Improved finite difference method for pressure distribution of aerostatic bearing

An improved finite difference method （FDM）is described to solve existing problems such as low efficiency and poor convergence performance in the traditional method adopted to derive the pressure distribution of aerostatic bearings. A detailed theoretical analysis of the pressure distribution of the orifice-compensated aerostatic journal bearing is presented. The nonlinear dimensionless Reynolds equation of the aerostatic journal bearing is solved by the finite difference method. Based on the principle of flow equilibrium, a new iterative algorithm named the variable step size successive approximation method is presented to adjust the pressure at the orifice in the iterative process and enhance the efficiency and convergence performance of the algorithm. A general program is developed to analyze the pressure distribution of the aerostatic journal bearing by Matlab tool. The results show that the improved finite difference method is highly effective, reliable, stable, and convergent. Even when very thin gas film thicknesses （less than 2 Win）are considered, the improved calculation method still yields a result and converges fast.

A Refined Formula for the Allowable Soil Pressure Using Shear Wave Velocities

Based on a variety of case histories of site investigations, including extensive bore hole data, laboratory testing and geophysical prospecting at more than 550 construction sites, an empirical formulation is proposed for the rapid determination of allowable bearing pressure of shallow foundations in soils and rocks. The proposed expression corroborates consistently with the results of the classical theory and is proven to be rapid, and reliable. Plate load tests have been also carried out at three different sites, in order to further confirm the validity of the proposed method. It consists of only two soil parameters, namely, the in situ measured shear wave velocity and the unit weight. The unit weight may be also determined with sufficient accuracy, by means of other empirical expressions proposed, using P or S -- wave velocities. It is indicated that once the shear and P-wave velocities are measured in situ by an appropriate geophysical survey, the allowable bearing pressure as well as the coefficient of subgrade reaction and many other elasticity parameters may be determined rapidly and reliably.

Effect of Manufacturing Errors on Static Characteristics of Externally Pressurized Spherical Air Bearings

Externally pressurized spherical air bearings are the key component of the three-axis air bearing table, and the manufacturing errors of the bearing affects the performance of the air bearing table. However, the manufacturing errors are unavoidable, and the pursuit to enhance the manufacturing accuracy will increase the cost greatly. In order to provide some theoretical guideline for the tolerance choice in the design of the externally pressurized spherical air bearings with inherent compensation, the effects of several manufacturing errors on the static characteristics of the air bearing are studied. Due to the complex geometry of the computational domain, an unstructured meshing technology is used for mesh generation. A finite-volume method is adopted to discretize the three-dimensional steady-state compressible Navier-Stokes equations. A modified SIMPLE algorithm which is suitable for compressible flows is applied to solve the discretized governing equations. The effects of the dimension error and the roundness error of the ball head and the ball socket on the static characteristics are investigated. The investigation result shows that the positive dimension error and the oblate spheroid-type roundness error of the ball head as well as the negative dimension error and the prolate spheroid-type roundness error of the ball socket can improve the bearing capacity and static stiffness of the air bearings by reducing the mass flow. The calculation method proposed in this paper fits well for the general principle, which can be extended to the characteristics analysis of other air bearings.

Investigation on MoS_2 and Graphite Coatings and Their Effects on the Tribological Properties of the Radial Spherical Plain Bearings

With constant enlargement of the application areas of the spherical plain bearings,higher quality lubrication of the bearings is required.To solve the lubricating problems of spherical plain bearings under high temperature,high vacuum,high speed,heavy loads and strong oxidation conditions,it is urgent for us to develop more excellent self-lubricating technologies.In this paper,the bonded solid lubricant coatings,which use inorganic phosphate as the binder,the mixture of MoS2 and graphite with two different weight proportions as the solid lubricant,are prepared by spraying under three different spray gun pressures.The bonding strength tests on the coatings show that the best spraying pressure is 0.2 MPa and the better mixing proportion of MoS2 to Graphite is 3：1.Then for the radial spherical plain bearings with steel/steel friction pair,after the coatings are made on the inner ring outer surfaces,the friction coefficient,the wear loss and the friction temperature of the bearings under four oscillating frequencies are investigated by a self-made tribo-tester.The test results,SEM of the worn morphologies and EDS of worn areas show that tribological properties of the bearing are obviously improved by the bonded solid lubricant coatings.When sprayed under the spray gun pressure of 0.2 MPa,the bearings have better anti-friction and anti-wear properties than those sprayed under 0.1 MPa and 0.3 MPa.Further as proved from the XPS analysis,between the coating with 3：1 mixing ratio of MoS2 to Graphite and the coating with 1：1 ratio,the former has less oxidation occurred on the surface and therefore has better tribological characteristics than the latter.This paper provides a reference to developing a new product of the radial spherical plain bearings with high bonding strength,oxidation resistance and abrasion resistance.

INVESTIGATION ON THE APPLICATION OF THE BOUNDARY ELEMENT METHOD TO THE SPILL GROOVED THRUST BEARING

An application of the boundary element method (BEM) is presented to calculate the behaviors of a spiral grooved thrust bearing (SGTB). The basic reason is that the SGTB has very complex boundary conditions that can hinder the effective or sufficient applications of the finite difference method (FDM) and the finite element method (FEM), despite some existing work based on the FDM and the FEM. In other to apply the BEM, the pressure control equation, i. e., Reynolds' equation, is first transformed into Laplace's and Poisson's form of the equations. Discretization of the SGTB with a set of boundary elements is thus explained in detail, which also includes the handling of boundary conditions. The Archimedean SGTB is chosen as an example of the application Of BEM, and the relationship between the behaviors and structure parameters of the bearing are found and discussed through this calculation. The obtained results lay a solid foundation for a further work of the design of the SGTB.

Numerical Analysis of Finite Deformation of Overbroken Rock Mass in Gob Area Based on Euler Model of Control Volume

The overbroken rock mass of gob areas is made up of broken and accumulated rock blocks compressed to some extent by the overlying strata. The beating pressure of the gob can directly affect the safety of mining fields, formarion of road retained along the next goaf and seepage of water and methane through the gob. In this paper, the software RFPA＇2000 is used to construct numerical models. Especially the Euler method of control volume is proposed to solve the simulation difficulty arising from plastically finite deformations. The results show that three characteristic regions occurred in the gob area： （1） a naturally accumulated region, 0-10 m away from unbroken surrounding rock walls, where the beating pressure is nearly zero; （2） an overcompacted region, 10-20 m away from unbroken walls, where the beating pressure results in the maximum value of the gob area; （3） a stable compaction region, more than 20 m away from unbroken walls and occupying absolutely most of the gob area, where the beating pressures show basically no differences. Such a characteristic can exolain the easy-seeoaged “O”-ring phenomena around mining fields very well.

The Relationship between Natural Resources and Population Development in Liaocheng City

According to the relevant data about the land resources and population in Liaocheng City from 1999 to 2008, by using the research method of bearing capacity of natural resources, the thesis analyzes the relationship between natural resources and dynamic change of population in Liaocheng City. The results show that the farmland tends to diminish on the whole, and forests, garden land, urban-rural settlements and land for enterprises and mining increase slowly. Based on the analysis of the dynamic relationship between land resources and population, we conclude that the land resources still can bear the current population in Liaocheng City, but the population development inflict critical pressure on the forest resources and water resources.

A Pipeline Fracture Model of Hydrogen-induced Cracking

The relationship between hydrogen concentration and crack tip stress, strain field, hydrogen diffusion and internal pressure respectively in the crack tip process zone was investigated, and the length of the crack tip process zone of hydrogen-induced cracking （HIC） was determined. Based on the mechanism of fracture of micro-crack nucleation, a dislocation model was presented for the fracture criteria of HIC. The influence factors of pipeline tube fracture ductile KISCC in the presence of hydrogen was analyzed, and the critical pressure bearing capability of a pipeline with hydrogeninduced cracking and the critical J-integrity （JISCC） were calculated, which is very important for pipeline safety.

CHARACTERISTCS OF FLUID FILM IN OPTIMIZED SPIRAL GROOVE MECHANICAL SEAL

In order to investigate the sealing performance variation resulted from the thermal deformation of the end faces, the equations to calculate the fluid film pressure distribution, the bearing force and the leakage rate are derived, for the fluid film both in parallel gap and in wedgy gap. The geometrical parameters of the sealing members are optimized by means of heat transfer analysis and complex method. The analysis results indicate that the shallow spiral grooves can generate hydrodynamic pressure while the rotating ring rotates and the bearing force of the fluid film in spiral groove end faces is much larger than that in the flat end faces. The deformation increases the bearing force of the fluid film in flat end faces, but it decreases the hydrodynamic pressure of the fluid film in spiral groove end faces. The gap dimensions which determine the characteristics of the fluid film is obtained by coupling analysis of the frictional heat and the thermal deformation in consideration of the equilibrium condition of the bearing force and the closing force. For different gap dimensions, the relation- ship between the closing force and the leakage rate is also investigated, based on which the leakage rate can be controlled by adjusting the closing force.

Design and Key Technology of Oil-Free Centrifugal Air Compressor for Hydrogen Fuel Cell

For a 120 kW hydrogen fuel cell system,a centrifugal air compressor with fixed power of 22 kW fuel cell is designed.Firstly,the theoretical calculation is carried out for the aerodynamic characteristics of a ultra-high-speed permanent magnet synchronous motor,an air compressor,and an aerodynamic foil bearing.Then,a prototype is trial-produced and a related test bench is built for test verification.Finally,both the simulation and test results indicate that the designed centrifugal air compressor meets the overall requirements of the hydrogen fuel cell system,and the relevant conclusions provide both theoretical and experimental references for the subsequent series development and design of the centrifugal air compressor.

GIS for Operative Support

GIS （geographic information systems） is often used for planning purposes in forestry. This is mainly used to give directives for the operators to cut the trees. And nowadays, it is also used for marking of areas with high environmental values where considerations should be made. The minor used techniques is to incorporate soil information maps as an overlay to give information to forest machine operators where less good trafficability is to be expected, especially after a heavy rain. By marking areas with bad bearing capacity, the operators may save both time and money, and do not bog down with the machine. When the soils bearing capacity is less than 0.7 MPa and the ground pressure of the machine is more than 80 kPa, either smaller machines must be used or bogey tracks should be used to decrease the risk for getting stuck or causing severe rutting. By choosing good types of bogey tracks both rutting and fuel consumption will be decreased for the health of forest land and the contractor.

Adjustable superlubricity system using polyalkylene glycol with various acid aqueous solutions

Polyalkylene glycol(PAG)aqueous solutions have recently been demonstrated to exhibit an ultralow friction coefficient(COF,μ<0.01).However,the prolonged running-in period and low bearing capacity have limited its widespread application.In this study,we determined that the running-in period can be decreased by more than 75%when the pH value of the lubricant is controlled at 3 by introducing various acid solutions.Additionally,less time was required to realize stable superlubricity with inorganic acid at lower pH values.This was mainly attributed to the acceleration effect of hydrogen ions around the contact region.In case of PAG aqueous solution with organic acid,the wear loss between sliding solid surfaces was reduced,and thus the bearing pressure during the superlubricity period was significantly improved from approximately 30 to 160 MPa.Furthermore,the organic acid molecules were considered to form strong hydrogen bonds with PAG macromolecules and solid surfaces.This in turn strengthened the structure of the adsorption layers.The unique effect of different acids in aqueous polymer lubrication can potentially significantly aid in advancing the study of polymer tribology and broadening industrial applications.