A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been develo...A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been developed and here presented. More in details, the predictive capabilities of this CAE (computer-aided engineering) tool can be applied for the study of both roller and gerotor architectures and considering both pumping and motoring operating mode. First of all, an in-house developed 2D CFD methodology, based on the integration of the stationary form of the Reynolds equation for the determination of the pressure distribution inside the lateral clearances bounded by the sides of the stator-rotor group and the valve plate, as well as the internal manifold surface, is firstly presented and applied. The same computational procedure has been also involved for the investigation of the leakages through the clearance between the valve plate and the balancing ring. After that, a lumped and distributed parameters numerical model has been involved for the simulation of a typical orbit roller motor operation. In this case, particular care has been devoted to the modeling of the axial leakage clearances, adopting analytical interpolation functions deducted from the numerical results calculated applying the previously described 2D CFD methodology. Finally, the whole CAE approach has been validated by means of a comprehensive numerical versus experimental comparison, obtaining a general good accordance for the overall operating field of this particular type of hydraulic unit.展开更多
The computer simulation is an important method for hydrokinetic hammer design. Various kinds of simulation measures with their technical characters and applications being taken during the computer aided design are enu...The computer simulation is an important method for hydrokinetic hammer design. Various kinds of simulation measures with their technical characters and applications being taken during the computer aided design are enumerated. Computer simulation supports plenty of valuable references to the designer. Each type of simulation process is used to explore the exact aspect of the performance of hydrokinetic hammer and each type of simulation method has its own excellences and deficiencies. Thus the integrative simulation methods based on modem computational technology are brought forward to obtain the perfect capability of the whole product. Along with the development of computer hardware and software, various kinds of platforms have been provided to different simulation methods that can be carried out with distinct working flows. The jet flow element is the core part of the hydrokinetic hammer. We can build the ideal simulation model of it by means of CFD ( computational fluid dynamics) technology. On the other hand, to set up the digital model of piston and hammer, the best way is to build the virtual prototype using automatic dynamic analysis of mechanical system. As a result of the argumentation, we think the technique of Virtual Prototype and CFD are the prime way to process the combined computer simulation for hydrokinetic hammer,展开更多
文摘A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been developed and here presented. More in details, the predictive capabilities of this CAE (computer-aided engineering) tool can be applied for the study of both roller and gerotor architectures and considering both pumping and motoring operating mode. First of all, an in-house developed 2D CFD methodology, based on the integration of the stationary form of the Reynolds equation for the determination of the pressure distribution inside the lateral clearances bounded by the sides of the stator-rotor group and the valve plate, as well as the internal manifold surface, is firstly presented and applied. The same computational procedure has been also involved for the investigation of the leakages through the clearance between the valve plate and the balancing ring. After that, a lumped and distributed parameters numerical model has been involved for the simulation of a typical orbit roller motor operation. In this case, particular care has been devoted to the modeling of the axial leakage clearances, adopting analytical interpolation functions deducted from the numerical results calculated applying the previously described 2D CFD methodology. Finally, the whole CAE approach has been validated by means of a comprehensive numerical versus experimental comparison, obtaining a general good accordance for the overall operating field of this particular type of hydraulic unit.
基金Project of State 863 Program(No.2006AA06A109-3-2-1)
文摘The computer simulation is an important method for hydrokinetic hammer design. Various kinds of simulation measures with their technical characters and applications being taken during the computer aided design are enumerated. Computer simulation supports plenty of valuable references to the designer. Each type of simulation process is used to explore the exact aspect of the performance of hydrokinetic hammer and each type of simulation method has its own excellences and deficiencies. Thus the integrative simulation methods based on modem computational technology are brought forward to obtain the perfect capability of the whole product. Along with the development of computer hardware and software, various kinds of platforms have been provided to different simulation methods that can be carried out with distinct working flows. The jet flow element is the core part of the hydrokinetic hammer. We can build the ideal simulation model of it by means of CFD ( computational fluid dynamics) technology. On the other hand, to set up the digital model of piston and hammer, the best way is to build the virtual prototype using automatic dynamic analysis of mechanical system. As a result of the argumentation, we think the technique of Virtual Prototype and CFD are the prime way to process the combined computer simulation for hydrokinetic hammer,