandstone in cubic samples at the laboratory scale subjected to pre-existing far-field stresses.Besides,a series of triaxial testing simulations were performed to relate the micromechanical parameters to the macromechanical material properties.The results showed that the geometry of the breakout is affected,among the material micro-parameters,by the particle contact modulus,bond normal and shear strengths,particle crushing strength,and particle size distribution.Further,it was found that the macro-parameters including Young’s modulus,friction and dilation angles,and uniaxial compression strength(UCS)also affect the type of breakout.展开更多
基金funded by the Australian Coal Industry’s Research Program(ACARP,Grant No.C26063).
文摘This study aims to investigate the feasibility of deriving in situ horizontal stresses from the breakout width and depth using the analytical method.Twenty-three breakout data with different borehole sizes were collected and three failure criteria were studied.Based on the Kirsch equations,relatively accurate major horizontal stress(sH)estimations from known minor horizontal stress(sh)were achieved with percentage errors ranging from 0.33%to 44.08%using the breakout width.The Mogi-Coulomb failure criterion(average error:13.1%)outperformed modified Wiebols-Cook(average error:19.09%)and modified Lade(average error:18.09%)failure criteria.However,none of the tested constitutive models could yield reasonable sh predictions from known sH using the same approach due to the analytical expression of the redistributed stress and the nature of the constitutive models.In consideration of this issue,the horizontal stress ratio(sH/sh)is suggested as an alternative input,which could estimate both sH and sh with the same level of accuracy.Moreover,the estimation accuracies for both large-scale and laboratory-scale breakouts are comparable,suggesting the applicability of this approach across different breakout sizes.For breakout depth,conformal mapping and complex variable method were used to calculate the stress concentration around the breakout tip,allowing the expression of redistributed stresses using binomials composed of sH and sh.Nevertheless,analysis of the breakout depth stabilisation mechanism indicates that additional parameters are required to utilise normalised breakout depth for stress estimation compared to breakout width.These parameters are challenging to obtain,especially under field conditions,meaning utilising normalised breakout depth analytically in practical applications faces significant challenges and remains infeasible at this stage.Nonetheless,the normalised breakout depth should still be considered a critical input for any empirical and statistical stress estimation method given its significant correlation with horizontal stresses.The outcome of this paper is expected to contribute valuable insights into the breakout stabilisation mechanisms and estimation of in situ stress magnitudes based on borehole breakout geometries.
基金The work reported here is funded by Australian Coal Industry’s Research Program(ACARP)grant no.C26063.
文摘Estimation of horizontal stress magnitudes from borehole breakouts has been an attractive topic in the petroleum and mining industries,although there are critical research gaps that remain unfilled.In this paper,numerical simulation is conducted on Gosford sandstone to investigate the borehole breakout and its associated borehole size effect,including temperature influence.The discrete element method(DEM)model shows that the borehole breakout angular span is constant after the initial formation,whereas its depth propagates along the minimum horizontal stress direction.This indicates that the breakout angular span is a reliable parameter for horizontal stress estimation.The borehole size effect simulations illustrated the importance of borehole size on breakout geometries in which smaller borehole size leads to higher breakout initiation stress as well as the stress re-distribution from borehole wall outwards through micro-cracking.This implies that the stress may be averaged over a distance around the borehole and breakout initiation occurs at the borehole wall rather than some distance into the rock.In addition,the numerical simulation incorporated the thermal effect which is widely encountered in deep geothermal wells.Based on the results,the higher temperature led to lower breakout initiation stress with same borehole size,and more proportion of shear cracks was generated under higher temperature.This indicates that the temperature might contribute to the micro-fracturing mode and hence influences the horizontal stress estimation results from borehole breakout geometries.Numerical simulation showed that breakout shape and dimensions changed considerably under high stress and high temperature conditions,suggesting that the temperature may need to be considered for breakout stress analysis in deep locations.
文摘The forward and inverse problems of studying crustal stress state from breakout data of inclined boreholes are concisely stated. direction of the maximum horizontal principal stress (compressive) and relative magnitudes of the horizontal stresses to the vertical stress in the upper crust in two regions of the Jizhong depression, the North of China, are obtained by analyzing the breakout data of 6 inclined wells. To get stable results in the analysis wesearched for the unknown parameters both forwardly and inversely. The results show that the maximum azimuths of the horizontal Principal compressive stresses in the central and southern part of the Jizhong depressionare N86°E and N77°E, respeCtively, while the relative magnitudes of the three principal stresses in the uppercrust (about 1000-4000 m) of the depression are variable. In the centra; part of the Jizhong depression we havefound SH : Sv: SK= 1. 38: 1. 00: 0. 57, where SH, SV and Sh are the maximum horizontal, vertical and minimum horizontal stress, resistively. This indicates that the present stress regime in this area is of strike-slipfaulting type. In the southern part of the depreSSion we have obtained SH: Sv: Sh=0. 80: 1. 00 1 0. 62, indicating a normal faulting stress regime in the shallow Part Of the crust.
文摘This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel' s No. 2 Steelmaking Plant. It elaborates on four parameters in the alarm logic,including the temperature changing rate, temperature difference, temperature fluctuation and temperature match of thermocouples. This paper also explains the causes of different disturbances within the breakout prediction system, and the methods used to prevent and eliminate disturbances from radiation, earth, crosstalk, temperature drift and time drift. Finally, the paper summarizes some potential applications of the above technology.
文摘Breakout prediction is one of the important techniques of continuous casting. The software and hardware of the breakout prediction system have been upgraded and revamped time after time since slab casters were put into operation at Baosteel, and its performance and technical indexes have been improved remarkably. This paper reviews the development of the breakout prediction technique of the No. 1 Steelmaking Plant at Baosteel. The newly developed BBPS ^Ⅱ is introduced, and the mould mapping system of the No. 4 slab caster is described. The breakout prediction technique is playing an important role in increasing production capability, improving slab quality and decreasing breakout events.
文摘Recording curves of four-arm caliper logs obtained from 36 wellbores in Zhongyuan oil field have been processed and analysed with computer programs. Orientations of principal stress axes in Dongpu seg,where theZhongyuan oil field is located, are inferred from dominant azimuths in which severe bore wall breakouts tookplace. The result shows that the maximum horizontal principal compressive stress axis in the northern part ofthe seg lies in the direction of N(79±6°)W, while in the southern part it is in N (79°±18°)E, retaining a didference of about 22°between the former and the later. A two dimensional finite element simulation using alinear elastic plane stress model indicates that the clock-wise rotation of the principal stress direction in thenorthern Dongpu seg relative to that in its surroundings may be attributed to the softness of the seg rocks andits geometry of narrow northern and wide southern part. The magnitude range of the maximum and minimumhorizontal principal stresses is estimated from the most shallow depth at which the radially unsymmetric elongation of a wellbore initiates. Finally, evidences showing local variation of stress state with sites and depths are presented.
基金The work reported here is funded by Australian Coal Industry’s Research Program(ACARP)(No.C26063).
文摘Borehole breakout is a widely utilised phenomenon in horizontal stress orientation determination,and breakout geometrical parameters,such as width and depth,have been used to estimate both horizontal stress magnitudes.However,the accuracy of minimum horizontal stress estimation from borehole breakout remains relatively low in comparison to maximum horizontal stress estimation.This paper aims to compare and improve the minimum horizontal stress estimation via a number of machine learning(ML)regression techniques,including parametric and non-parametric models,which have rarely been explored.ML models were trained based on 79 laboratory data from published literature and validated against 23 field data.A systematic bias was observed in the prediction for the validation dataset whenever the horizontal stress value exceeded the maximum value in the training data.Nevertheless,the pattern was captured,and the removal of systematic bias showed that the artificial neural network is capable of predicting the minimum horizontal stress with an average error rate of 10.16%and a root mean square error of 3.87 MPa when compared to actual values obtained through conventional in-situ measurement techniques.This is a meaningful improvement considering the importance of in-situ stress knowledge for underground operations and the availability of borehole breakout data.
文摘A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simulation of sticking type breakout process and the breakout related wall temperature evolution, parameters of prediction were suggested.
文摘By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitored by thermocouples fixed to the mould.Breakouts,whether caused by shell cracking,shell sticking or entrained impurities,can therefore be predicted and effectively avoided through monitoring the change characteristics of friction and thermocouples temperature during the process.
文摘In order to reduce the rate of breakout of slab caster, improve the operating rate and ensure the stability of the caster, measures including the tundish casting auto-start, the mold level automatic control system optimization, the SEN one-button automatic quick-change technology, the mold breakout forecast system optimization, the mold oscillation parameters optimization, the mold taper measurement optimization and the mold powder management have been adopted by a steel plant of WISCO. As a result, the breakout rate of slab caster was significantly reduced to be zero level in the first 3 years, which is a new record for all steelmaking plant in China.
基金The authors would like to acknowledge the financial support of China Scholarship Council for study in the United States,and the accommodation provided by the Department of Civil and Environmental Engineering,University of Pittsburgh.The authors would also acknowledge the funding of National Key Research and Development Program of China(2017YFC1501104)National Natural Science Foundation of China(51079092).
文摘V-shaped breakouts,which may appear in underground opening during excavation,are the results of two different failure mechanisms:tensile spalling and shear fracturing.This study uses discrete elements in exploring the conditions that would lead to different breakout mechanisms under plane strain conditions.The test tunnel of the Mine-by Experiment in Lac du Bonnet granite batholith is adopted as the base problem.In order to carry out the study,some fundamental issues need to be addressed.First,an exponential softening bond that enables the incorporation of fracture energy is adopted.In order to obtain a reasonable ratio between the uniaxial compressive strength,rc,and the uniaxial tensile strength,rt,discrete disc particles are tied together to form an irregular shape clump as the basic discrete element.This effort is supported by a successful reproducing of test results from Lac du Bonnet granite in DEM modeling.The issue of sensitivity of discrete particle size on results is examined.The reduction of strength with increase in specimen size is also modeled.After the calibration work is completed,the Mine-by tunnel behavior is studied.Finally,this study shows that a reduction in rc/rt ratio,under the same setup,would cause the failure mechanism to transit from tensile spalling to shear fracturing in V-shaped breakouts.
基金The authors would like to acknowledge the research funding for this study provided by NSERC through their Discovery Grants Program.We also thank BP for their technical advice,providing and permitting the publication of the laboratory data.
文摘This study numerically investigates the effect of material micro-and macro-parameters on the failure mechanisms and geometry of a wellbore breakout.The analysis of the borehole breakout is essential in addressing wellbore stability,well completion,and sand production problems.The three-dimensional discrete element method(DEM)was used in the simulations.The numerical tool was used in numerical model simulations of drilling through sandstone in cubic samples at the laboratory scale subjected to pre-existing far-field stresses.Besides,a series of triaxial testing simulations were performed to relate the micromechanical parameters to the macromechanical material properties.The results showed that the geometry of the breakout is affected,among the material micro-parameters,by the particle contact modulus,bond normal and shear strengths,particle crushing strength,and particle size distribution.Further,it was found that the macro-parameters including Young’s modulus,friction and dilation angles,and uniaxial compression strength(UCS)also affect the type of breakout.