Controller Design for Induction and Brushless Motors Using Matlab with Digital Signal Processor (DSP)

The automation process is a very important pillar for Industry 4.0.One of the first steps is the control of motors to improve production efficiency and generate energy savings.In mass production industries,techniques such as digital signal processing(DSP)systems are implemented to control motors.These systems are efficient but very expensive for certain applications.From this arises the need for a controller capable of handling AC and DC motors that improves efficiency and maintains low energy consumption.This project presents the design of an adaptive control system for brushless AC induction and DC motors,which is functional to any type of plant in the industry.The design was possible by implementing Matlab software and tools such as digital signal processor(DSP)and Simulink.Through an extensive investigation of the state of the art,three models needed to represent the control system have been specified.The first model for the AC motor,the second for the DC motor and the third for the DSP control;this is done in this way so that the probability of failure is lower.Subsequently,these models have been programmed in Simulink,integrating the three main models into one.In this way,the design of a controller for use in AC induction motors,specifically squirrel cage and brushless DC motors,has been achieved.The final model represents a response time of 0.25 seconds,which is optimal for this type of application,where response times of 2e-3 to 3 seconds are expected.

Design and implementation of a position sensorless control method for brushless DC motors

Because brushless direct current(BLDC) motors have the advantages of a compact size, high power density, high efficiency, and long operating life time, they are widely used in many industrial products and electric traction systems. It is known that the BLDC motors have no brushes for commutation. They are commutated with electronically commutation. So, the rotor position information of the BLDC motors must be known to understand which winding will be energized according to the energizing sequence. In most of the existing BLDC motor drivers, rotor position information is detected by Hall effect sensors. This kind of mechanical position sensors will bring additional connections and costs, reliability decrease and noise increase. In order to improve the control performance and extend the range of speed regulation for BLDC motors, a position sensorless control method is proposed in this paper. In the proposed control method, rotor position information of the BLDC motors is detected from the back electromagnetic forces(back-EMFs) which are estimated by an unknown-input observer with line to line currents and line to line voltages. For the purpose of verifying the effectiveness of the proposed control method, a model is built and simulated on the Matlab/Simulink platform. The simulation results show that the speed regulation performance of BLDC motors is improved compared with using Hall effect sensors. At the same time, the reliability of the BLDC motors is improved and the costs of them are reduced because the position sensor is eliminated.

Simulation Research of Fault Model of Detecting Rotor Dynamic Eccentricity in Brushless DC Motor Based on Motor Current Signature Analysis

基于Ansoft／Maxwell设置动态偏心故障，建立求解电机电感和磁链的有限元模型，通过仿真，证明了将感应电机动态偏心故障的特征频率经过简化后，同样适用于无刷直流电动机。基于Ansoft／Simplorer建立无刷直流电动机系统的仿真模型。在电机稳态运行下，对定子电流进行傅里叶分析，研究并建立基于定子电流监测动态偏心故障的仿真模型：动态偏心故障与特征频率的关系、动态偏心故障程度与特征频率幅值的关系。进而研究了无刷直流电动机稳态运行时转速波动对偏心故障监测的影响。仿真结果表明，转子偏心程度加大，特征频率的幅值增加。

Robust Control Strategy for the Speed Control of Brushless DC Motor

Brushless DC motor ( BLDCM) speed servo system is multivariable,nonlinear and strong coupling. The parameter variation, the cogging torque and the load disturbance easily influence its performance. Therefore,it is difficult to achieve superior performance by using the conventional PID controller. To solve the deficiency,the paper represents the algorithm of active-disturbance rejection control ( ADRC) based on back-propagation ( BP) neural network. The ADRC is independent on accurate system and its extended-state observer can estimate the disturbance of the system accurately. However,the parameters of Nonlinear Feedback ( NF) in ADRC are difficult to obtain. So in this paper,these parameters are self-turned by the BP neural network. The simulation and experiment results indicate that the ADRC based on BP neural network can improve the performances of the servo system in rapidity,control accuracy,adaptability and robustness.

Torque Ripple Suppression Control Strategy for Brushless Integrated Starter/Generator Wound-Field Synchronous Motor

A flux linkage compensation field oriented control (FOC) method was proposed to suppress the speed and torque ripples of a brushless wound-field synchronous motor in its starting process. The starting process was analyzed and the model of wound-field synchronous electric machine was established. The change of field current of the electric machine was described mathematically for simplified exciter and rotate rectifier. Based on the traditional field control, the flux linkage compensation was introduced in d-axis current to counteract the flux ripple. Some simulation and preliminary experiments were implemented. The results show that the proposed method is feasible and effective.

REALIZATION OF FUZZY-FILTER CONTROL ON A BRUSHLESS AC GENERATOR

The transistor voltage regulators have been widely adopted in the brushless AC generators in aircraft. This paper researches the digital voltage regulator. The paper presents the hardware platform of the digital voltage regulator, which is based on a DSP chip — TMS320C32. A novel fuzzy filter control structure is developed from normal fuzzy control strategy. And the fuzzy filter control algorithm is adopted in the hardware platform successfully. The computer simulation has been conducted. Some control parameters have been obtained through the simulation. The same parameters have been applied in the digital regulation experiments on a brushless AC generator. In the experiment, the digital voltage regulator results in good responses. From the experiment results, it can be seen that the new control algorithm is efficient for the digital voltage regulator.

Performance Description of Brushless Doubly-Fed Induction Machine in Its Asynchronous and Variable Speed Synchronous Modes

Brushless Doubly-Fed Machine has attracted considerable attention in recent years due to its advantages. It has the robustness of the squirrel cage induction machine, and the speed and power factor controllability of the synchronous machine as well as the absence of brushes and slip rings, and using a fractionally rated frequency converter. Hence, there are considerable benefits over the conventional machines, when the machine is applied to applications such as a wind turbine generator or high power adjustable speed drive. However, these benefits are obtained in slightly more complex structure, higher cost and larger dimensions in comparison to the conventional induction machine. This paper presents fundamental aspects of the three modes of operation of brushless doubly fed machine, i.e. simple induction mode, cascade induction mode, and synchronous mode. The investigation is performed by analyzing the spatial harmonic contents of the rotor magnetic flux density. The direct cross couplings between stator and rotor fields as well as, indirect cross coupling between stator fields by the special rotor of this machine is described. Furthermore, loss analysis of the machine in various modes is presented and the torque-speed curves for asynchronous modes are obtained. A 2-D magnetodynamic finite element model based on the D-180 4/8 pole prototype machine is extracted and simulated to verify the results.

Simplified EKF Based Sensorless Direct Torque Control of Permanent Magnet Brushless AC Drives

A simplified extended Kalman filter (EKF) based sensorless direct torque control technique for a permanent magnet brushless AC drive is proposed. Its performance is compared with that obtained with other sensorless methods for estimating the rotor speed and position from a stator flux-linkage. Since the EKF has an inherently adaptive filtering capability and does not introduce phase delay, the technique provides better speed estimates. In addition, the technique is easy to implement and requires minimal computation.

Comparative Study between the PID Regulator and the Fuzzy Regulator Applied to the Operation of a Brushless DC Motor

This paper presents the results of research on speed regulation of a brushless DC motor. This is mainly a comparative study between a PID regulator and a fuzzy regulator applied to the operation of this type of engine in order to find the best control. The BLDC engine must operate under various speed and load conditions with improved performance and robust and complex speed control. Because of this complexity, the traditional PID command encounters difficulties in controlling the speed of a BLDC. Another control technique is currently developing and is producing good results. This is the fuzzy controller that handles process control problems, that is, managing a process based on a given set point per action on the variables that describe the process. To achieve the desired results, the brushless DC machine model will be studied. With the model obtained, both types of regulator will be tested. A synthesis of the observed comparison results will enable a conclusion to be drawn on the performance of the two types of regulators driving a BLDC (Brushless DC).

Robust Position Observer for Sensorless Direct Voltage Control of Stand-Alone Ship Shaft Brushless Doubly-Fed Induction Generators

The aim of this paper is to investigate an adaptive sensorless direct voltage control(DVC)strategy for the stand-alone ship shaft brushless doubly-fed induction generators(BDFIGs).The proposed new rotor position observer using the space vector flux relations of BDFIG may achieve the desired voltage control of the power winding(PW)in terms of magnitude and frequency,without any speed/position sensors.The proposed algorithm does not require any additional observers for obtaining the generator speed.The proposed technique can directly achieve the desired DVC based on the estimated rotor position,which may reduce the overall system cost.The stability analysis of the proposed observer is investigated and confirmed with the concept of quadratic Lyapunov function and using the multi-model representation.In addition,the sensitivity analysis of the presented method is confirmed under different issues of parameter uncertainties.Comprehensive results from both simulation and experiments are realized with a prototype wound-rotor BDFIG,which demonstrate the capability and efficacy of the proposed sensorless DVC strategy with good transient behavior under different operating conditions.Furthermore,the analysis confirms the robustness of the proposed observer via the machine parameter changes.

Research on Control Strategy of Grid-connected Brushless Doubly-fed Wind Power System Based on Virtual Synchronous Generator Control

The brushless doubly-fed wind power system based on conventional power control strategies lacks ‘inertia’ and the ability to support grid,which leads to the decline of grid stability.Therefore,a control strategy of brushless doubly-fed reluctance generator(BDFRG) based on virtual synchronous generator(VSG) control is proposed to solve the problem in this paper.The output characteristics of BDFRG based on VSG are similar to a synchronous generator(SG),which can support the grid frequency and increase the system ‘inertia’.According to the mathematical model of BDFRG,the inner loop voltage source control of BDFRG is derived.In addition,the specific structure and parameter selection principle of outer loop VSG control are expounded.The voltage source control inner loop of BDFRG is combined with the VSG control outer loop to establish the overall architecture of BDFRG-VSG control strategy.Finally,the effectiveness and feasibility of the proposed strategy are verified in the simulation.

A neural network-based commutation optimization strategy and drive system design for brushless DC motor

An optimized commutation method based on backpropagation(BP)neural network is proposed to resolve the low stability and high-power consumption caused by inaccurate commutation point prediction in conventional commutation strategy during acceleration and deceleration.This article also builds a complete brushless DC motor drive system based on the GD32F103 micro control unit(MCU),with an Artix-7 XC7A35T field programmable gate array(FPGA)to meet the performance requirements of neural network calculation for real-time motor commutation control.Experimental results show that the proposed optimization strategy can effectively improve the system stability during system acceleration and deceleration,and reduce the current spikes generated during speed chan-ges.The system power consumption is reduced by about 11.7%on average.

Analysis of torque-current characteristic of brushless DC motor driven by three-phase H-bridge

Presents the simulation and analysis of the steady state characteristic of a brushless DC motor studies the torque current characteristic of the motor as well and discusses the design of a current measure circuit for torque controlling.

Analysis of Torque Ripple of Permanent Magnet Brushless DC Motor

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Application of Full-Order and Simplified EKFs to Sensorless PM Brushless AC Machines

This paper employs an extended Kalman filter (EKF) to estimate the rotor position and speed of a vector controlled surface-mounted permanent magnet (PM) brushless AC (BLAC) motor from measured terminal voltages and currents only. Both full-order and simplified EKFs are employed and their simulated performance capabilities are compared. Excellent agreement is achieved between estimated and commanded results. The EKF is also employed to identify the stator flux-linkage due to the PMs, which is influenced by temperature variation and magnetic saturation.

Robust Control of Brushless Servo System Based on the Principle of Fuzzy Logic

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MODEL AND SIMULATION FOR A BRUSHLESS AC GENERATOR WITH A ROTARY RECTIFIER

Objective For a brushless AC generator with a rotary rectifier, it is necessary and significant to model and simulate at normal and fault operation states. Methods Two new concepts, namely, Simulink signals and PSB(Power System Blockset) variables, are proposed, and the difference between the two concepts is clarified. Based on the new model for synchronous machines \, a simulation model for a brushless AC generator with a rotary rectifier is constructed by Matlab/Simulink/PSB. This new model, which has a speed input terminal and an exciting voltage input one, can simulate the real electrical characters and direct mechanical connection between two synchronous machines perfectly. The rotary rectifier is a three-phase full-wave bridge rectifier which consists of six diodes. The model for the diodes is a macro-model which possesses much better accuracy than an ideal one of switches. Results Based on the present model, some simulation results such as exciting current waveform, phase current waveform and phase voltbge waveform are afftained at several operation conditions. Conclusion The simulation for a brushless AC generator with a rotary rectifier is demonstrated at normal and fault operation states, respectively. The results confirm the presented method.

Synthetic Design and Research on Rotating-Rectifier Brushless Generator Passed Appraisal

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High temperature brushless DC motor system and its operation mode control

The high temperature (175 ℃) operation of a motor spells out special requirements for control algorithms, materials and elements. The stability of motor characteristic is guaranteed by the digital control strategy. Constant velocity operation is achieved by phase locked loop (PLL), and constant power operation is achieved by a current restricting circuit. A motor for constant speed and constant power operation has been built and the speed control system is tuned by MATLAB simulation. Experimental and simulation results for operation mode control of brushless DC motor are presented.

Analysis of the Magnetic Flux Density, the Magnetic Force and the Torque in a 3D Brushless DC Motor

As permanent magnet motors and generators produce torque, vibration occurs through the small air gap due to the alternating magnetic forces created by the rotating permanent magnets and the current switching of the coils. The magnetic force can be calculated from the flux density by finite element methods and the Maxwell stress tensor in cy-lindrical coordinates. In this paper the magnetic flux density, the magnetic force and the torque of a real three dimen-sional brushless DC motor are simulated using Maxwell 3 D V 11.1.