Here,an extremely cost-effective and simple method is proposed in order to morphologically selftransform stain less steel from a completely inactive material to a fully operati onal,nanowire-structured,3D anode materi...Here,an extremely cost-effective and simple method is proposed in order to morphologically selftransform stain less steel from a completely inactive material to a fully operati onal,nanowire-structured,3D anode material for lithium ion batteries.The reagentless process of a single heating step of the plain stainless steel in a partially reduci ng atmosphere,converts the stain less steel into an active anode via metal-selective oxidation,creating vast spinel-structured nanowires directly from the electrochemically in active surface.The simple process allows the complete utilizati on of the 3D mesh structure as the electrochemically-active spinel nanowires greatly enhance the active surface area.The novel material and architecture exhibits high capacities(-1000 mAh/g after-400 cycles),long cycle life(>1100 cycles)and fast rate performance(>2C).Simple modulation of the substrate can result in very high areal and volumetric capacities.Thus,areal capacities greater than 10 mAh/cm^(2) and volumetric capacities greater than 1400 mAh/cm^(3) can be achieved.Using the proposed method,the potential reduction in cost from the use of battery-grade graphite is at least an order of magnitude,with considerable better results achieved in terms of capacity and intrinsic structural benefits of the substrate,which include direct contact of the active material with the current collector,lack of delamination and binder-free performance.This work provides a new paradigm and a key step in the long route to replace the commercial graphite anode as the next-geneation anode material.展开更多
Electric Discharge Machining (EDM) is one of the most efficiently employed non-traditional machining processes for cutting hard-to-cut materials, to geometrically complex shapes that are difficult to machine by conven...Electric Discharge Machining (EDM) is one of the most efficiently employed non-traditional machining processes for cutting hard-to-cut materials, to geometrically complex shapes that are difficult to machine by conventional machines. In the present work, an experimental investigation has been carried out to study the effect of pulsed current on material removal rate, electrode wear, surface roughness and diameteral overcut in corrosion resistant stainless steels viz., 316 L and 17-4 PH. The materials used for the work were machined with different electrode materials such as copper, copper-tungsten and graphite. It is observed that the output parameters such as material removal rate, electrode wear and surface roughness of EDM increase with increase in pulsed current. The results reveal that high material removal rate have been achieved with copper electrode whereas copper-tungsten yielded lower electrode wear, smooth surface finish and good dimensional accuracy.展开更多
TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the ...TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the distribution of TiC particles with size of 5 to 10 μm in diameter is uniform if the volume fraction of TiC is lower than 6%. However, slight agglomeration can be observed when the TiC content exceeds 6%. With the increase of TiC content the tensile and yield strength of the composites prepared increases and reaches the maximum when the volume fraction of TiC increases to 5%. Further increase of TiC content causes reductions of yield and tensile strength. The ductility of the composites shows a monotone decrease with the increase of TiC addition. The introduction of TiC into 420 stainless steel results in significant improvement on wear resistance, which reaches a steady level when the volume fraction of TiC increases to 11% and does not show obvious variation if the TiC content is further increased.展开更多
Highly porous 316L stainless steel parts were produced by using a powder metallurgy process, which includes the selective laser sintering(SLS) and traditional sintering. Porous 316L stainless steel suitable for medica...Highly porous 316L stainless steel parts were produced by using a powder metallurgy process, which includes the selective laser sintering(SLS) and traditional sintering. Porous 316L stainless steel suitable for medical applications was successfully fabricated in the porosity range of 40%-50% (volume fraction) by controlling the SLS parameters and sintering behaviour. The porosity of the sintered compacts was investigated as a function of the SLS parameters and the furnace cycle. Compressive stress and elastic modulus of the 316L stainless steel material were determined. The compressive strength was found to be ranging from 21 to 32 MPa and corresponding elastic modulus ranging from 26 to 43 GPa. The present parts are promising for biomedical applications since the optimal porosity of implant materials for ingrowths of new-bone tissues is in the range of 20%-59% (volume fraction) and mechanical properties are matching with human bone.展开更多
The arc furnace technology is an ideally suited process for the treatment of hazardous and problematic waste. The operation conditions of the furnace can be adapted for optimal transformation of the waste material inp...The arc furnace technology is an ideally suited process for the treatment of hazardous and problematic waste. The operation conditions of the furnace can be adapted for optimal transformation of the waste material input into raw materials and usable products. The process can significantly reduce the impact of contaminated wastes and industrial residues, and enable material conversion and separation. Thus, the products of the process have various applications. The capability of the process is illustrated with three examples, the treatment of bottom ash and filter ash from waste incineration plants, of stainless steel slags and of chromium-containing residues from the refractory industry.展开更多
Stainless steels such as STS 304,316 and 630 are frequently used as shaft materials in small fiber reinforced polymer(FRP) fishing boats.If the shaft material is exposed to a severely corrosive environment such as sea...Stainless steels such as STS 304,316 and 630 are frequently used as shaft materials in small fiber reinforced polymer(FRP) fishing boats.If the shaft material is exposed to a severely corrosive environment such as seawater,it should be protected using appropriate methods.The impressed current cathodic protection was used to inhibit corrosion in shaft materials.In anodic polarization,passivity was remarkably more evident in STS 316 stainless steel than in STS 304 and STS 630.The pitting potentials of STS 304,316,and 630 stainless steels were 0.30,0.323,and 0.260 V,respectively.The concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation were evident in the cathodic polarization trends of all three stainless steeds.STS 316 had the lowest current densities in all potential ranges,and STS 630 had the highest.Tafel analysis showed that STS 316 was the most noble in the three.In addition,the corrosion current density was the lowest for STS 316.展开更多
Laser processing and laser surface texturing in multiple fields have become a popular topic of study in recent decades. Understanding the principles behind the laser irradiation mechanism is an essential step in choos...Laser processing and laser surface texturing in multiple fields have become a popular topic of study in recent decades. Understanding the principles behind the laser irradiation mechanism is an essential step in choosing the most effective process parameters. Through this study, the effects of power and pulse duration on the structure and surface pattern of stainless steel type 304 were examined, and optimized laser parameters were introduced for desired laser penetration and heat-affected areas on the surface. The analyzed sample was prepared by using variations of pulse durations and different pulsed energies. Looking at the trend of change of non-dimensional temperature along the surface, thickness, and center of the sample, the effects of pulse duration and intensity (corresponding to energy) were observed. Upon considering all the aspects of the irradiated spots, such as heat-affected area diameter, surface patterns, and penetration depth, the advantages and disadvantages of short and long pulse durations are mapped out clearly. Also, a new method to obtain the ablation threshold of stainless steel is introduced, and a thorough analytical solution is obtained.展开更多
To fabricate the metal-ceramics multi-layer hollow functionally gradient materials(FGMs) that might meet the requirement of repeated service and long working time of high temperature burners, such as spacecraft engine...To fabricate the metal-ceramics multi-layer hollow functionally gradient materials(FGMs) that might meet the requirement of repeated service and long working time of high temperature burners, such as spacecraft engine, the microstructure and properties of composite of stainless steel and partially stabilized zirconia were investigated. Samples of different proportions of stainless steel to partially yttria-stabilized zirconia were fabricated by powder extrusion and sintering method. Shrinkage, relative density, microstructure, micro-Vickers hardness, compression strength, bending strength, fractography morphology and electrical resistivity of sintered samples with different proportions of stainless steel were measured. The results show that threshold of metallic matrix composite(MMC) is approximately equal to 60%(volume fraction) stainless steel. The samples with 0 to 50%(volume fraction) stainless steel indicate ceramic brittleness and non-cutability, and the samples with 70% to 100%(volume fraction) stainless steel indicate metallic plasticity and cutability.展开更多
In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,...In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,consisting of 316L stainless steel,316L-5 wt%TiC and 316L-10 wt%TiC,were additively manufactured.The microstructure of these layers was characterized by optical microscopy(OM)and scanning electron microscopy(SEM).X-ray diffraction(XRD)was used for phase analysis,and the mechanical properties were evaluated by tensile and nanoindentation tests.The microstructural observations show epitaxial grain growth within the composite layers,with the elongated grains growing predominantly in the build direction.XRD analysis confirms the successful incorporation of the TiC particles into the 316L matrix,with no unwanted phases present.Nanoindentation results indicate a significant increase in the hardness and modulus of elasticity of the composite layers compared to pure 316L stainless steel,suggesting improved mechanical properties.Tensile tests show remarkable strength values for the 316L-TiC composite samples,which can be attributed to the embedded TiC particles.These results highlight the potential of SLM in the production of multi-layer metal-ceramic composites for applications that require high strength and ductility of metallic components in addition to the exceptional hardness of the ceramic particles.展开更多
文摘Here,an extremely cost-effective and simple method is proposed in order to morphologically selftransform stain less steel from a completely inactive material to a fully operati onal,nanowire-structured,3D anode material for lithium ion batteries.The reagentless process of a single heating step of the plain stainless steel in a partially reduci ng atmosphere,converts the stain less steel into an active anode via metal-selective oxidation,creating vast spinel-structured nanowires directly from the electrochemically in active surface.The simple process allows the complete utilizati on of the 3D mesh structure as the electrochemically-active spinel nanowires greatly enhance the active surface area.The novel material and architecture exhibits high capacities(-1000 mAh/g after-400 cycles),long cycle life(>1100 cycles)and fast rate performance(>2C).Simple modulation of the substrate can result in very high areal and volumetric capacities.Thus,areal capacities greater than 10 mAh/cm^(2) and volumetric capacities greater than 1400 mAh/cm^(3) can be achieved.Using the proposed method,the potential reduction in cost from the use of battery-grade graphite is at least an order of magnitude,with considerable better results achieved in terms of capacity and intrinsic structural benefits of the substrate,which include direct contact of the active material with the current collector,lack of delamination and binder-free performance.This work provides a new paradigm and a key step in the long route to replace the commercial graphite anode as the next-geneation anode material.
文摘Electric Discharge Machining (EDM) is one of the most efficiently employed non-traditional machining processes for cutting hard-to-cut materials, to geometrically complex shapes that are difficult to machine by conventional machines. In the present work, an experimental investigation has been carried out to study the effect of pulsed current on material removal rate, electrode wear, surface roughness and diameteral overcut in corrosion resistant stainless steels viz., 316 L and 17-4 PH. The materials used for the work were machined with different electrode materials such as copper, copper-tungsten and graphite. It is observed that the output parameters such as material removal rate, electrode wear and surface roughness of EDM increase with increase in pulsed current. The results reveal that high material removal rate have been achieved with copper electrode whereas copper-tungsten yielded lower electrode wear, smooth surface finish and good dimensional accuracy.
文摘TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the distribution of TiC particles with size of 5 to 10 μm in diameter is uniform if the volume fraction of TiC is lower than 6%. However, slight agglomeration can be observed when the TiC content exceeds 6%. With the increase of TiC content the tensile and yield strength of the composites prepared increases and reaches the maximum when the volume fraction of TiC increases to 5%. Further increase of TiC content causes reductions of yield and tensile strength. The ductility of the composites shows a monotone decrease with the increase of TiC addition. The introduction of TiC into 420 stainless steel results in significant improvement on wear resistance, which reaches a steady level when the volume fraction of TiC increases to 11% and does not show obvious variation if the TiC content is further increased.
文摘Highly porous 316L stainless steel parts were produced by using a powder metallurgy process, which includes the selective laser sintering(SLS) and traditional sintering. Porous 316L stainless steel suitable for medical applications was successfully fabricated in the porosity range of 40%-50% (volume fraction) by controlling the SLS parameters and sintering behaviour. The porosity of the sintered compacts was investigated as a function of the SLS parameters and the furnace cycle. Compressive stress and elastic modulus of the 316L stainless steel material were determined. The compressive strength was found to be ranging from 21 to 32 MPa and corresponding elastic modulus ranging from 26 to 43 GPa. The present parts are promising for biomedical applications since the optimal porosity of implant materials for ingrowths of new-bone tissues is in the range of 20%-59% (volume fraction) and mechanical properties are matching with human bone.
基金Part of the work was supported by the EU LIFE Program (LIFE03ENV/D/043-Recarc)
文摘The arc furnace technology is an ideally suited process for the treatment of hazardous and problematic waste. The operation conditions of the furnace can be adapted for optimal transformation of the waste material input into raw materials and usable products. The process can significantly reduce the impact of contaminated wastes and industrial residues, and enable material conversion and separation. Thus, the products of the process have various applications. The capability of the process is illustrated with three examples, the treatment of bottom ash and filter ash from waste incineration plants, of stainless steel slags and of chromium-containing residues from the refractory industry.
文摘Stainless steels such as STS 304,316 and 630 are frequently used as shaft materials in small fiber reinforced polymer(FRP) fishing boats.If the shaft material is exposed to a severely corrosive environment such as seawater,it should be protected using appropriate methods.The impressed current cathodic protection was used to inhibit corrosion in shaft materials.In anodic polarization,passivity was remarkably more evident in STS 316 stainless steel than in STS 304 and STS 630.The pitting potentials of STS 304,316,and 630 stainless steels were 0.30,0.323,and 0.260 V,respectively.The concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation were evident in the cathodic polarization trends of all three stainless steeds.STS 316 had the lowest current densities in all potential ranges,and STS 630 had the highest.Tafel analysis showed that STS 316 was the most noble in the three.In addition,the corrosion current density was the lowest for STS 316.
文摘Laser processing and laser surface texturing in multiple fields have become a popular topic of study in recent decades. Understanding the principles behind the laser irradiation mechanism is an essential step in choosing the most effective process parameters. Through this study, the effects of power and pulse duration on the structure and surface pattern of stainless steel type 304 were examined, and optimized laser parameters were introduced for desired laser penetration and heat-affected areas on the surface. The analyzed sample was prepared by using variations of pulse durations and different pulsed energies. Looking at the trend of change of non-dimensional temperature along the surface, thickness, and center of the sample, the effects of pulse duration and intensity (corresponding to energy) were observed. Upon considering all the aspects of the irradiated spots, such as heat-affected area diameter, surface patterns, and penetration depth, the advantages and disadvantages of short and long pulse durations are mapped out clearly. Also, a new method to obtain the ablation threshold of stainless steel is introduced, and a thorough analytical solution is obtained.
文摘To fabricate the metal-ceramics multi-layer hollow functionally gradient materials(FGMs) that might meet the requirement of repeated service and long working time of high temperature burners, such as spacecraft engine, the microstructure and properties of composite of stainless steel and partially stabilized zirconia were investigated. Samples of different proportions of stainless steel to partially yttria-stabilized zirconia were fabricated by powder extrusion and sintering method. Shrinkage, relative density, microstructure, micro-Vickers hardness, compression strength, bending strength, fractography morphology and electrical resistivity of sintered samples with different proportions of stainless steel were measured. The results show that threshold of metallic matrix composite(MMC) is approximately equal to 60%(volume fraction) stainless steel. The samples with 0 to 50%(volume fraction) stainless steel indicate ceramic brittleness and non-cutability, and the samples with 70% to 100%(volume fraction) stainless steel indicate metallic plasticity and cutability.
文摘In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,consisting of 316L stainless steel,316L-5 wt%TiC and 316L-10 wt%TiC,were additively manufactured.The microstructure of these layers was characterized by optical microscopy(OM)and scanning electron microscopy(SEM).X-ray diffraction(XRD)was used for phase analysis,and the mechanical properties were evaluated by tensile and nanoindentation tests.The microstructural observations show epitaxial grain growth within the composite layers,with the elongated grains growing predominantly in the build direction.XRD analysis confirms the successful incorporation of the TiC particles into the 316L matrix,with no unwanted phases present.Nanoindentation results indicate a significant increase in the hardness and modulus of elasticity of the composite layers compared to pure 316L stainless steel,suggesting improved mechanical properties.Tensile tests show remarkable strength values for the 316L-TiC composite samples,which can be attributed to the embedded TiC particles.These results highlight the potential of SLM in the production of multi-layer metal-ceramic composites for applications that require high strength and ductility of metallic components in addition to the exceptional hardness of the ceramic particles.
