The milling-head machine tool is a sophisticated and high-quality machine tool of which the spindle system is made up of special multi-element structure. Two special mechanical configurations make the cutting performa...The milling-head machine tool is a sophisticated and high-quality machine tool of which the spindle system is made up of special multi-element structure. Two special mechanical configurations make the cutting performance of the machine tool decline. One is the milling head spindle supported on two sets of complex bearings. The mechanical dynamic rigidity of milling head structure is researched on designed digital prototype with finite element analysis（FEA） and modal synthesis analysis （ MSA ） for identifying the weak structures. The other is the ram structure hanging on milling head. The structure is researched to get dynamic performance on cutting at different ram extending positions. The analysis results on spindle and ram are used to improve the mechanical configurations and structure in design. The machine tool is built up with modified structure and gets better dynamic rigidity than it was before.展开更多
In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction re...In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction respectively. Both up-cut and down-cut can be carried out simultaneously by t hese milling cutters. The each depth of cut, the ratio of up/down cutting depth , by these cutters can be also selected. The cutting force characteristics were experimentally discussed by changing the ratio. The cutting force and its locus can be also changed by the selection of the ratio of up/down cutting depth. For practical usage of the head the analytical prediction method of the cutting forc e characteristics under selected cutting condition was proposed based on the ene rgy approach method proposed, in which both of cutting force characteristics of a single milling cutter and the combined milling cutter under a selected up/dow n cutting depth ratio were analytically estimated based on the two dimensional c utting data. It was experimentally shown that in NC milling machine the cutting force locus was controlled in pre-determined direction under various tool paths .展开更多
The effects of moisture content （8%, 10%and 12%）, variety （Tarom and Fajr） and parboiling on milling quality of rice as a function of milling recovery （MR）, head rice yield （HRY）, degree of milling （DOM） and...The effects of moisture content （8%, 10%and 12%）, variety （Tarom and Fajr） and parboiling on milling quality of rice as a function of milling recovery （MR）, head rice yield （HRY）, degree of milling （DOM） and whiteness were investigated. The parboiled grains was prepared with three soaking temperatures of 25 oC, 50 oC and 75 oC and three steaming times of 10, 15 and 20 min. As a result of parboiling, the increasing rates of MR and HRY values were 7.8%and 14.3%for Tarom and 9.8%and 10.0%for Fajr, respectively, and the decreasing rates for DOM and whiteness were 6.6%and 10.8%for Tarom and 6.8% and 10.5% for Fajr, respectively. Moreover, decreasing moisture content to 8%maximized MR （75.8% for Tarom and 74.3% for Fajr） and HRY （65.8% for Tarom and 57.0% for Fajr） while increasing that to 12%revealed maximum values of DOM （6.1%for Tarom and 6.2%for Fajr） and whiteness （24.8%for Tarom and 28.2%for Fajr）.展开更多
Laying head is a high-precision engineering device in hot-rolled high speed wire rod production line. Previously research works are focused on the laying pipe wear-resisting. Laying pipe curve design method based on w...Laying head is a high-precision engineering device in hot-rolled high speed wire rod production line. Previously research works are focused on the laying pipe wear-resisting. Laying pipe curve design method based on wire rod kinematics and dynamics analyses are not reported before. In order to design and manufacture the laying pipe, the motion and force process of the wire rod in the laying pipe should be studied. In this paper, a novel approach is proposed to investigate the force modeling for hot-rolled wire rod in laying pipe. An idea of limited element method is used to analysis and calculates the forces between laying pipe inner surface and wire rod. The design requirements of laying pipe curve for manufacturing are discussed. The kinematics and dynamics modeling for numerical calculation are built. A laying pipe curve equation is proposed by discussing design boundary conditions. Numerical results with di erent laying pipe curves design parameters are plotted and compared. The proposed approach performs good result which can be applied for laying pipe curve design and analysis for engineering application.展开更多
Theoretical investigation has shown a simple reaction water turbine would perform better when it spins faster. And for the simple reaction turbine water turbine to spin faster under constant water head, its diameter s...Theoretical investigation has shown a simple reaction water turbine would perform better when it spins faster. And for the simple reaction turbine water turbine to spin faster under constant water head, its diameter should be smaller. This paper reports on a performance analysis based on the experimental data collected from different performance tests carried on two simple reaction water turbine prototypes. Two new designs of simple reaction water turbines and their manufacturing methods are reported. The two turbines under investigation have different rotor diameters Φ 0.243 m and Φ 0.122 m. In case of the simple reaction water turbine the water enters into the turbine axially and exits tangentially through nozzles located on the outer periphery of the turbine. Further this paper will discuss the performance characteristics of stationary turbine i.e. zero power produced and performance characteristics of turbine producing power. It was found that rotor diameter affects the maximum rotational speed of the simple reaction turbine for constant supply head. It was also found that faster the turbine spins its performance improves. The two turbines were tested between supply head range of 1 m to 4 m.展开更多
基金supported by Funding Project for Academic Human Resources Development in Institutions of Higher Learning under the Jurisdiction of Beijing Municipality,China.
文摘The milling-head machine tool is a sophisticated and high-quality machine tool of which the spindle system is made up of special multi-element structure. Two special mechanical configurations make the cutting performance of the machine tool decline. One is the milling head spindle supported on two sets of complex bearings. The mechanical dynamic rigidity of milling head structure is researched on designed digital prototype with finite element analysis（FEA） and modal synthesis analysis （ MSA ） for identifying the weak structures. The other is the ram structure hanging on milling head. The structure is researched to get dynamic performance on cutting at different ram extending positions. The analysis results on spindle and ram are used to improve the mechanical configurations and structure in design. The machine tool is built up with modified structure and gets better dynamic rigidity than it was before.
文摘In order to control cutting force and its direction i n milling operation, a new milling head was developed. The head has two milling cutters, which are connected by a pair of gears and rotate in opposite direction respectively. Both up-cut and down-cut can be carried out simultaneously by t hese milling cutters. The each depth of cut, the ratio of up/down cutting depth , by these cutters can be also selected. The cutting force characteristics were experimentally discussed by changing the ratio. The cutting force and its locus can be also changed by the selection of the ratio of up/down cutting depth. For practical usage of the head the analytical prediction method of the cutting forc e characteristics under selected cutting condition was proposed based on the ene rgy approach method proposed, in which both of cutting force characteristics of a single milling cutter and the combined milling cutter under a selected up/dow n cutting depth ratio were analytically estimated based on the two dimensional c utting data. It was experimentally shown that in NC milling machine the cutting force locus was controlled in pre-determined direction under various tool paths .
基金Ferdowsi Universityof Mashhad,Iran for providing the laboratory facilitiesand financial support(Grant No.15226)
文摘The effects of moisture content （8%, 10%and 12%）, variety （Tarom and Fajr） and parboiling on milling quality of rice as a function of milling recovery （MR）, head rice yield （HRY）, degree of milling （DOM） and whiteness were investigated. The parboiled grains was prepared with three soaking temperatures of 25 oC, 50 oC and 75 oC and three steaming times of 10, 15 and 20 min. As a result of parboiling, the increasing rates of MR and HRY values were 7.8%and 14.3%for Tarom and 9.8%and 10.0%for Fajr, respectively, and the decreasing rates for DOM and whiteness were 6.6%and 10.8%for Tarom and 6.8% and 10.5% for Fajr, respectively. Moreover, decreasing moisture content to 8%maximized MR （75.8% for Tarom and 74.3% for Fajr） and HRY （65.8% for Tarom and 57.0% for Fajr） while increasing that to 12%revealed maximum values of DOM （6.1%for Tarom and 6.2%for Fajr） and whiteness （24.8%for Tarom and 28.2%for Fajr）.
基金China Postdoctoral Science Foundation Project(Grant No.2017M611184)
文摘Laying head is a high-precision engineering device in hot-rolled high speed wire rod production line. Previously research works are focused on the laying pipe wear-resisting. Laying pipe curve design method based on wire rod kinematics and dynamics analyses are not reported before. In order to design and manufacture the laying pipe, the motion and force process of the wire rod in the laying pipe should be studied. In this paper, a novel approach is proposed to investigate the force modeling for hot-rolled wire rod in laying pipe. An idea of limited element method is used to analysis and calculates the forces between laying pipe inner surface and wire rod. The design requirements of laying pipe curve for manufacturing are discussed. The kinematics and dynamics modeling for numerical calculation are built. A laying pipe curve equation is proposed by discussing design boundary conditions. Numerical results with di erent laying pipe curves design parameters are plotted and compared. The proposed approach performs good result which can be applied for laying pipe curve design and analysis for engineering application.
文摘Theoretical investigation has shown a simple reaction water turbine would perform better when it spins faster. And for the simple reaction turbine water turbine to spin faster under constant water head, its diameter should be smaller. This paper reports on a performance analysis based on the experimental data collected from different performance tests carried on two simple reaction water turbine prototypes. Two new designs of simple reaction water turbines and their manufacturing methods are reported. The two turbines under investigation have different rotor diameters Φ 0.243 m and Φ 0.122 m. In case of the simple reaction water turbine the water enters into the turbine axially and exits tangentially through nozzles located on the outer periphery of the turbine. Further this paper will discuss the performance characteristics of stationary turbine i.e. zero power produced and performance characteristics of turbine producing power. It was found that rotor diameter affects the maximum rotational speed of the simple reaction turbine for constant supply head. It was also found that faster the turbine spins its performance improves. The two turbines were tested between supply head range of 1 m to 4 m.
