Bionic lightweight design of limb leg units for hydraulic quadruped robots by additive manufacturing and topology optimization

Galloping cheetahs,climbing mountain goats,and load hauling horses all show desirable locomotion capability,which motivates the development of quadruped robots.Among various quadruped robots,hydraulically driven quadruped robots show great potential in unstructured environments due to their discrete landing positions and large payloads.As the most critical movement unit of a quadruped robot,the limb leg unit(LLU)directly affects movement speed and reliability,and requires a compact and lightweight design.Inspired by the dexterous skeleton–muscle systems of cheetahs and humans,this paper proposes a highly integrated bionic actuator system for a better dynamic performance of an LLU.We propose that a cylinder barrel with multiple element interfaces and internal smooth channels is realized using metal additive manufacturing,and hybrid lattice structures are introduced into the lightweight design of the piston rod.In addition,additive manufacturing and topology optimization are incorporated to reduce the redundant material of the structural parts of the LLU.The mechanical properties of the actuator system are verified by numerical simulation and experiments,and the power density of the actuators is far greater than that of cheetah muscle.The mass of the optimized LLU is reduced by 24.5%,and the optimized LLU shows better response time performance when given a step signal,and presents a good trajectory tracking ability with the increase in motion frequency.

Proximal Femur Bionic Nail (PFBN): A Panacea for Unstable Intertrochanteric Femur Fracture

With the aging population,intertrochanteric femur fracture in the elderly has become one of the most serious public health issues and a hot topic of research in trauma orthopedics.Due to the limitations of internal fixation techniques and the insufficient mechanical design of nails,the occurrence of complications delays patient recovery after surgical treatment.Design of a proximal femur bionic nail(PFBN)based on Zhang’s N triangle theory provides triangular supporting fixation,which dramatically decreases the occurrence of complications and has been widely used for clinical treatment of unstable intertrochanteric femur fracture worldwide.In this work,we developed an equivalent biomechanical model to analyze improvement in bone remodeling of unstable intertrochanteric femur fracture through PFBN use.The results show that compared with proximal femoral nail antirotation(PFNA)and InterTan,PFBN can dramatically decrease the maximum strain in the proximal femur.Based on Frost’s mechanostat theory,the local mechanical environment in the proximal femur can be regulated into the medium overload region by using a PFBN,which may render the proximal femur in a state of physiological overload,favoring post-operative recovery of intertrochanteric femur fracture in the elderly.This work shows that PFBN may constitute a panacea for unstable intertrochanteric femur fracture and provides insights into improving methods of internal fixation.

Bionic microchannels for step lifting transpiration

Those various cross-sectional vessels in trees transfer water to as high as 100 meters,but the traditional fabrication methods limit the manufacturing of those vessels,resulting in the non-availability of those bionic microchannels.Herein,we fabricate those bionic microchannels with various cross-sections by employing projection micro-stereolithography(PμSL)based 3D printing technique.The circumradius of bionic microchannels(pentagonal,square,triangle,and five-pointed star)can be as small as 100μm with precisely fabricated sharp corners.What's more,those bionic microchannels demonstrate marvelous microfluidic performance with strong precursor effects enabled by their sharp corners.Most significantly,those special properties of our bionic microchannels enable them outstanding step lifting performance to transport water to tens of millimeters,though the water can only be transported to at most 20 mm for a single bionic microchannel.The mimicked transpiration based on the step lifting of water from bionic microchannels is also achieved.Those precisely fabricated,low-cost,various cross-sectional bionic microchannels promise applications as microfluidic chips,long-distance unpowered water transportation,step lifting,mimicked transpiration,and so on.

Research on the Application of Intelligent Bionic Robot Horse in Juvenile Equestrian Teaching Case Study: Beijing Chaoyang Park Youth Equestrian Center

Research purposes:in this study,the intelligent bionic robotic horse is introduced into the equestrian teaching for teenagers,compared with the traditional teaching mode of using real horses.This research aims to explore the effectiveness of using intelligent bionic robotic horse in equestrian teaching for teenagers,as well as to promote the further development of equestrian teaching for teenagers in China,and to promote the introduction of new technology into the equestrian teaching area in the age of internet.Research methods:the methods used were literature method;mathematical statistics;interviewing the equestrian coaches who participated in the experiment;experimental method.The intelligent bionic robotic horse used in this research is the GETTAEN intelligent bionic robotic horse produced by Joy Game Technology Co.,Ltd.The bionic robotic horse is equipped with Internet technology,and the course is supervised and produced by senior coaches of China Equestrian Team.It also includes multiple operation modes.In this study,40 amateur students in Beijing Chaoyang Park Youth Equestrian Center were selected as the experimental subjects.Students will spend 40 h on studying how to ride a horse.Twenty(20)students in the experimental group,they are accommodated with 20 h of bionic robotic horse courses and 20 h of real horse course;20 students in the control group were taught in the traditional teaching mode with 40 h of real horse courses.Results:(1)in horseback physical fitness test,the average value of the control group was 101.9 s;325.6 s in the experimental group.Independent sample T test p<0.05 has significant difference,the horseback physical performance in experimental group is better than the control group.(2)in horseback physical balance test,the average value of the control group was 3.75,and the average value of the experimental group was 7.1.Independent sample T test p<0.05 has significant difference,the horseback physical balance test results in experimental group have significant difference,and the experimental group is better than the control group.(3)The interview method was used to interview the equestrian coaches who participated in the experiment,coaches think that the bionic robotic horse can speed up the learning progress and has a strong technical consolidation,especially for teaching amateurs;but for the time being,it cannot meet the training and improvement target of the actual horse control ability and the ability to grasp the route,and such experience is not real and good enough for senior students.Conclusion:using real horse and intelligent bionic robotic horse combined,one can improve the teaching effectiveness and promote students’adaptation to horseback and technical mastery.But for the time being,it is only suitable for students with weak foundation or zero foundation.The capability of intelligent bionic robotic horse needs to be strengthened,and technological innovation is needed to adapt to all kinds of students.

Bionic Design and Simulation Analysis of Energy⁃Efficient and Vibration⁃Damping Walking Mechanism

African ostrich can run for 30 min at a speed of 60 km/h in the desert,and its hindlimb has excellent energy saving and vibration damping performance.In order to realize the energy⁃efficient and vibration⁃damping design of the leg mechanism of the legged robot,the principle of engineering bionics was applied.According to the passive rebound characteristic of the intertarsal joint of the ostrich foot and the characteristic of variable output stiffness of the ostrich hindlimb,combined with the proportion and size of the structure of the ostrich hindlimb,the bionic rigid⁃flexible composite legged robot single⁃leg structure was designed.The locomotion of the bionic mechanical leg was simulated by means of ADAMS.Through the motion simulation analysis,the influence of the change of the inner spring stiffness coefficient within a certain range on the vertical acceleration of the body centroid and the motor power consumption was studied,and the optimal stiffness coefficient of the inner spring was obtained to be 200 N/mm,and it was further verified that the inner and outer spring mechanism could effectively reduce the energy consumption of the mechanical leg.Simulation results show that the inner and outer spring mechanism could effectively reduce the motor energy consumption by about 72.49%.

Significance and Progress of Bionics

The four topics are described including the driving force and source of the scientific and technological creation, the definition and history of the bionics, the important significance of bionics in the development of the human beings, and the leading edge and progress of bionics. The appetency of human for the creation is the essential motivity of the innovation in science and technology. Nature and society are the objects for us to cognize and serve, meanwhile, the best teachers for us to learn from them. It is only 5 million years for human's development, but evolution of life has over 3.5 billion years history. Although, copying the creation from the human being is important, however, it has much more potential and opportunity in imitating the nature, and more possibility to promote the ability of original innovation. The significance and progress of bionics are summarized, in this paper, and the leading edges of bionics, in the near future, are forecasted.

Dynamic Bending of Bionic Flexible Body Driven by Pneumatic Artificial Muscles(PAMs) for Spinning Gait of Quadruped Robot

The body of quadruped robot is generally developed with the rigid structure. The mobility of quadruped robot depcnds on the mechanical properties of the body mechanism, It is difficult for quadruped robot with rigid structure to achieve better mobility walking or running in the unstructured environment. A kind of bionic flexible body mechanism for quadruped robot is proposed, which is composed of one bionic spine and four pneumatic artificial muscles（PAMs）. This kind of body imitates the four-legged creatures＇ kinematical structure and physical properties, which has the characteristic of changeable stiff＇hess, lightweight, flexible and better bionics. The kinematics of body bending is derived, and the coordinated movement between the flexible body and legs is analyzed. The relationship between the body bending angle and the PAM length is obtained. The dynamics of the body bending is derived by the floating coordinate method and Lagrangian method, and the driving tbrce of PAM is determined. The experiment of body bending is conductcd, and the dynamic bending characteristic of bionic flexible body is evaluated. Experimental results show that the bending angle of the bionic flexible body can reach 18. An innovation body mechanism for quadruped robot is proposed, which has the characteristic of flexibility and achieve bending by changing gas pressure of PAMs. The coordinated movement of the body and legs can achieve spinning gait in order to improve the mobility of quadruped robot.

Design Principles of the Non-smooth Surface of Bionic Plow Moldboard

The diverse non-smooth body surfaces to reduce soil adhesion are the evolutional results for the soil animals to fit the adhesive and wet environment and can be used as a biological basis for the design of bionic plow moldboard. The model surfaces for bionic simulation should be taken from soil animal digging organs, on which the soil motion is similar to what is on the surface of moldboard. By analyzing the distribution of non-smooth units on the body surface of the ground beetle jaw and the soil moving stresses, the design principles of the bionic moldboard for the local and the whole moldboard were presented respectively. As well, the effect of soil moving speed on reducing adhesion, the dimensions relationship between soil particles and non-smooth convexes, the relationship between the enveloping surface of non-smooth convexes and the initial smooth surface of the plow body, and the convex types of the sphere coronal and the pangolin scales,etc.were discussed.

Lightweight Design and Verification of Gantry Machining Center Crossbeam Based on Structural Bionics

The lightweight and high efficiency of natural structures are the inexhaustible sources for engineering improvements. The goal of the study is to find innovative solutions for mechanical lightweight design through the application of structural bionic approaches. Giant waterlily leaf ribs and cactus stem are investigated for their optimal framework and superior performance. Their structural characteristics are extracted and used in the bio-inspired design of Lin MC6000 gantry machining center crossbeam. By mimicking analogous network structure, the bionic model is established, which has better load-carrying capacity than conventional distribution. Finite Element Method （FEM） is used for numerical simulation. Results show better specific stiffness of the bionic model, which is increased by 17.36%. Finally the scaled models are fabricated by precision casting for static and dynamic tests. The physical experiments are compared to numerical simulation. The results show that the maximum static deformation of the bionic model is reduced by about 16.22%, with 3.31% weight reduction. In addition, the first four natural frequencies are improved obviously. The structural bionic design is a valuable reference for updating conventional mechanical structures with better performance and less material consumption.

Elastic Buckling of Bionic Cylindrical Shells Based on Bamboo

High load-bearing efficiency is one of the advantages of biological structures after the evolution of billions of years. Biomimicking from nature may offer the potential for lightweight design. In the viewpoint ofrnechanics properties, the culm of bamboo comprises of two types of cells and the number of the vascular bundles takes a gradient of distribution. A three-point bending test was carried out to measure the elastic modulus. Results show that the elastic modulus of bamboo decreases gradually from the periphery towards the centre. Based on the structural characteristics of bamboo, a bionic cylindrical structure was designed to mimic the gradient distribution of vascular bundles and parenchyma cells. The buckling resistance of the bionic structure was compared with that of a traditional shell of equal mass under axial pressure by finite element simulations. Results show that the load-bearing capacity of bionic shell is increased by 124.8%. The buckling mode of bionic structure is global buckling while that of the conventional shell is local buckling.

Superhydrophobicity of Bionic Alumina Surfaces Fabricated by Hard Anodizing

Bionic alumina samples were fabricated on convex dome type aluminum alloy substrate using hard anodizing technique. The convex domes on the bionic sample were fabricated by compression molding under a compressive stress of 92.5 MPa. The water contact angles of the as-anodized bionic samples were measured using a contact angle meter （JC2000A） with the 3μL water drop at room temperature. The measurement of the wetting property showed that the water contact angle of the unmodi- fied as-anodized bionic alumina samples increases from 90° to 137° with the anodizing time. The increase in water contract angle with anodizing time arises from the gradual formation of hierarchical structure or composite structure. The structure is composed of the micro-scaled alumina columns and pores. The height of columns and the depth of pores depend on the ano- dizing time. The water contact angle increases significantly from 96° to 152° when the samples were modified with self-assembled monolayer of octadecanethiol （ODT）, showing a change in the wettability from hydrophobicity to su- per-hydrophobicity. This improvement in the wetting property chemical modification. is attributed to the decrease in the surface energy caused by the

Bionic Mechanism and Kinematics Analysis of Hopping Robot Inspired by Locust Jumping

A flexible-rigid hopping mechanism which is inspired by the locust jumping was proposed, and its kinematic characteris- tics were analyzed. A series of experiments were conducted to observe locust morphology and jumping process. According to classic mechanics, the jumping process analysis was conducted to build the relationship of the locust jumping parameters. The take-offphase was divided into four stages in detail. Based on the biological observation and kinematics analysis, a mechanical model was proposed to simulate locust jumping. The forces of the flexible-rigid hopping mechanism at each stage were ana- lyzed. The kinematic analysis using pseudo-rigid-body model was described by D-H method. It is confirmed that the proposed bionic mechanism has the similar performance as the locust hind leg in hopping. Moreover, the jumping angle which decides the jumping process was discussed, and its relation with other parameters was established. A calculation case analysis corroborated the method. The results of this paper show that the proposed bionic mechanism which is inspired by the locust hind limb has an excellent kinematics performance, which can provide a foundation for design and motion planning of the hopping robot.

Restudies on Body Surface of Dung Beetle and Application of Its Bionics Flexible Technique

A scanning electron microscope was used to observe the structures of the setae on the surface of a dung beetle Copris ochus, Motschulsky. There are lots of setae on the body surface, especially on the ventral part surface and lateral to the legs which are different in size, arrangement and shape. These setae have different lengths and many thorns on the whole seta. The top ends of these setae stand up without furcations which direct uprightly towards the surface of the touched soil. By the method of removing these setae, getting the insect weight before and after digging into the dung we affirm farther that the setae on the beetle body surface form the anti-stick and non-adherent gentle interface. The soil machines and components made by imitating the gentle body surface of beetles have favorable non-adherent results.

The Mechanism of Drag Reduction around Bodies of Revolution Using Bionic Non-Smooth Surfaces

Bionic non-smooth surfaces （BNSS） can reduce drag. Much attention has been paid to the mechanism of shear stress reduction by riblets. The mechanism of pressure force reduction by bionic non-smooth surfaces on bodies of revolution has not been well investigated. In this work CFD simulation has revealed the mechanism of drag reduction by BNSS, which may work in three ways. First, BNSS on bodies of revolution may lower the surface velocity of the medium, which prevents the sudden speed up of air on the cross section. So the bottom pressure of the model would not be disturbed sharply, resulting in less energy loss and drag reduction. Second, the magnitude of vorticity induced by the bionic model becomes smaller because, due to the sculpturing, the growth of tiny air bubbles is avoided. Thus the large moment of inertia induced by large air bubble is reduced. The reduction of the vorticity could reduce the dissipation of the eddy. So the pressure force could also be reduced. Third, the thickness of the momentum layer on the model becomes less which, according to the relationship between the drag coefficient and the momentum thickness, reduces drag.

Sliding resistance of plates with bionic bumpy surface against soil

The non-smooth surface morphology of dung beetle, Copris ochus, was analyzed. The bulldozing plates with bionic geometric non-smooth or the chemical uneven surface were designed for the soil sliding test based on the simulation of the bumpy surface of the dung beetle. Special black metals— with different contents of alloys of manganese, silicon, chromium, copper and rare earth— were developed for making geometric non-smooth and chemical uneven surfaces by means of surface welding at the surfaces of a middle carbon steel plate. Four metals, with different surface properties including hardness and water contact angle were used to make the bulldozing plates for measuring the soil sliding resistance. Test results of soil sliding resistance indicate that all the geometric non-smooth plates and the chemical uneven plates reducing soil friction. Considering the materials and surface morphology, the bionic plate can reduce the soil sliding resistance from 18.1 % up to 42.2%, compared to the traditional smooth bulldozing plate made from middle carbon steel. The test results also show that the smaller the normal load, the greater effect on resistance reduction by the bionic non-smooth surface plates.

The Lightweight Design of Low RCS Pylon Based on Structural Bionics

A concept of Specific Structure Efficiency (SSE) was proposed that can be used in the lightweight effect evaluation ofstructures.The main procedures of bionic structure design were introduced systematically.The parameter relationship betweenhollow stem of plant and the minimum weight was deduced in detail.In order to improve SSE of pylons, the structural characteristicsof hollow stem were investigated and extracted.Bionic pylon was designed based on analogous biological structuralcharacteristics.Using finite element method based simulation, the displacements and stresses in the bionic pylon were comparedwith those of the conventional pylon.Results show that the SSE of bionic pylon is improved obviously.Static, dynamic andelectromagnetism tests were carried out on conventional and bionic pylons.The weight, stress, displacement and Radar CrossSection (RCS) of both pylons were measured.Experimental results illustrate that the SSE of bionic pylon is markedly improvedthat specific strength efficiency and specific stiffness efficiency of bionic pylon are increased by 52.9% and 43.6% respectively.The RCS of bionic pylon is reduced significantly.

Tangent Resistance of Soil on Moldboard and the Mechanism of Resistance Reduction of Bionic Moldboard

The tangent resistance on the interface of the soil-moldboard is an important component of the resistance to moving soil . We developed simplified mechanical models to analyze this resistance. We found that it is composed of two components, the frictional and adhesive resistances. These two components originate from the soil pore, which induced a capillary suction effect, and the soil-moldboard contact area produced tangent adhesive resistance. These two components varied differently with soil moisture. Thus we predicted that resistance reduction against soil exerted on the non-smooth bionic moldboard is mainly due to the elimination of capillary suction and the reduction of physical-chemical adsorption of soil.

Fuzzy Torque Control of the Bionic Flexible Manipulator Actuated by Pneumatic Muscle Actuators

A bionic flexible manipulator driven by pneumatic muscle actuator(PMA)can better reflect the flexibility of the mechanism.Current research on PMA mainly focuses on the modeling and control strategy of the pneumatic manipulator system.Compared with traditional electro-hydraulic actuators,the structure of PMA is simple but possesses strong nonlinearity and flexibility,which leads to the difficulty in improving the control accuracy.In this paper,the configuration design of a bionic flexible manipulator is performed by human physiological map,the kinematic model of the mechanism is established,and the dynamics is analyzed by Lagrange method.A fuzzy torque control algorithm is designed based on the computed torque method,where the fuzzy control theory is applied.The hardware experimental system is established.Through the co-simulation contrast test on MATLAB and ADAMS,it is found that the fuzzy torque control algorithm has better tracking performance and higher tracking accuracy than the computed torque method,and is applied to the entity control test.The experimental results show that the fuzzy torque algorithm can better control the trajectory tracking movement of the bionic flexible manipulator.This research proposes a fuzzy torque control algorithm which can compensate the error more effectively,and possesses the preferred trajectory tracking performance.

Bionics and Structural Biology:A Novel Approach for Bio-energy Production

Cellular metabolism is a very complex process. The biochemical pathways are fundamental structures of biology. These pathways possess a number of regeneration steps which facilitate energy shuttling on a massive scale. This facilitates the biochemical pathways to sustain the energy currency of the cells. This concept has been mimicked using electronic circuit components and it has been used to increase the efficiency of bio-energy generation. Six of the carbohydrate biochemical pathways have been chosen in which glycolysis is the principle pathway. All the six pathways are interrelated and coordinated in a complex manner. Mimic circuits have been designed for all the six biochemical pathways. The components of the metabolic pathways such as enzymes, cofactors etc., are substituted by appropriate electronic circuit components. Enzymes are related to the gain of transistors by the bond dissociation energies of enzyme-substrate molecules under consideration. Cofactors and coenzymes are represented by switches and capacitors respectively. Resistors are used for proper orientation of the circuits. The energy obtained from the current methods employed for the decomposition of organic matter is used to trigger the mimic circuits. A similar energy shuttle is observed in the mimic circuits and the percentage rise for each cycle of circuit functioning is found to be 78.90. The theoretical calculations have been made using a sample of domestic waste weighing 1.182 kg. The calculations arrived at finally speak of the efficiency of the novel methodology employed.

Bionic Mosaic Method of Panoramic Image Based on Compound Eye of Fly

To satisfy the requirements of real-time and high quality mosaics, a bionic compound eye visual system was designed by simulating the visual mechanism of a fly compound eye. Several CCD cameras were used in this system to imitate the small eyes of a compound eye. Based on the optical analysis of this system, a direct panoramic image mosaic algorithm was proposed. Several sub-images were collected by the bionic compound eye visual system, and then the system obtained the overlapping proportions of these sub-images and cut the overlap sections of the neighboring images. Thus, a panoramic image with a large field of view was directly mosaicked, which expanded the field and guaranteed the high resolution. The experimental results show that the time consumed by the direct mosaic algorithm is only 2.2% of that by the traditional image mosaic algorithm while guaranteeing mosaic quality. Furthermore, the proposed method effectively solved the problem of misalignment of the mosaic image and eliminated mosaic cracks as a result of the illumination factor and other factors. This method has better real-time properties compared to other methods.