An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring （M-EMS） was performed, in which the influences of stirring parameters with M-EM...An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring （M-EMS） was performed, in which the influences of stirring parameters with M-EMS on the solidification macrostructure of high carbon steel were investigated. The results show that the billet quality is not well controlled under the condition of working current and frequency with EMS, in which the subsurface crack of grade 1.0-2.0 ups to 38.09%, the central pipe of grade 1.0-1.5 reaches to 14.28%, and the central porosity of grade 1.5 is 14.29%. The parameters of current 260 A and frequency 8 Hz as the final optimum scheme has a remarkable effect for improving the macroscopic quality of billet, in which the subsurface crack, central pipe and skin blowhole are all disappeared, and the central porosity and carbon segregation are also well improved.展开更多
Assumption about the inner surface of mold is made according to the forming mechanisms of frictional force. The frictional force between billet and mold can be analysed by calculating the thermal shrinkage and the she...Assumption about the inner surface of mold is made according to the forming mechanisms of frictional force. The frictional force between billet and mold can be analysed by calculating the thermal shrinkage and the shearing strength of the meniscus.The model is used to calculate the maximum drawing speed at different conditions. The results are very satisfactory.展开更多
基金supported by the Program for New Century Excellent Talents in University from the Ministry of Education of China (No.NCET-04-0285)
文摘An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring （M-EMS） was performed, in which the influences of stirring parameters with M-EMS on the solidification macrostructure of high carbon steel were investigated. The results show that the billet quality is not well controlled under the condition of working current and frequency with EMS, in which the subsurface crack of grade 1.0-2.0 ups to 38.09%, the central pipe of grade 1.0-1.5 reaches to 14.28%, and the central porosity of grade 1.5 is 14.29%. The parameters of current 260 A and frequency 8 Hz as the final optimum scheme has a remarkable effect for improving the macroscopic quality of billet, in which the subsurface crack, central pipe and skin blowhole are all disappeared, and the central porosity and carbon segregation are also well improved.
文摘Assumption about the inner surface of mold is made according to the forming mechanisms of frictional force. The frictional force between billet and mold can be analysed by calculating the thermal shrinkage and the shearing strength of the meniscus.The model is used to calculate the maximum drawing speed at different conditions. The results are very satisfactory.
