The B4C/2024Al composites were successfully produced by pressureless infiltration method, and the effects of heat treatment on phase content and mechanical properties were investigated by X-ray diffraction （XRD）, sc...The B4C/2024Al composites were successfully produced by pressureless infiltration method, and the effects of heat treatment on phase content and mechanical properties were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and mechanical properties testing. The results show that phases of BnC/2024Al composites include B4C, Al, Al3BC, AlB2 and Al2Cu. The phase species remain unchanged; however, the phase content of the composites changes significantly after heat treatment at the temperature of 660, 700, 800 or 900 ℃ for 12, 24 or 36 h. It is found that the heat treatment results in not only considerable enhancement in hardness, but also reduction in bending strength of the composites. Heat treatment at 800 ℃ for 36 h does best to hardness of the composites, while at 700 ℃ for 36 h it is the most beneficial to their comprehensive mechanical properties.展开更多
B4C/6061Al composites reinforced with nano-to micrometer-sized B4C particles were fabricated via powder metallurgy route consisting of spark plasma sintering(SPS)and hot extrusion and rolling(HER),followed by T6 treat...B4C/6061Al composites reinforced with nano-to micrometer-sized B4C particles were fabricated via powder metallurgy route consisting of spark plasma sintering(SPS)and hot extrusion and rolling(HER),followed by T6 treatment.The microstructural evolution and mechanical properties were investigated.Results showed that the status of B4C particles changed from a network after SPS to a dispersion distribution after HER.The substructured grains reached 66.5%owing to the pinning effect of nano-sized B4C,and the grain size was refined from 3.12μm to 1.56μm after HER.After T6 treatment,dispersed Mg_(2)Si precipitated phases formed,and the grain size increased to 1.87μm.Fine recrystallized grains around micro-sized B4C were smaller than those in the areas with uniform distribution of nano-sized B4C and Mg_(2)Si.The stress distributions of as-rolled and heated composites were similar,considering that the T6 heat treatment was only effective in eliminating the first internal stress.The Vickers,microhardness,and tensile strength of as-SPSed composites were greatly improved from HV 55.45,0.86 GPa,and 180 MPa to HV 77.51,1.08 GPa,and 310 MPa,respectively.Despite the precipitation strengthening,the corresponding values of as-heated composites decreased to HV 70.82,0.85 GPa,and 230 MPa owing to grain coarsening.展开更多
Anodized composite films containing Si C nanoparticles were synthesized on Ti6Al4 V alloy by anodic oxidation procedure in C4O6H4Na2 electrolyte. Scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) ...Anodized composite films containing Si C nanoparticles were synthesized on Ti6Al4 V alloy by anodic oxidation procedure in C4O6H4Na2 electrolyte. Scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) and X-ray photoelectron spectroscopy(XPS) were employed to characterize the morphology and composition of the films fabricated in the electrolytes with and without addition of Si C nanoparticles. Results show that Si C particles can be successfully incorporated into the oxide film during the anodizing process and preferentially concentrate within internal cavities and micro-cracks. The ball-on-disk sliding tests indicate that Si C-containing oxide films register much lower wear rate than the oxide films without Si C under dry sliding condition. Si C particles are likely to melt and then are oxidized by frictional heat during sliding tests. Potentiodynamic polarization behavior reveals that the anodized alloy with Si C nanoparticles results in a reduction in passive current density to about 1.54×10-8 A/cm2, which is more than two times lower than that of the Ti O2 film(3.73×10-8 A/cm2). The synthesized composite film has good anti-wear and anti-corrosion properties and the growth mechanism of nanocomposite film is also discussed.展开更多
Al matrix composites with a high volume fraction of reinforcements were fabricated with a compact of Al-Ti-B4C powder mixtures by quick spontaneous infiltration(QSI) process in an aluminum melt. Given the exothermal n...Al matrix composites with a high volume fraction of reinforcements were fabricated with a compact of Al-Ti-B4C powder mixtures by quick spontaneous infiltration(QSI) process in an aluminum melt. Given the exothermal nature of the reaction between CuO and Al, a certain amount of CuO addition to the Al-Ti-B4C system dramatically increases the adiabatic temperature and thereby enables the complete combustion reaction in an aluminum melt(about 1,173 K). After the QSI process, the compact fabricated with CuO retains its original shape and the obtained composite exhibits sound microstructure containing reaction products of TiB2, Al3BC and B4C. The formation of such reinforcements when adding CuO contributes to enhancing the properties of the composites that show far superior hardness and elastic modulus of 3.03 GPa and 158.9 GPa, respectively, with lower coefficient of thermal expansion(9.44 ppm?K-1) compared to those with no CuO addition.展开更多
Al4SiC4/Al4O4C composites were synthesized based on m （ sintered clay） ： m （ active carbon ） ： m （ aluminum powder） =39： 27. 6： 33. 4, adding TiO2 powder （ anatase type, 0. 3%, 6%, 9%, respectively）, addin...Al4SiC4/Al4O4C composites were synthesized based on m （ sintered clay） ： m （ active carbon ） ： m （ aluminum powder） =39： 27. 6： 33. 4, adding TiO2 powder （ anatase type, 0. 3%, 6%, 9%, respectively）, adding 〈 10% phenolic resin as binder, mixing well, pressing, drying, firing in a corundum tubular furnace in flowing argon at 1 300, 1 400, 1 500, 1 600 and 1 700℃ for 2 h, respectively. Effect of TiO2 addition on phase composition and microstructure of Al4SiC4/Al4O4C composites was investigated by TGA, chemical analysis, XRD and SEM. The results show that ： （ 1 ） Ti in the specimens loses a little in the process of firing, all residual TiO2 transforms into TiC when the firing temperature is below 1 300℃, and the formed TiC exists stably at 1 300 - 1 700 ℃; （2） the TiO2 addition has little effect on phase composition of composites ; however, when more than 3% of TiO2 is added, the formation temperature of Al4SiC4 and Al4O4C increases from 1 500 ℃ to 1 600℃ ; （ 3 ） with the concentration of Ti^4＋ increasing, Ti^4＋ may react easily with Al4SiC4 and Al4O4C forrning the finite substitution solid solution resulting in lattice defect, which leads to the decomposition of Al4SiC4 at 1 700℃, the formation of more Al4O4C short fiber, and the formation of flake Al2O3 layer on suorface of the specimen.展开更多
The equilibrium phases and adiabatic temperature for combustion synthesis and reaction hot pressing of Al 2O 3/B 4C employing ① Al, B 2O 3 and C ② C, B, Al 2O 3 as starting reactants were analyzed by the CALP...The equilibrium phases and adiabatic temperature for combustion synthesis and reaction hot pressing of Al 2O 3/B 4C employing ① Al, B 2O 3 and C ② C, B, Al 2O 3 as starting reactants were analyzed by the CALPHAD technique. It is shown that the equilibrium phases at the adiabatic temperature in the combusion system (1) are not the intended composite Al 2O 3/B 4C but other phases. Good agreement with the experimental data was achieved for the calculated adiabatic temperature. The results were discussed with respect to the elimination of the by product in the combustion synthesis. It also revealed that the reactant mixture (2) is a weak exothermic or endothermic reaction system, which can be employed in the reaction hot pressing.展开更多
Cold spray additive manufacturing(CSAM) provides a potential solid state manufacturing route to fabricate variety of aluminum matrix composites(AMCs) with reduced possibility of undesired chemical reactions and residu...Cold spray additive manufacturing(CSAM) provides a potential solid state manufacturing route to fabricate variety of aluminum matrix composites(AMCs) with reduced possibility of undesired chemical reactions and residual thermal stresses. This study presents a hybrid(i.e. hot compression + hot rolling)post-deposition treatment to reinvigorate the mechanical properties of cold spray additively manufactured Al/B4 C composites. The as-deposited samples were initially subjected to 30% thickness reduction via hot compression treatment at 500°C followed by a hot rolling treatment with 40% thickness reduction in 2 passes. Electron backscatter diffraction(EBSD) and high resolution transmission electron microscopy(HRTEM) results revealed that after hybrid post-deposition treatment(involving 70%accumulative thickness reduction), the aluminum grains in the matrix were extensively refined due to simultaneous operation of continuous dynamic recrystallization(CDRX) and geometric dynamic recrystallization(GDRX). Furthermore, interfacial defects were remarkably reduced while the nature of Al/Al and Al/B4C interfacial bonding was changed from sheer mechanical interlocking to metallurgical bonding which facilitated efficient transference of applied load to uniformly dispersed bimodal B4C particles. As a result, ultimate tensile strength(UTS) and elongation(EL) of the as-deposited sample were simultaneously improved from 37 to 185 MPa and 0.3% to 6.2%, respectively.展开更多
In this study, aluminum alloy （Al-2 wt% Cu） matrix composites reinforced with I, 2 and 4 wt% boron carbide nanoparticles fabricated through mechanical milling with average size of 100 nm were fabricated via stir cas...In this study, aluminum alloy （Al-2 wt% Cu） matrix composites reinforced with I, 2 and 4 wt% boron carbide nanoparticles fabricated through mechanical milling with average size of 100 nm were fabricated via stir casting method at 850℃. Cast ingots of the matrix alloy and the composites were extruded at 500℃ at an extrusion ratio of 10：1 to investigate the effects of hot extrusion on the mechanical properties of the composites. The microstructures of the as-cast and the extruded composites were investigated by scanning electron microscopy （SEM）. Density measurement, hardness and tensile tests were carried out to identify the mechanical properties of the composites. The extruded samples revealed a more uniform distribution of B4C nanoparticles. Also, the extruded samples had strength and ductility values superior to those of the as-cast counterparts. In the as-cast and the extruded samples, with increasing amount of B4C nanoparticles, yield strength and tensile strength increased but e^ongation to fracture decreased.展开更多
B_(4)C/Al composites are widely utilized as neutron absorbing materials for the storage and transportation of spent nuclear fuel.In order to improve the high-temperature mechanical properties of B_(4)C/Al composites,i...B_(4)C/Al composites are widely utilized as neutron absorbing materials for the storage and transportation of spent nuclear fuel.In order to improve the high-temperature mechanical properties of B_(4)C/Al composites,in-situ nano-Al_(2)O_(3)was introduced utilizing oxide on Al powder surface.In this study,the Al_(2)O_(3)content was adjusted by utilizing spheroid Al powder with varying diameters,thereby investigating the impact of Al_(2)O_(3)content on the tensile properties of(B_(4)C+Al_(2)O_(3))/Al composites.It was found that the pinning effect of Al_(2)O_(3)on the grain boundaries could hinder the recovery of dislocations and lead to dislocation accumulation at high temperature.As the result,with the increase in Al_(2)O_(3)content and the decrease in grain size,the high-temperature strength of the composites increased significantly.The finest Al powder used in this investigation had a diameter of 1.4μm,whereas the resultant composite exhibited a maximum strength of 251 MPa at room temperature and 133 MPa at 350℃,surpassing that of traditional B_(4)C/Al composites.展开更多
This study evaluated the mechanical properties and thermal properties of Al-12 vol%B4 C composite at elevated temperature strengthened with in situ Al2 O3 network.The composite was fabricated using powder metallurgy(P...This study evaluated the mechanical properties and thermal properties of Al-12 vol%B4 C composite at elevated temperature strengthened with in situ Al2 O3 network.The composite was fabricated using powder metallurgy(PM)with raw materials of fine atomized aluminum powders,and the associated microstructures were observed.At 350℃,the composite had ultimate tensile strength of UTS=137 MPa,yield strength of YS0.2=118 MPa,and elongation ofε=4%.Besides,the mechanical properties of the composite remained unchanged at 350℃after the long holding periods up to 1000 h.The excellent mechanical properties and thermal stability at 350℃were secured by in situ am-Al2O3 network that strengthened the grain boundaries.The interfacial debonding and brittle cracking of B4 C particles were the main fracture mechanisms of the composite.In addition,the influence of sintering temperature and rolling deformation on the microstructures and mechanical properties was studied.展开更多
基金Project(2011CB605805)supported by the National Basic Research Program of China
文摘The B4C/2024Al composites were successfully produced by pressureless infiltration method, and the effects of heat treatment on phase content and mechanical properties were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and mechanical properties testing. The results show that phases of BnC/2024Al composites include B4C, Al, Al3BC, AlB2 and Al2Cu. The phase species remain unchanged; however, the phase content of the composites changes significantly after heat treatment at the temperature of 660, 700, 800 or 900 ℃ for 12, 24 or 36 h. It is found that the heat treatment results in not only considerable enhancement in hardness, but also reduction in bending strength of the composites. Heat treatment at 800 ℃ for 36 h does best to hardness of the composites, while at 700 ℃ for 36 h it is the most beneficial to their comprehensive mechanical properties.
基金Projects(51775366,51805358)supported by the National Natural Science Foundation of ChinaProject(20130321024)supported by the Key Science and Technology Program of Shanxi Province,China。
文摘B4C/6061Al composites reinforced with nano-to micrometer-sized B4C particles were fabricated via powder metallurgy route consisting of spark plasma sintering(SPS)and hot extrusion and rolling(HER),followed by T6 treatment.The microstructural evolution and mechanical properties were investigated.Results showed that the status of B4C particles changed from a network after SPS to a dispersion distribution after HER.The substructured grains reached 66.5%owing to the pinning effect of nano-sized B4C,and the grain size was refined from 3.12μm to 1.56μm after HER.After T6 treatment,dispersed Mg_(2)Si precipitated phases formed,and the grain size increased to 1.87μm.Fine recrystallized grains around micro-sized B4C were smaller than those in the areas with uniform distribution of nano-sized B4C and Mg_(2)Si.The stress distributions of as-rolled and heated composites were similar,considering that the T6 heat treatment was only effective in eliminating the first internal stress.The Vickers,microhardness,and tensile strength of as-SPSed composites were greatly improved from HV 55.45,0.86 GPa,and 180 MPa to HV 77.51,1.08 GPa,and 310 MPa,respectively.Despite the precipitation strengthening,the corresponding values of as-heated composites decreased to HV 70.82,0.85 GPa,and 230 MPa owing to grain coarsening.
基金Project(51271012)supported by the National Natural Science Foundation of China
文摘Anodized composite films containing Si C nanoparticles were synthesized on Ti6Al4 V alloy by anodic oxidation procedure in C4O6H4Na2 electrolyte. Scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) and X-ray photoelectron spectroscopy(XPS) were employed to characterize the morphology and composition of the films fabricated in the electrolytes with and without addition of Si C nanoparticles. Results show that Si C particles can be successfully incorporated into the oxide film during the anodizing process and preferentially concentrate within internal cavities and micro-cracks. The ball-on-disk sliding tests indicate that Si C-containing oxide films register much lower wear rate than the oxide films without Si C under dry sliding condition. Si C particles are likely to melt and then are oxidized by frictional heat during sliding tests. Potentiodynamic polarization behavior reveals that the anodized alloy with Si C nanoparticles results in a reduction in passive current density to about 1.54×10-8 A/cm2, which is more than two times lower than that of the Ti O2 film(3.73×10-8 A/cm2). The synthesized composite film has good anti-wear and anti-corrosion properties and the growth mechanism of nanocomposite film is also discussed.
基金supported by a grant from the Fundamental R&D Program for Core Technology of Materialsfunded by the Ministry of Knowledge Economy,Republic of Korea(No.10037308)
文摘Al matrix composites with a high volume fraction of reinforcements were fabricated with a compact of Al-Ti-B4C powder mixtures by quick spontaneous infiltration(QSI) process in an aluminum melt. Given the exothermal nature of the reaction between CuO and Al, a certain amount of CuO addition to the Al-Ti-B4C system dramatically increases the adiabatic temperature and thereby enables the complete combustion reaction in an aluminum melt(about 1,173 K). After the QSI process, the compact fabricated with CuO retains its original shape and the obtained composite exhibits sound microstructure containing reaction products of TiB2, Al3BC and B4C. The formation of such reinforcements when adding CuO contributes to enhancing the properties of the composites that show far superior hardness and elastic modulus of 3.03 GPa and 158.9 GPa, respectively, with lower coefficient of thermal expansion(9.44 ppm?K-1) compared to those with no CuO addition.
基金supported by the National Science Foundation of China (NSFC) under Grant No.50772079the National Basic Research Program of China Earmarked Research Grant No.2009CB626605
文摘Al4SiC4/Al4O4C composites were synthesized based on m （ sintered clay） ： m （ active carbon ） ： m （ aluminum powder） =39： 27. 6： 33. 4, adding TiO2 powder （ anatase type, 0. 3%, 6%, 9%, respectively）, adding 〈 10% phenolic resin as binder, mixing well, pressing, drying, firing in a corundum tubular furnace in flowing argon at 1 300, 1 400, 1 500, 1 600 and 1 700℃ for 2 h, respectively. Effect of TiO2 addition on phase composition and microstructure of Al4SiC4/Al4O4C composites was investigated by TGA, chemical analysis, XRD and SEM. The results show that ： （ 1 ） Ti in the specimens loses a little in the process of firing, all residual TiO2 transforms into TiC when the firing temperature is below 1 300℃, and the formed TiC exists stably at 1 300 - 1 700 ℃; （2） the TiO2 addition has little effect on phase composition of composites ; however, when more than 3% of TiO2 is added, the formation temperature of Al4SiC4 and Al4O4C increases from 1 500 ℃ to 1 600℃ ; （ 3 ） with the concentration of Ti^4＋ increasing, Ti^4＋ may react easily with Al4SiC4 and Al4O4C forrning the finite substitution solid solution resulting in lattice defect, which leads to the decomposition of Al4SiC4 at 1 700℃, the formation of more Al4O4C short fiber, and the formation of flake Al2O3 layer on suorface of the specimen.
文摘The equilibrium phases and adiabatic temperature for combustion synthesis and reaction hot pressing of Al 2O 3/B 4C employing ① Al, B 2O 3 and C ② C, B, Al 2O 3 as starting reactants were analyzed by the CALPHAD technique. It is shown that the equilibrium phases at the adiabatic temperature in the combusion system (1) are not the intended composite Al 2O 3/B 4C but other phases. Good agreement with the experimental data was achieved for the calculated adiabatic temperature. The results were discussed with respect to the elimination of the by product in the combustion synthesis. It also revealed that the reactant mixture (2) is a weak exothermic or endothermic reaction system, which can be employed in the reaction hot pressing.
基金supported financially by the National Natural Science Foundation of China(No.51671205)
文摘Cold spray additive manufacturing(CSAM) provides a potential solid state manufacturing route to fabricate variety of aluminum matrix composites(AMCs) with reduced possibility of undesired chemical reactions and residual thermal stresses. This study presents a hybrid(i.e. hot compression + hot rolling)post-deposition treatment to reinvigorate the mechanical properties of cold spray additively manufactured Al/B4 C composites. The as-deposited samples were initially subjected to 30% thickness reduction via hot compression treatment at 500°C followed by a hot rolling treatment with 40% thickness reduction in 2 passes. Electron backscatter diffraction(EBSD) and high resolution transmission electron microscopy(HRTEM) results revealed that after hybrid post-deposition treatment(involving 70%accumulative thickness reduction), the aluminum grains in the matrix were extensively refined due to simultaneous operation of continuous dynamic recrystallization(CDRX) and geometric dynamic recrystallization(GDRX). Furthermore, interfacial defects were remarkably reduced while the nature of Al/Al and Al/B4C interfacial bonding was changed from sheer mechanical interlocking to metallurgical bonding which facilitated efficient transference of applied load to uniformly dispersed bimodal B4C particles. As a result, ultimate tensile strength(UTS) and elongation(EL) of the as-deposited sample were simultaneously improved from 37 to 185 MPa and 0.3% to 6.2%, respectively.
文摘In this study, aluminum alloy （Al-2 wt% Cu） matrix composites reinforced with I, 2 and 4 wt% boron carbide nanoparticles fabricated through mechanical milling with average size of 100 nm were fabricated via stir casting method at 850℃. Cast ingots of the matrix alloy and the composites were extruded at 500℃ at an extrusion ratio of 10：1 to investigate the effects of hot extrusion on the mechanical properties of the composites. The microstructures of the as-cast and the extruded composites were investigated by scanning electron microscopy （SEM）. Density measurement, hardness and tensile tests were carried out to identify the mechanical properties of the composites. The extruded samples revealed a more uniform distribution of B4C nanoparticles. Also, the extruded samples had strength and ductility values superior to those of the as-cast counterparts. In the as-cast and the extruded samples, with increasing amount of B4C nanoparticles, yield strength and tensile strength increased but e^ongation to fracture decreased.
基金supported by the National Key R&D Program of China(Grant No.2023YFB3710601)the National Natural Science Foundation of China(Grant Nos.52203385 and 52171056)+2 种基金the CNNC Science Fund for Talented Young Scholars,the Institute of Metal Research(IMR)Innovation Fund(Grant No.2021-ZD02)the Natural Science Foundation of Liaoning Province(Grant No.2022-BS-009)Young Elite Scientists Sponsorship Program by CAST(Grant No.YESS20220225).
文摘B_(4)C/Al composites are widely utilized as neutron absorbing materials for the storage and transportation of spent nuclear fuel.In order to improve the high-temperature mechanical properties of B_(4)C/Al composites,in-situ nano-Al_(2)O_(3)was introduced utilizing oxide on Al powder surface.In this study,the Al_(2)O_(3)content was adjusted by utilizing spheroid Al powder with varying diameters,thereby investigating the impact of Al_(2)O_(3)content on the tensile properties of(B_(4)C+Al_(2)O_(3))/Al composites.It was found that the pinning effect of Al_(2)O_(3)on the grain boundaries could hinder the recovery of dislocations and lead to dislocation accumulation at high temperature.As the result,with the increase in Al_(2)O_(3)content and the decrease in grain size,the high-temperature strength of the composites increased significantly.The finest Al powder used in this investigation had a diameter of 1.4μm,whereas the resultant composite exhibited a maximum strength of 251 MPa at room temperature and 133 MPa at 350℃,surpassing that of traditional B_(4)C/Al composites.
基金financially supported by Shenzhen Engineering Laboratory of Nuclear Materials and Service Safety。
文摘This study evaluated the mechanical properties and thermal properties of Al-12 vol%B4 C composite at elevated temperature strengthened with in situ Al2 O3 network.The composite was fabricated using powder metallurgy(PM)with raw materials of fine atomized aluminum powders,and the associated microstructures were observed.At 350℃,the composite had ultimate tensile strength of UTS=137 MPa,yield strength of YS0.2=118 MPa,and elongation ofε=4%.Besides,the mechanical properties of the composite remained unchanged at 350℃after the long holding periods up to 1000 h.The excellent mechanical properties and thermal stability at 350℃were secured by in situ am-Al2O3 network that strengthened the grain boundaries.The interfacial debonding and brittle cracking of B4 C particles were the main fracture mechanisms of the composite.In addition,the influence of sintering temperature and rolling deformation on the microstructures and mechanical properties was studied.
