Comparison of a Full Second-Order Moment Model and an Algebraic Stress Two-Phase Turbulence Model for Simulating Bubble-Liquid Flows in a Bubble Column

A full second-order moment (FSM) model and an algebraic stress (ASM) two-phase turbulence modelare proposed and applied to predict turbulent bubble-liquid flows in a 2D rectangular bubble column. Predictiongives the bubble and liquid velocities, bubble volume fraction, bubble and liquid Reynolds stresses and bubble-liquidvelocity correlation. For predicted two-phase velocities and bubble volume fraction there is only slight differencebetween these two models, and the simulation results using both two models are in good agreement with the particleimage velocimetry (PIV) measurements. Although the predicted two-phase Reynolds stresses using the FSM are insomewhat better agreement with the PIV measurements than those predicted using the ASM, the Reynolds stressespredicted using both two models are in general agreement with the experiments. Therefore, it is suggested to usethe ASM two-phase turbulence model in engineering application for saving the computation time.

Numerical simulation of the effect of void fraction and inlet velocity on two-phase turbulence in bubble-liquid flows

There are contradicted opinions on whether bubbles enhance or reduce the liquid turbulence. In this paper, the effect of void fraction and inlet velocity on the bubble-liquid two-phase turbulence of the multiple bubble-liquid jets in a two-dimensional channel is studied by using the two-phase second-order moment turbulence model. The results confirm the phenomena observed in experiments and reported in references that at a low void fraction and low inlet velocities the bubbles enhance the liquid turbulence, whereas at a high void fraction and high inlet velocities the bubbles reduce the liquid turbulence.

THE EFFECTS OF MAGNETIC FIELD ON TWO-PHASE LIQUID METAL FLOW

In this paper,the basic equations of two-phase liquid metal flow in a magnetic field are de- rived,and specifically,two-phase liquid metal MHD flow in a rectangular channel is studied,and the expres- sions of velocity distribution of liquid and gas phases and the ratio K_0 of the pressure drop in two-phase MHD flow to that in single-phase are derived.Results of calculation show that the ratio K_0 is smaller than unity and decreases with increasing void fraction and Hartmann number because the effective electrical conduc- tivity in the two-phase case decreases.

Impact mechanism of gas temperature in metal powder production via gas atomization

This paper aims at studying the influence mechanism of gas temperatures(300 K,400 K,500 K,and 600 K)on gas atomization by simulating the integral atomization process of the close-coupled nozzle in vacuum induction gas atomization(VIGA).The primary atomization is simulated by the volume of fluid(VOF)approach,and the second atomization is studied by the discrete phase model(DPM)combined with the instability breakage model.The results show that,at an increased gas temperature,the influences of gas-liquid contact angle and gas temperature in the recirculation zone on the primary atomization are virtually negligible.However,increasing the gas temperature will increase the gas-liquid relative velocity near the recirculation zone and decrease the melt film thickness,which are the main reasons for the reduced mass median diameter(MMD,d50)of primary atomized droplets.During the secondary atomization,increasing the gas temperature from 300 K to 600 K results in an increase in the droplet dispersion angle,which is beneficial to the formation of spherical metal powder.In addition,increasing the gas temperature,the positive effect of gas-liquid relative velocity increase on droplets refinement overweighs the negative influence of the GMR decrease,resulting in the reduced MMD and diameter distribution interval.From the analysis of the atomization mechanism,the increase in atomization efficiency caused by increasing the temperature of the atomizing gas,including primary atomization and secondary atomization,is mainly due to the increase in the gas drag force difference between the inner and outer sides of the annular liquid film.

Large-eddy Simulation of Bubble-Liquid Confined Jets

The Large-eddy simulation (LES) with two-way coupling is used to study bubble-liquid two-phase confined multiple jets discharged into a 2D channel.The LES results reveal the large-eddy vortex structures of both liquid flow and bubble motion,the shear-generated and bubble-induced liquid turbulence,and indicate much stronger bubble fluctuation than that of the liquid,the enhancement of liquid turbulence by bubbles.Both shear and bubble-liquid interaction are important for the liquid turbulence generation in the case studied.

The LIMMCAST Program at HZDR:Modelling of Fluid Flow and Transport Phenomena in the Continuous Casting Process

Model experiments with low melting point liquid metals are an important tool to investigate the flow structure and related transport processes in melt flows relevant for metallurgical applications.We present the new experimental facility LIMMCAST for modelling the continuous casting process of steel using the alloy SnBi at temperatures of 200-400℃.The parameters of the facility and the dimensions of the test sections will be given,and the possibilities for flow investigations in tundish,submerged entry nozzle and mould will be discussed.In addition,the smaller set-up Mini-LIMMCAST will be presented,which works with the room-temperature liquid alloy GaInSn.The main value of cold metal laboratory experiments consists in the capabilities to obtain quantitative flow measurements with a reasonable spatial and temporal resolution.New ultrasonic and electromagnetic techniques for measuring the velocity in liquid metal flows came up during the last decade allowing for a satisfying characterisation of flow quantities in the considered temperature range up to 400℃.First results from LIMMCAST and Mini-LIMMCAST will be presented covering the following phenomena:fully contacfless electromagnetic tomography of the flow in the mould,flow monitoring by a multitude of ultrasonic sensors,and analysis of the flow in the mould under the influence of an electromagnetic brake: intensification of the flow turbulence contrary to the expected flow damping,injection of argon bubbles through the stopper rod:occurrence of pressure oscillations.