Effect of distribution of iron concentrates between pelletized and matrix feed on the preparation of blast furnace burdens from two different kinds of fine iron concentrates (magnetite and hematite) by composite agglo...Effect of distribution of iron concentrates between pelletized and matrix feed on the preparation of blast furnace burdens from two different kinds of fine iron concentrates (magnetite and hematite) by composite agglomeration process (CAP) was explored. It was found that when the mass ratio of iron concentrate A (magnetite) to iron concentrate B (hematite) in the mixed feed was constant, the proportion of iron concentrate A in the pelletized and matrix feed significantly affected the quality of CAP products. Particularly, as the proportion of iron concentrate A in the pelletized feed increased from 0 to 100%, the yield decreased from 82.11% to 79.19% and the tumbler index decreased from 71.33% to 68.27%. The mineralization characterization results indicated that when 100% iron concentrate A was used as the pelletized feed, the crystallization styles of the outer layer and the inner layer of the pellet were different, and a lot of pores exist around hematite and magnetite phases in the pelletized part, with the weak connection of pelletized and matrix part, resulting in poor strength of agglomeration product.展开更多
Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimen...Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimensional spatial distribution produced by burden distribution matrix(BDM),including burden surface output shape(BSOS) and material layer initial thickness distribution(MLITD). Due to the lack of effective model to describe the complex input-output relations,BDM optimization and adjustment is carried out by experienced foremen. Focusing on this practical challenge, this work studies complex burden distribution input-output relations, and gives a description of expected MLITD under specific integral constraint on the basis of engineering practice. Furthermore, according to the decision variables in different number fields, this work studies optimization of BDM with expected MLITD, and proposes a multi-mode based particle swarm optimization(PSO) procedure for optimization of decision variables. Finally, experiments using industrial data show that the proposed model is effective, and optimized BDM calculated by this multi-model based PSO method can be used for expected distribution tracking.展开更多
基金supported by the National Natural Science Foundation of China under Grant U1960114,51774337,and U1660206the Open Sharing Fund for the Large-scale Instruments and Equipments of Central South University under Grant CSUZC201905the Fundamental Research Funds for the Central Universities of Central South University under Grant 2018zzts220.
文摘Effect of distribution of iron concentrates between pelletized and matrix feed on the preparation of blast furnace burdens from two different kinds of fine iron concentrates (magnetite and hematite) by composite agglomeration process (CAP) was explored. It was found that when the mass ratio of iron concentrate A (magnetite) to iron concentrate B (hematite) in the mixed feed was constant, the proportion of iron concentrate A in the pelletized and matrix feed significantly affected the quality of CAP products. Particularly, as the proportion of iron concentrate A in the pelletized feed increased from 0 to 100%, the yield decreased from 82.11% to 79.19% and the tumbler index decreased from 71.33% to 68.27%. The mineralization characterization results indicated that when 100% iron concentrate A was used as the pelletized feed, the crystallization styles of the outer layer and the inner layer of the pellet were different, and a lot of pores exist around hematite and magnetite phases in the pelletized part, with the weak connection of pelletized and matrix part, resulting in poor strength of agglomeration product.
基金supported by the National Natural Science Foundation of China(61763038,61763039,61621004,61790572,61890934,61973137)the Fundamental Research Funds for the Central Universities(N180802003)
文摘Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimensional spatial distribution produced by burden distribution matrix(BDM),including burden surface output shape(BSOS) and material layer initial thickness distribution(MLITD). Due to the lack of effective model to describe the complex input-output relations,BDM optimization and adjustment is carried out by experienced foremen. Focusing on this practical challenge, this work studies complex burden distribution input-output relations, and gives a description of expected MLITD under specific integral constraint on the basis of engineering practice. Furthermore, according to the decision variables in different number fields, this work studies optimization of BDM with expected MLITD, and proposes a multi-mode based particle swarm optimization(PSO) procedure for optimization of decision variables. Finally, experiments using industrial data show that the proposed model is effective, and optimized BDM calculated by this multi-model based PSO method can be used for expected distribution tracking.