The Mathematical Simulation of Brush Drums in a Dual Saw Cylinder Chamber Gin for the Purpose of Increasing the Quantity of Captured Cotton Fiber from Saw

An analysis of the efficiency of the ginning of cotton fibers with two saw cylinders has been carried out. In comparison to a one-cylinder machine, the 2 cylinder approach can help to preserve the natural characteristics of cotton fiber and seeds. This technology allows economizing electricity and decreasing damage to fiber and also increases the productivity of the machine.

Study of Optimal Parameters of Improved 1RX Regenerator

In this article, researches on improvement of 1RX regenerator used in cleaning processes of cotton ginning enterprises were carried out. The effect of changing the parameters of the new working body—rubber-plate drum and machine inlet on the efficiency of cotton separation was studied in the research, and the maximum level of efficiency of separation was determined. In this paper work, the main factors affecting the efficient operation of the regenerator were identified, their value limits were determined, and research was conducted using the mathematical planning method. As a result, effective operation of the improved 1RX cotton regenerator was observed at the value of the given factors, that is, the separation efficiency was 99.5%, the cleaning efficiency was higher than 88.7%, and the amount of seed cotton in the waste was reduced lower than 2.5%.

Determining the Optimal Parameters of an Advanced Linter Machine

In this article, research was conducted to improve Linter machines that remove short fibers remaining in ginned cotton seeds at cotton ginneries. The study examined the effect of changing the dimensions of the brush drum, guide and mesh surface in the cleaning device proposed for the linting machine on the movement of the peg and the cleaning efficiency, and the highest level of efficiency in separating impurities from the peg was determined. During the study, the main factors influencing the effective operation of the improved linting machine were identified, the limits of their values were determined, and studies were carried out using the mathematical modeling method. As a result, at the values of the given coefficients, efficient operation of the improved linting machine was observed, that is, the lint cleaning efficiency reached 55.1%.

QXJ-150型薯类清洗机

设计了一种内、外螺旋滚筒式、带毛刷的薯类清洗机。根据物料的运动情况进行受力分析，并计算出滚筒的转速、长度以及毛刷的转速和长度，依据这些参数进行了结构设计。该机产量为30-40t／h，可满足大型薯类淀粉厂的工艺要求。

滚筒式毛刷清扫土装置的设计与试验

针对新型超级稻精量穴盘播种机对穴盘清扫土装置的要求,设计了V型螺旋式毛刷滚筒清扫土装置。分析了清扫土装置工作原理,确定了清扫土装置关键参数。将实验装置安装在2SBJ--500型水稻秧盘育秧精密播种流水线上进行了生产试验验证,工作效率400盘/h,合格率为98%;工作效率500盘/h,合格率为94%。结果表明:该装置能较好地清除多余表土,符合超级稻穴盘精密育秧设备对清扫土效果的要求。

400型灌木粉碎机刀鼓结构的有限元分析

为了保证灌木粉碎机的刀鼓轮在工作过程中不发生强度破坏,利用ANSYS软件对该刀鼓轮结构进行了有限元分析,并模拟其在工作过程中的受力情况,得出刀鼓轮的应变、应力等分析结果,根据所得结果对其结构提出了改进建议。

Theoretical Study of Seed Movement in Cotton Seeds Selection Device

The aim of the research work is to increase the yield of cotton fiber by improving the processing technology of germinated seeds, to improve the quality indicators of seeds and lint. In order to achieve this goal, a mesh surface device was created to sort the seeds into fractions. Sorting technology was developed on this device and operating modes were determined. In addition, the law of surface distribution of the fractions separated from the cotton stream moving along the surface of the net was determined, and based on the results of practical and theoretical research, a mode of sorting of cotton seeds was developed. As a result, differential equations of the law of oscillation of seeds on parallel bases, taking into account the angle of inclination for the movement of cotton seeds on the sorting surface, were constructed and programmed on a computer to construct the trajectory of seeds. On the basis of the laws of motion, the optimal value of the angle of inclination on the horizontal, which gives the state of sorting of seeds, as well as the values of the amplitude and frequency of vibrations, was determined.

CS──A清洗机的设计

本文介绍了一种带刷的转鼓式清洗机的工作原理和特点、技术参数、主要机构及应用范围。

YJ212接装机搓接鼓轮清洁装置的设计

为解决YJ212接装机搓接鼓轮表面形成的胶垢粘附异物等问题,设计了一种搓接鼓轮清洁装置。利用设备备用激光打孔装置的动力,采用差速轮传动方式,使清洁毛刷相对搓接鼓轮高速转动,同时相对鼓轮表面做轴向往复移动,可连续对搓接鼓轮表面进行清洁。毛刷清除的胶垢和异物被负压回收装置回收,避免对搓接鼓轮表面造成二次污染。以济南卷烟厂生产的“泰山(红将军)”牌卷烟为对象进行测试,结果表明:使用清洁装置后,搓接鼓轮清洁次数减少4次/d,搓板堵塞次数减少7次/d,泡皱烟支数量占比降低7.6百分点。该技术可为提高烟支外观质量和设备运行效率提供支持。