Hydration Characteristics and Mechanical Properties of Cement-Based Materials Modified by Calcined Zeolite and Montmorillonite

Montmorillonite and clinoptilolite zeolite were used as representative materials to prepare calcined clay-cement binary cementitious materials in order to study the effect of calcination treatment on the activation of clay minerals and the activity difference between layered and framed clays in this research.The influence of different calcined clay content(2%,4%,6%,8%,10%)on the fluidity,compressive strength,microstructure,phase change,and hydration heat of cement-based materials were analyzed.The calcined clay improves the fluidity of cement-based materials as compared with the uncalcined group.The addition of calcined montmorillonite(CMT)improves the development of mechanical strength,and the optimal compressive strength reaches 85 MPa at 28 days with 8%CMT.However,the activity of calcined clinoptilolite zeolite(CZL)is weak with few reaction sites,which slightly reduced the mechanical strength as compared to the blank sample.The addition of CMT changes the microscopic morphology of hydration products such as C-S-H and C-A-H,leading to the formation and transformation of ettringite in the early stage.It promotes the gradual polymerization of Si-O bonds into Si-O-Si bonds simultaneously,which accelerates the early hydration process.However,CZL acts mainly as a filling function in the cementitious system.In brief,CMT as an admixture can improve the mechanical properties of cement,but CZL has little effect.This work provides a guideline for the applications of calcined clay in cement,considering the influence of clay type on workability and mechanical strength.

A Comparative Study of Transesterification of Hydnocapus weightiana Seed Oil Using Calcined and Acid Activated Natural Heterogeneous Catalyst and Its Kinetic Study

The world’s total fossil fuel consumption has been significantly increasing with consequential increased environmental catastrophes. A hunt for an alternate energy source was stimulated. Biofuel is a plausible option in this pursuit due to its ideal qualities which included but are not limited to renewability and environmental friendliness. However, the pump price of biodiesel is still very high due mainly to the high cost of the production of the commodity which is influenced by the feedstock and the homogeneous nature of catalyst used. Heterogeneous catalyst was prepared by using Pila globosa sea snail shells prepared by calcination (CP8) and by acid activation (PTW1M). Hydnocapus weightiana seed oil (Non-edible feedstock) was extracted using the soxhlet extraction method and was used for biofuel production with a methanol oil ratio of 3:1. Agitation speed 800, 600 rmp, reaction temperatures of 70°C, 60°C, catalyst concentration (3.00, 2.00 wt%) and reaction time (70 and 60 min) was maintained for CP8 and PTW1M respectively. The rate of the reaction followed a reversible second-order reaction rate. Re-usability accessed. From TGA analysis, the best calcination temperature was 800°C. SEM results showed improved surface morphology after calcination, especially for CP8. FTIR analysis showed the elimination of volatiles and formation of CaO and CaO4Te after calcination. The reaction rate constant at different temperatures was 0.0287 at 30°C, 0.1200 at 50°C and 0.1142 at 70°C and activation energy of the ethyl ester was 49.49 KJ/mol. Using CP8. Most of the fuel properties met with ASTM 6751 standard. The result of the re-usability showed that the biodiesel yield declined as follows: 92, 86, 80, 73 and 69 % for CP8 and 85, 84, 81, 76, 65. For PTW1M. After the fifth regeneration cycle, both CP8 and PTW1M samples of Pila globosa sea snail shell catalyst proved effective in transesterification reaction of Hydnocapus weightiana seed oil using ethanol. It was observed that the calcined catalyst (CP8) showed a superior catalytic performance.

Production of an Eco-Cement by Clinker Substitution by the Mixture of Calcined Clay and Limestone, Songololo (DR Congo)

Ordinary Portland Cement (OPC) is by mass the largest manufactured product on Earth, responsible for approximately 6% - 8% of global anthropogenic carbon dioxide emissions (CO2) and 35% of industrial CO2 emissions. On average 0.8 to 0.9 ton of CO2 is emitted to produce one ton of OPC. In this paper, partial substitution of clinker (30% - 35%) by the calcined clay-limestone mixture was investigated in order to produce an eco-cement (LC3). Analyzes by XRF, XRD and ATG/ATD have characterized different components, determined the calcination temperature and selected the right clay which can act as effective Supplementary Cementitious Material (SCM). Mechanical tests on mortar carried out over a period of 90 days. The WBCSD/WRI “Greenhouse Gas Protocol” methodology then allowed the calculation of CO2 emissions into the atmosphere. Three types of clay are available in the Songololo Region. The kaolinite is the principal clay mineral and its content varies from 27% to 34%. The sum of kaolinite and amorphous phase which enable clay to react with cementitious material ranges from 57% to 60%. The SiO2 content ranges from 33% to 76%, the Alumina content from 12% to 20% so that the ratio Al2O3/SiO2 is on the higher side (0.17 - 0.53). The calcination window is between 750°C and 850°C and the best clay which can act as SCM identified. The clinker’s substitution reduced CO2 emissions from 0.824 ton of CO2 for one ton of OPC to 0.640 ton of CO2 for one ton of LC3, means 22% less emissions. The compressive strengths developed by LC3 vary from 8.91 to 57.6 MPa (Day 1 to Day 90), exceed those of references 32.5 cement and are close to 42.5 cement. In view of the results, LC3 cement can be considered for industrial trials.

Properties and Hydration Mechanism of Cementitious Materials Prepared from Calcined Coal Gangue

The preparation of cementitious materials by replacing part of the cement with activated coal gangue is of great significance to the cement industry in terms of carbon reduction and coal-based solid waste utilization.For this paper,cementitious material was prepared by firing activated coal gangue under suspension conditions and batching it with limestone powder using Inner Mongolia coal gangue as raw material.The optimal ratio was determined by testing the strength changes of the cementitious material at 3,7,and 28 days of hydration,and the hydration process and mechanism were explored by combining the pore structure,heat of hydration,chemical composition,phase composition,and microscopic morphological characteristics of the hydration products.The results showed that the active materials formulated from activated gangue and limestone powder can be used to prepare cementitious materials with good performance at the level of 30%–50%replacement of cement.The optimal ratio was 30%replacement of cement,and the mass ratio of calcined gangue to limestone powder was 2:1.The 3 days compressive strength of this ratio was 28.8 MPa,which was only slightly lower than that of cement.However,the 28 days compressive strength of samples reached 67.5 MPa,which was much higher than that of the reference cement.In the hydration of this cementitious material,not only does the activated coal gangue react with the Ca(OH)_(2)formed by hydration to form C–S–H gel,but CaCO3 also participates in the reaction to form a new phase of carbon aluminate,and the two effects together promote the development of the later strength of the samples.This paper can provide a reference for carbon reduction in the cement production process and comprehensive utilization of coal gangue.

Potential for Use of Iron Mining Tailings Calcined in a Flash Furnace as Pozzolanic Material

This paper presents a study of the potential use of iron mining tailings as artificial pozzolan (metakaolin) after their submission to thermal treatment via calcination in a flash furnace. The research consists of the characterization of the tailings before and after calcination, chemical, mineralogical, thermogravimetric, and mechanical strength analyses were conducted. The results were compared with those for commonly used pozzolans, metakaolin, and similarities were identified. The study of the morphology of the particles before and after calcination was conducted through analyses of images obtained by scanning electronic microscope. The pozzolanic activity of the fine mining tailings calcined with flash technology was evaluated in uniaxial compression trials, which showed excellent results.

Effect of Heat Treatment Temperature on Properties of Chinese Calcined Flint Clay Based Plastic Refractories

Effects of different heat treatment temperatures on properties of Chinese calcined flint clay based plastic refractories were investigated using Chinese calcined flint clay as starting material, aluminum sulfate and fireclay as binding system. The results showed that with temperature rising, Chinese calcined flint clay based plastic refractories shrinked firstly and then expanded. The modulus of rupture （MOR） and the cold crushing strength （CCS） inereased firstly and then decreased from 110 ℃ to 600 ℃ , then increased obviously. Thermal expansion coefficient increased from 110 ℃ to 760 ℃, decreased from 760 ℃ to 1 300 ℃ , and increased from 1 300 ℃ to1500 ℃.

Synthesis of Refractory Cordierite from Calcined Bauxite, Talcum and Quartz

A cordierite was synthesized from calcined bauxite, talcum, and quartz. The properties and microstructure of the cordierite sintered samples were characterized by Archimedes＇ method, thermal dilatometry, X-ray diffraction （XRD）, scanning electron microscopy （SEM）, and so on. The experimental results showed that calcined bauxite could broaden the range of synthesizing temperature from 1300 ℃ to 1420 ℃ and get pure cordierite. The bulk density and linear thermal expansion coefficient of the sample synthesized at 1420 ℃ for 2 h were 1.97 g·cm^-3 and 2.1×10^-6 ℃^-1, respectively. The XRD analysis showed that the major crystalline phase was a-cordierite with almost no glassy matters, the SEM images illustrated a small vent hole and the size were 5 -100 μm, the well-grown hexagonal and granular cordierite grains had the sizes distributed among 0.1-8 ;xm, and providing high mechanical strength and lower linear thermal expansion coefficient.

Sulfuric acid leaching of high iron-bearing zinc calcine

Sulfuric acid leaching of high iron-bearing zinc calcine was investigated to assess the effects of sulfuric acid concentration, liquid-to-solid ratio, leaching time, leaching temperature, and the stirring speed on the leaching rates of zinc and iron. The results showed that the sulfuric acid concentration, liquid-to-solid ratio, leaching time, and leaching temperature strongly influenced the leaching of zinc and iron, whereas stirring speed had little influence. Zinc was mainly leached and the leaching rate of iron was low when the sulfuric acid concentration was less than 100 g/L. At sulfuric acid concentrations higher than 100 g/L, the leaching rate of iron increased quickly with increasing sulfuric acid concentration. This behavior is attributed to iron-bearing minerals such as zinc ferrite in zinc calcine dissolving at high temperatures and high sulfuric acid concentrations but not at low temperatures and low sulfuric acid concentrations.

Characterization of Calcined Kaolin/TiO_2 Composite Particle Material Prepared by Mechano-Chemical Method

Calcined kaolin/TiO2 composite particle material （CK/TCPM） was prepared with TiO2 coating on the surfaces of calcined kaolin particles by the mechano-chemical method. X-ray diffraction （XRD） and scanning electron microscope （SEM） were used to investigate the microstructures and morphologies, respectively. The mechanism of the mechano-chemical reaction between calcined kaolin and TiO2 was studied by infrared spectra （IR）. The results show that TiO2 coats evenly on the surfaces of calcined kaolin particles by Si-O-Ti and Al-O-Ti bonds on their interfaces. The hiding power and whiteness of CK/TCPM are 17.12 g/m^2 and 95.7%, respectively, presenting its similarity to TiO2 in pigment properties.

Ceramification of Composites of MgO-Al_(2)O_(3)-SiO_(2)/Boron Phenolic Resin with Different Calcine Time

The ceramifiable polymer composite of MgO-Al_(2)O_(3)-SiO_(2)/boron phenolic resin(MAS/BPF)with 40wt%of inorganic fillers was calcined at 1200℃for different time to promote ceramification of ceramifiable composite and improve heat resistance.The effects of different calcine time on the macroscopical morphology,mass loss,phase evolution,microstructure and chemical bond evolution of MAS/BPF composites were characterized by XRD,XPS,and SEM analyses.The experimental results reveal that the increase of calcine time result in the fewer holes,relatively denser and smoother top layer of MAS/BPF composites and protect the interior from deeper decomposition.The final residues of composites are amorphous carbon and C-O-Si-Al-Mg ceramic.And MAS/BPF composites show excellent mass stability,low shrinkage and self-supporting features after 2 h holding compared with BPF composites without 40wt%of inorganic fillers.

Comprehensive recovery of Fe,Zn,Ag and In from high iron-bearing zinc calcine

A beneficiation-metallurgy combination process is developed to recover Zn, Fe and to enrich In, Ag from high iron-bearing zinc calcine based on our former researches. In gaseous reductive roasting process, the roasting conditions were tested by magnetic separation of roasted product. It is found that the V_(CO)(P_(CO)/(P_(CO+CO_2)) in roasting atmosphere should be maintained below 30% to avoid the generation of zinc iron solid solution(Fe_(0.85-x)Zn_xO), which can bring a decrease of iron recovery in magnetic separation. After roasting, acid leaching and multistage magnetic separation are carried out for the recovery of Zn, Fe and enrichment of Ag and In. About 90% of zinc is extracted and 83% of iron is recovered in the whole process. The Ag mainly enters the tailings with a recovery of 76%, the Ag grade increases from 0.12 g/t in raw materials to 1.18 g/t in the tailings. However, the In mainly enters the iron concentrations and the recovery reaches 86%. This process was proved to be technically feasible and may be a favorable option in the treatment of high iron-bearing zinc material with high Ag or In content.

Thermodynamic and Kinetic Studies of Effective Adsorption of 2,4,6-trichlorophenol onto Calcine Mg/Al-CO_3 Layered Double Hydroxide

Adsorption of 2, 4, 6-trichlorophenol（TCP） onto the calcined Mg/Al-CO_3 layered double hydroxide（CLDH） was investigated. The prepared Mg/Al-CO_3 layered double hydroxide（LDH） and CLDH were characterized by powder X-ray diffraction（XRD） and thermo gravimetric analyzer-differential scanning calorimeters（TG-DSC）. Moreover, 2,4,6-trichlorophenol（TCP） was removed effectively（94.7% of removal percentage in 9h） under the optimized experimental conditions. The adsorption kinetics data fitted the pseudosecond-order model well. The Freundlich, Langmuir, and Tempkin adsorption models were applied to the experimental equilibrium adsorption data at different temperatures of solution. The adsorption data fitted the Freundlieh adsorption isotherm with good values of the correlation coefficient. A mechanism of the adsorption process is proposed according to the intraparticle diffusion model, which indicates that the overall rate of adsorption can be described as three steps.

Dissolution properties of calcined gangue

To study the dissolution mechanism of gangue, dissolution characteristics of the gangue samples calcined at different temperatures in alkaline solutions and alkali metal silicate solutions with respect to Si and Al ions were analyzed by identical coupled plasma optical emission spectroscopy （ICP）. The results show that the extent of dissolution of Al and Si varies with calcination temperature. It shows that the samples have a higher degree of dissolution in NaOH than in KOH medium. Si and Al appear to have synchro-dissolution behavior in alkaline solution, which means that Si and Al could dissolve from the mineral surface in certain linked forms. The result that a higher degree of dissolution exists in sodium silicate solution and a lower degree of dissolution exists in sodium-potassium silicate solution of Al is proved by the 29Si NMR spectra and the mean connectivity degree of these alkali metal silicate solutions.

The Adsorbing Effect of Calcined Layered Double Hydroxide for Chloride Ions in Simulated Concrete Pore Solutions

The adsorbing effect of calcined layered double hydroxide （CLDH） for chloride ions in simulated concrete pore （SCP） solutions was investigated with the potentiodynamic polarization method, impedance measurement, ion selective electrode analysis and XRD. CLDH could effectively adsorb Cl^- and increase pH value in SCP solutions containing NaCl. The chloride to hydroxyl ions ratio （[C1^-]/[OH^-]） of the solution greatly decreased by CLDH treatment. In CLDH treated SCP solution with CI-, the pitting potential of carbon steel notably increased, and the surface impedance was much higher, indicating strengthened passivation. The process of CLDH adsorbing chloride ions from SCP solutions was accompanied with the reconstruction of the layered structure.

Sulfate Ions Immobilization of Calcined Layered Double Hydroxides in Hardened Cement Paste and Concrete

The sulfate ions immobilization behavior of calcined layered double hydroxides(CLDHs) in the hardened cement paste was investigated. The experimental results show that the sulfate ions in cement paste are immobilized by CLDHs to reconstruct the layered structure and aggregate around CLDHs. The immobilization amount of sulfate ions by CLDHs reaches 4.74×10^-3 mol/g, while the increasing amount indicates non-linear relation with the addition of CLDHs. The incorporation of CLDHs decreases the amount of ettringite formed to limit the expansion of cement paste, which decays the sulfate reaction to enhance the sulfate resistance of concrete.

Coating mechanism of nano-TiO_2 films on the surface of ultra-fine calcined coal kaolin particles

A new type of mineral composite was made by calcined coal kaolin.The interaction mechanism of an inorganic modification reagent TiOSO4 with the surface of ultra-fine calcined coal kaolin particles（substrate） was studied by X-ray photoelectron spectroscopy.The results show that chemisorption exists in the phase boundary between the modification agent and the substrate surface,while physical adsorption occurs on the modification layers of hydrate titanium dioxide.The interaction force was calculated and analyzed according to DLVO theory between ultra-fine calcined coal kaolin particles and hydrate titanium dioxide nano-particles in the modification system.It is shown that the both electrostatic force and van der Waals force are attractive,and the coacervation between ultra-fine calcined coal kaolin particles and hydrate titanium dioxide nano-particles leads to the coating of hydrate titanium dioxide on the surface of ultra-fine calcined coal kaolin particles.

Removal of Cu(Ⅱ) From Aqueous Solutions Using Colloidal Pyrite Calcined Under Inert Atmosphere

A natural colloidal pyrite calcined in N2 atmosphere was utilized to remove Cu(II) from aqueous solutions in present work. Effect of calcination temperature, initial solution pH, reaction time, initial Cu(II) concentration, sorption temperature, foreign ions and the dissolved oxygen (DO) on Cu(II) removal was investigated. The results showed that colloidal pyrite calcined at 500-550°C (CCPy) has a most promising potential for Cu(II) removal. The increase of pH, initial Cu(II) concentration and reaction time benefited the improvement of Cu(II) removal efficiency. The isothermal adsorption data of CCPy was well described by Langmuir isotherms and the thermodynamic parameters (ΔG<0, ΔH>0), indicating the endothermic nature of Cu(II) sorption on CCPy. The presence of most common ions in acid mine drainage and DO just had little influence on the Cu(II) uptake. The observation implied that CCPy is a low-cost, abundant material for Cu removal from Cu waters.

THIOUREA LEACHING OF GOLD FROM A CALCINE OF GOLD-BEARING ARSENICAL PYRITE CONCENTRATE

The thiourea leaching of gold from the calcine of gold-bearing arsenical pyrite concentrate of Kangjiawan mine was studied.The effects of the leaching time,the concentrations of thiourea,hydrochloric acid and initial ferric ion on the leaching recovery of gold were investigated,and a regressive model has been established,which showed that the concentrations of thiourea and hydrochloric acid were the most important factors,leaching time the second,and concentration of the initial ferric ion the least・Under the optimal conditions,that is,temperature 50℃,the ratio of liquid to solid 4:1,thiourea 12g/L,hydrochloric acid 1 mol/L,and initial ferric ion 1 g/L,the leaching recoveries of gold and silver were more than 81%and 73%,respectively.The increase of silver recovery and the reduction of thiourea consumption could be attained when sodium sulphite was added.

Mechanism of Calcined Phosphogypsum for the Volume Change of Blended Cement

The paper describes an investigation into the volume change of cement mortar specimen at the three kinds of different curing schedules including 20℃and 5% Na2SO4 solution curing, tap water standard curing, 50% RH curing for 90 days. The testing results of hydration heat, chemical shrinking and XRD prove that calcined phosphogypsum has evident excitation effect on the activity of high calcium ash and steel slag. Simultaneously, calcined phosphogypsum has the function of decreasing volume shrinkage to blended cement possessing steel slag and high calcium ash. In sulfate curing, calcined phosphogypsum can avoid the phenomenon of protrude apex of the blended cement.

China Calcined Bauxite Market Production and Outlook

The resources, mining capacity and calcination capacity of refractory grade bauxite in China market were introduced.Then major environmental protection regulations launched over the past years were briefly reviewed. Meanwhile some thoughts about the outlook of the market were shared.