The largest movable mold EMS developed by POSCO in collaboration with Daineli-Rotelec for improving internal quality of a large CC bloom is being used at a large size bloom caster of POSCO since 2011.Internal quality ...The largest movable mold EMS developed by POSCO in collaboration with Daineli-Rotelec for improving internal quality of a large CC bloom is being used at a large size bloom caster of POSCO since 2011.Internal quality of carbon steel CC bloom of 700×700 mm~2 section size with the mold EMS was much improved compared with without the mold EMS.Equiaxed zone ratio increased from 50%to 100%and the grain of equiaxed structure became globular and fine.Top shrinkage was also much reduced by applying the movable mold EMS.展开更多
A two-dimensional model was applied to simulate the liquid core reduction (LCR) technology of bloom CC using ANSYS software. The deformation characteristics of bloom under different liquid fraction and reducing amount...A two-dimensional model was applied to simulate the liquid core reduction (LCR) technology of bloom CC using ANSYS software. The deformation characteristics of bloom under different liquid fraction and reducing amount are obtained. The results indicate that the main deformation condition of bloom shell is compressive strain, mainly undertaken by the liquid core, which increases with the enhancement of reducing amount. Solidified shell takes minor deformation. The longitudinal section of bloom appears sunken and the narrow side bulges, which grow serious when the liquid fraction increases.展开更多
采用50 t EAF-LF(VD)-CC-缓冷工艺,通过控制电弧炉终点[C]0.12%~0.25%,终点[P]≤0.015%,出钢预脱氧和合金化,LF精炼时采用CaO-Al_2O_3系无氟预熔精炼渣,以及连铸综合铸坯控制技术包括钢水深度≥800 mm 19 t中间包,控制拉速0.35~0.45 m/m...采用50 t EAF-LF(VD)-CC-缓冷工艺,通过控制电弧炉终点[C]0.12%~0.25%,终点[P]≤0.015%,出钢预脱氧和合金化,LF精炼时采用CaO-Al_2O_3系无氟预熔精炼渣,以及连铸综合铸坯控制技术包括钢水深度≥800 mm 19 t中间包,控制拉速0.35~0.45 m/min,钢水过热度15~25℃,优化二冷制度和末端电磁搅拌参数(350 A/8 Hz)等工艺措施,所生产的4130钢(/%:0.29~0.31C、0.25~0.28Si、0.51~0.54Mn、0.96~0.98Cr、0.19~0.20Mo、0.016~0.025A1)Φ350 mm连铸圆坯的[O]、[N]分别为(12~14)×10^(-6)、(55~70)×10^(-6),低倍组织≤1.0级,锻件的非金属夹杂物A、B≤1.0级、C、D≤0.5级,锻件超声波探伤级别、尺寸公差及表面质量等质量指标均满足用户要求。展开更多
简述了莱钢50 t EAF-LF(VD)-CC流程中合金钢260 mm×300 mm连铸坯质量控制集成技术的开发和应用效果。通过合理的铸坯纯净度和全程保护浇铸,二冷动态控制的二冷工艺设备设计,工艺设备精度参数群优化,热装工艺的铸坯质量在线预报判...简述了莱钢50 t EAF-LF(VD)-CC流程中合金钢260 mm×300 mm连铸坯质量控制集成技术的开发和应用效果。通过合理的铸坯纯净度和全程保护浇铸,二冷动态控制的二冷工艺设备设计,工艺设备精度参数群优化,热装工艺的铸坯质量在线预报判定系统等控制技术的开发,提高了铸坯质量,钢材酸浸低倍检验合格率由2007年的97.50%提高到2009年的99.01%,铸坯合格率在99.92%以上,成材率由原来的96.50%提高到96.80%,铸坯热装率由45%提高到75%。展开更多
文摘The largest movable mold EMS developed by POSCO in collaboration with Daineli-Rotelec for improving internal quality of a large CC bloom is being used at a large size bloom caster of POSCO since 2011.Internal quality of carbon steel CC bloom of 700×700 mm~2 section size with the mold EMS was much improved compared with without the mold EMS.Equiaxed zone ratio increased from 50%to 100%and the grain of equiaxed structure became globular and fine.Top shrinkage was also much reduced by applying the movable mold EMS.
文摘A two-dimensional model was applied to simulate the liquid core reduction (LCR) technology of bloom CC using ANSYS software. The deformation characteristics of bloom under different liquid fraction and reducing amount are obtained. The results indicate that the main deformation condition of bloom shell is compressive strain, mainly undertaken by the liquid core, which increases with the enhancement of reducing amount. Solidified shell takes minor deformation. The longitudinal section of bloom appears sunken and the narrow side bulges, which grow serious when the liquid fraction increases.
文摘采用50 t EAF-LF(VD)-CC-缓冷工艺,通过控制电弧炉终点[C]0.12%~0.25%,终点[P]≤0.015%,出钢预脱氧和合金化,LF精炼时采用CaO-Al_2O_3系无氟预熔精炼渣,以及连铸综合铸坯控制技术包括钢水深度≥800 mm 19 t中间包,控制拉速0.35~0.45 m/min,钢水过热度15~25℃,优化二冷制度和末端电磁搅拌参数(350 A/8 Hz)等工艺措施,所生产的4130钢(/%:0.29~0.31C、0.25~0.28Si、0.51~0.54Mn、0.96~0.98Cr、0.19~0.20Mo、0.016~0.025A1)Φ350 mm连铸圆坯的[O]、[N]分别为(12~14)×10^(-6)、(55~70)×10^(-6),低倍组织≤1.0级,锻件的非金属夹杂物A、B≤1.0级、C、D≤0.5级,锻件超声波探伤级别、尺寸公差及表面质量等质量指标均满足用户要求。
文摘简述了莱钢50 t EAF-LF(VD)-CC流程中合金钢260 mm×300 mm连铸坯质量控制集成技术的开发和应用效果。通过合理的铸坯纯净度和全程保护浇铸,二冷动态控制的二冷工艺设备设计,工艺设备精度参数群优化,热装工艺的铸坯质量在线预报判定系统等控制技术的开发,提高了铸坯质量,钢材酸浸低倍检验合格率由2007年的97.50%提高到2009年的99.01%,铸坯合格率在99.92%以上,成材率由原来的96.50%提高到96.80%,铸坯热装率由45%提高到75%。
