High-sensitivity phase imaging eddy current magneto-optical system for carbon fiber reinforced polymers detection

This paper proposed a high-sensitivity phase imaging eddy current magneto-optical (PI-ECMO) system for carbon fiber reinforced polymer (CFRP) defect detection. In contrast to other eddy current-based detection systems, the proposed system employs a fixed position excitation coil while enabling the detection point to move within the detection region. This configuration effectively mitigates the interference caused by the lift-off effect, which is commonly observed in systems with moving excitation coils. Correspondingly, the relationship between the defect characteristics (orientation and position) and the surface vertical magnetic field distribution (amplitude and phase) is studied in detail by theoretical analysis and numerical simulations. Experiments conducted on woven CFRP plates demonstrate that the designed PI-ECMO system is capable of effectively detecting both surface and internal cracks, as well as impact defects. The excitation current is significantly reduced compared with traditional eddy current magneto-optical (ECMO) systems.

A review on machinability of carbon fiber reinforced polymer(CFRP)and glass fiber reinforced polymer(GFRP)composite materials

Fiber reinforced polymer(FRP) composite materials are heterogeneous and anisotropic materials that do not exhibit plastic deformation. They have been used in a wide range of contemporary applications particularly in space and aviation,automotive,maritime and manufacturing of sports equipment. Carbon fiber reinforced polymer(CFRP) and glass fiber reinforced polymer(GFRP) composite materials,among other fiber reinforced materials,have been increasingly replacing conventional materials with their excellent strength and low specific weight properties. Their manufacturability in varying combinations with customized strength properties,also their high fatigue,toughness and high temperature wear and oxidation resistance capabilities render these materials an excellent choice in engineering applications.In the present review study,a literature survey was conducted on the machinability properties and related approaches for CFRP and GFRP composite materials. As in the machining of all anisotropic and heterogeneous materials,failure mechanisms were also reported in the machining of CFRP and GFRP materials with both conventional and modern manufacturing methods and the results of these studies were obtained by use of variance analysis(ANOVA),artificial neural networks(ANN) model,fuzzy inference system(FIS),harmony search(HS) algorithm,genetic algorithm(GA),Taguchi's optimization technique,multi-criteria optimization,analytical modeling,stress analysis,finite elements method(FEM),data analysis,and linear regression technique. Failure mechanisms and surface quality is discussed with the help of optical and scanning electron microscopy,and profilometry. ANOVA,GA,FEM,etc. are used to analyze and generate predictive models.

Parameters of static response of carbon fiber reinforced polymer(CFRP) suspension cables

The feasibility of longer spans relies on the successful implementation of new high-strength light weight materials such as carbon fiber reinforced polymer(CFRP). First, a dimensionless equilibrium equation and the corresponding compatibility equation are established to develop the cable force equation and cable displacement governing equation for suspension cables, respectively. Subsequently, the inextensible cable case is introduced. The formula of the Irvine parameter is considered and its physical interpretation as well as its relationship with the chord gravity stiffness is presented. The influences on the increment of cable force and displacement by λ2 and load ratio p′ are analyzed, respectively. Based on these assumptions and the analytical formulations, a 2000 m span suspension cable is utilized as an example to verify the proposed formulation and the responses of the relative increment of cable force and cable displacement under symmetrical and asymmetrical loads are studied and presented. In each case, the deflections resulting from elastic elongation or solely due to geometrical displacement are analyzed for the lower elastic modulus CFRP. Finally, in comparison with steel cables, the influences on the cable force equation and the governing displacement equation by span and rise span ratio are analyzed. Moreover, the influences on the static performance of suspension bridge by span and sag ratios are also analyzed. The substantive characteristics of the static performance of super span CFRP suspension bridges are clarified and the superiority and the characteristics of CFRP cable structure are demonstrated analytically.

Study of galvanic corrosion and mechanical joint properties of AZ31B and carbon-fiber–reinforced polymer joined by friction self-piercing riveting

A new testing methodology was developed to quantitively study galvanic corrosion of AZ31B and thermoset carbon-fiber–reinforced polymer spot-joined by a friction self-piercing riveting process.Pre-defined areas of AZ31B in the joint were exposed in 0.1 M NaCl solution over time.Massive galvanic corrosion of AZ31B was observed as exposure time increased.The measured volume loss was converted into corrosion current that was at least 48 times greater than the corrosion current of AZ31B without galvanic coupling.Ninety percent of the mechanical joint integrity was retained for corroded F-SPR joints to 200 h and then decreased because of the massive volume loss of AZ31B。

Mechanical joint performances of friction self-piercing riveted carbon fiber reinforced polymer and AZ31B Mg alloy

Carbon fiber reinforced polymer(CFRP) and AZ31B Mg alloy were joined by the friction self-piercing riveting(F-SPR) with different steel rivet shank sizes. With the increase of rivet shank size, lap shear fracture load and mechanical interlock distance increased. Ultrafine grains were formed at the joint in AZ31B as a result of dynamic recrystallization, which contributed to the higher hardness. Fatigue life of the CFRP-AZ31B joint was studied at various peak loads of 0.5, 1, 2, and 3 kN and compared with the resistance spot welded AZ31B-AZ31B from the open literature. The fatigue performance was better at higher peak load(>2 kN) and comparable to that of resistance spot welding of AZ31B to AZ31B at lower peak loads(<1 kN). From fractography, the crack initiation for lower peak load(<1 kN) case was observed at the fretting positions on the top and bottom surfaces of AZ31B sheet. When peak load was increased, fretting between the rivet and the top of AZ31B became more dominant to initiate a crack during fatigue testing.

Shear strengthening of pre-damaged reinforced concrete beams with carbon fiber reinforced polymer sheet strips

This paper presents the results of an experimental investigation on the response of pre-damaged reinforced concrete （RC） beam strengthened in shear using applied-epoxy unidirectional carbon fiber reinforced polymer （CFRP） sheet. The reasearch included four test rectangular simply supported RC beams in shear capacity. One is the control beam, two RC beams are damaged to a predetermined degree from ultimate shear capacity of the control beam, and the last beam is left without pre-damaged and then strengthened with using externally bonded carbon fiber reinforced polymer to upgrade their shear capacity. We focused on the damage degree to beams during strengthening, therefore, only the beams with sidebonded CFRPs strips and horizontal anchored strips were used. The results show the feasibility of using CFRPs to restore or increase the load-carrying capacity in the shear of damaged RC beams. The failure mode of all the CFRP-strengthened beams is debonding of CFRP vertical strips. Two prediction available models in AC1-440 and fib European code were compared with the experimental results.

Investigating Some Parameters Affecting Flexural Behavior of Reinforced Concrete Beams Strengthened with Carbon Fiber Reinforced Polymer Laminate

In this paper,the influence of some important parameters affecting the flexural behavior of reinforced concrete beams strengthened with one layer of carbon fiber reinforced polymer(CFRP)laminate has been studied.For this purpose,six reinforced concrete beams were cast and tested in the laboratory.Based on the obtained data,when CFRP laminate is applied to the tension face,too close to the steel rebar,the flexural strength of the strengthened beam is reduced.In general,the performance of the beam strengthened with one wide CFRP strip is better than that strengthened with two equivalent narrow strips.Ultimate load capacity of each strengthened beam was calculated based on the method given by the ACI 440.2R and compared with the test one.It is concluded that,to avoid the steel rebar-CFRP laminate interaction effect,the CFRP laminate depth-to-the effective depth ratio(df/d)should not be smaller than about 1.17.

STUDY ON ULTRASONIC VIBRATION DRILLING IN CARBON FIBER REINFORCED POLYMERS

This paper researches ultrasonic vibration drilling of carbon fiber reinforced polymers composites that are hard, brittle, and have low shear strength between layers. An experiment plan has been developed to reduce the axial force. Experimental studies have been done on the influence of process parameters, tool structures on the drilling axial force. The drilling mechanism is specially investigated. Thus an effective method is presented to reduce the drilling axial force. The authors suppose that ultrasonic vibration drilling is feasible for carbon fiber reinforced polymers composites.

Ductility of Timber Beams Strengthened Using Fiber Reinforced Polymer

This research was conducted to investigate the ductility behavior of timber beams strengthened with CFRP （carbon fiber reinforced polymer） plates. The surface to be bonded was spiked by punching small holes of 2 mm in diameter with 10 mm spacing. The aim is to increase bonding capacity by having small studs. Five beams with the dimension of 100 mm x 200 mm x 3,000 mm were tested where one of the beams was used as control beam （unstrengthened）. The remaining beams were strengthened with different configurations before tested to failure under four-point loading. The results showed that the ductility was increased as the percentage of CFRP increased. The ductility was dramatically improved where the highest ductility index based on deflection method was 2.2 where the percentage increase was 37.5%, whereas the highest ductility index based on energy method was 3.2 where the percentage increase was 88.2%. From this study, it was found that 0.3% is the optimum value of CFRP area to achieve maximum ductility index. Ductility index obtained from energy method gives higher values when compared to deflection method. All beams in this study did not fail due to peel off or debonding. It was also proved that the spikes that have been made at the wood surface were very effective for bonding.

Impact Responses of the Carbon Fiber Fabric Reinforced Composites

To study the response characteristics of the carbon fiber fabric reinforced composites under impact loading, one dimensional strain impact test, multi gauge technique and Lagrange analysis method are used. The decaying rule of the stress σ , strain ε , strain rate ε · and density ρ with time and space is obtained. By the theory of dynamics, the impact response characteristics of the material is analyzed and discussed.

Thermo-Stamping Process of Glass and Carbon-Fibre Reinforced Polymer Composites

In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in order to reduce material costs. This study was specifically directed towards optimizing the impregnation of continuous glass and carbon fibres reinforcing two TP amorphous matrices, the polyphenylsulfone (PPSU) and polyetherimide (PEI), to obtain semi-finished products employed for aeronautical structures. The impregnation quality of inter and intra-yarns is analyzed and validated by optical and scanning micrographic observations conducted with an optical and a Scanning Electron Microscopies (SEM), respectively. The study showed that besides the process parameters and porosity distribution in the core of warp yarns, the impregnation quality depends on the surface properties of constituents. Desizing treatment has been carried out to improve the wettability of fibres by the TP matrices.

Study of damage behavior and repair effectiveness of patch repaired carbon fiber laminate under quasi-static indentation loading

Damage caused due to low-velocity impacts in composites leads to substantial deterioration in their residual strength and eventually provokes structural failure.This work presents an experimental investigation on the effects of different patch and parent laminate stacking sequences on the enhancement of impact strength of Carbon Fiber Reinforced Polymers(CFRP)composites by utilising the adhesively bonded external patch repair technique.Damage evolution study is also performed with the aid of Acoustic Emission(AE).Two different quasi-isotropic configurations were selected for the parent laminate,viz.,[45°/45°/0°/0°]s and[45°/0°/45°/0°]s.Quasi Static Indentation(QSI)test was performed on both the pristine laminates,and damage areas were detected by using the C-scan inspection technique.Damaged laminates were repaired by using a single-sided patch of two different configurations,viz.,[45°/45°/45°/45°]and[45°/0°/0°/45°],and employing a circular plug to fill the damaged hole.Four different combinations of repaired laminates with two configurations of each parent and patch laminate were produced,which were further subjected to the QSI test.The results reveal the effectiveness of the repair method,as all the repaired laminates show higher impact resistance compared to the respective pristine laminates.Patches of[45°/0°/0°/45°]configuration when repaired by taking[45°/45°/0°/0°]s and[45°/0°/45°/0°]s as parents exhibited 68%and 73%higher peak loads,respectively,than the respective pristine laminates.Furthermore,parent and patch of configuration[45°/0°/45°/0°]s and[45°/0°/0°/45°],respectively,attain the highest peak load,whereas[45°/45°/0°/0°]s and[45°/45°/45°/45°]combinations possess the most gradual decrease in the load.

Entrance and Exit Defects During Coarse Pitch Orbital Drilling of Carbon Fiber Reinforced Plastic Plates

Formation of entrance and exit defects in coarse pitch orbital drilling(CPOD)of carbon fiber reinforced plastic(CFRP)plates was investigated.Deep observation on entrance and exit morphology shows tear and burr are typical defects.Meanwhile,tear is more obvious than burr,and more entrance tears emerge than exit tears.As one of the major causes of entrance and exit defects in CPOD,cutting forces were substaintially studied by contrast experiments.Then,the effect of cutting parameters on entrance and exit tear was qualitatively analyzed through a single factor test.Experiment results indicate that the variation of rotation speed has little influence on entrance and exit tear.Increasing tangential feed per tooth can enlarge entrance tear,but bring little effect on exit tear.By increasing axial feed pitch,the hole entrance and exit show severe tear.When revolution radius grows bigger and bigger,entrance and exit tear firstly decreases,and then increases.Finally,the models of tear and delamination during CPOD of CFRP were established,the formation mechanisms of entrance and exit defects were revealed,and the control strategies were accordingly put forward.

Effect of neat and reinforced polyacrylonitrile nanofibers incorporation on interlaminar fracture toughness of carbon/epoxy composite

This paper presents an experimental investigation on fracture behavior of epoxy resin-carbon fibers composites interleaved with both neat polyacrylonitrile （PAN） nanofibers and A1203-PAN nanofibers. In particular, the paper focuses on the effect of adding Al2O3 nanopartiles in PAN nanofibers, which were incorporated in unidirectional （UD） laminates. The effectiveness of adding a thin film made of Al2O3-PAN on the fracture behavior of the carbon fiber reinforced polymer （CFRP） has been addressed by comparing the energy release rates, obtained by testing double cantilever beam （DCB） samples under mode I loading condition. A general improvement in interlaminar fracture energy of the CFRP is observed when the both neat PAN nanofibers and Al2O3-PAN nanofibers are interleaved. However, higher interlaminar strength has been observed for the samples with a thin film of Al2O3-PAN nanofibers, suggesting a better stress distribution and stress transformation from resin-rich area to reinforcement phase of hybrid composites.

Square concrete columns strengthened with carbon fiber reinforced plastics sheets at low temperatures

Twenty-one square concrete columns were constructed and tested. The testing results indicate that bonded carbon fiber reinforced plastics(CFRP) sheets can be used to increase the strength and improve the serviceability of damaged concrete columns at low temperatures. The failure of the specimens,in most cases,takes place within the middle half of the columns. And the failure of strengthened columns is sudden and explosive. The CFRP sheets increase both the axial load capacity and the ultimate concrete compressive strain of the columns. The ultimate loads of strengthened columns at-10,0 and 10 ℃ increase averagely by 9.09%,6.63% and 17.83%,respectively,as compared with those of the control specimens. The axial compressive strength of strengthened columns is related to the curing temperatures. The improvement of axial compressive strength decreases with reducing temperature,and when the temperature drops to a certain value,the improvement increases with falling temperature.

Toughness and Fracture Mechanism of Carbon Fiber Reinforced Epoxy Composites

The fracture toughness of carbon fiber reinforced epoxy composite(CFRP)was investigated through mode I and mode II shaped fracture system in this paper.A novel polyimide with trifluoromethyl groups and grafted nanosilica were used to modify epoxy resin.Effect of modified resin and unmodified resin on fracture toughness of CFRP was compared and discussed.Lay-up angles and thicknesses effects on fracture toughness of composites were also investigated.The fracture toughness of CFRP was obtained through double cantilever beam(DCB)and end notched flexure(ENF)tests.The results showed that the composites prepared by modified resin exhibited high fracture toughness compared with unmodified composites.The fracture toughness value of mode I increased from 1.83 kJ/m2 to 4.55 kJ/m2.The fracture toughness value of mode II increased from 2.30 kJ/m2 to 6.47 kJ/m2.

Anisotropic Thermal Diffusivity Measurements in High-Thermal-Conductive Carbon-Fiber-Reinforced Plastic Composites

This paper presents the temperature dependence of in-plane thermal diffusivity and anisotropy distribution for pitch-based carbon-fiber-reinforced polymers (CFRPs). The measurement was performed using the laser-spot periodic heating method. The samples were unidirectional (UD) and crossply (CP) CFRPs. All carbon fibers of the UD samples ran in one direction, while those of the CP samples ran in two directions. In both UD and CP CFRPs, from -80&deg;C to +80&deg;C, temperature dependence of thermal diffusivity values increased as temperature decreased. In this temperature range, the anisotropic ratio between the fiber direction and its perpendicular direction of the UD CFRP was 106 - 124. During the anisotropy distribution measurement, it was found that thermal anisotropy can be visualized by scanning the laser in a circle on the sample. The thermal diffusivity of the UD CFRP in the fiber direction was 17 times larger than that in the 15&deg;direction, and the thermal diffusivity in the other directions was lower than that in the 15&deg;direction. The anisotropy distribution for the CP CFRP reflected its inhomogeneous structure.

Durability of concrete beams reinforced with CFRP sheet under wet-dry cycles and loading

The test results of eight concrete beams reinforced with carbon fiber reinforced polymer （CFRP） sheets subjected to an aggressive environment under a sustained load are presented. The beams are 1 700 mm long with a rectangular cross-section of 120- mm width and 200-mm depth. The beams are precracked with a four-point flexural load, bonded CFRP sheets, and placed into wet-dry saline water（ NaCl） either in an unstressed state or loaded to about 30% or 60% of the initial ultimate load. The individual and coupled effects of wet-dry saline water and sustained bending stresses on the long term behaviour of concrete beams reinforced with the CFRP are investigated. The test results show that the coupled action of wet-dry saline water and sustained bending stresses appears to significantly affect the load capacity and the failure mode of beam strengthened with CFRP, mainly due to the degradation of the bond between CFRP and concrete. However, the stiffness is not affected by the coupled action of wet-dry cycles and a sustained load.

侧向冲击荷载作用下CFRP型材-方钢管混凝土柱的动力响应

为了研究CFRP型材-方钢管混凝土固简柱的抗侧向冲击性能,采用水平撞击装置对3个CFRP型材-方钢管混凝土柱进行侧向冲击试验.根据柱的破坏模式、局部变形、整体变形及冲击力分析柱的动力响应,研究了CFRP型材、边界条件、冲击能量与冲击冲量对试件动力响应的影响规律.结果表明,CFRP型材-方钢管混凝土固简柱呈现弯曲破坏,具有良好的抗冲击性能,且随着支座约束能力的增大,抗侧向冲击性能增大.增加单位冲击冲量可使悬臂试件的峰值位移下降7%,而两端固支试件峰值位移仅变化1%.随着支座约束能力的下降,冲击冲量对试件变形的影响程度增大.在钢管混凝土固简试件中内置CFRP型材可使冲击位置处峰值位移下降9%,且降低程度随着支座约束能力的下降而增加.

弯-剪-扭复合受力CFRP布加固RC梁抗扭性能细观数值分析

为了研究弯-剪-扭复合受力条件下碳纤维增强复合材料(carbon fiber reinforced polymer, CFRP)布加固钢筋混凝土(reinforced concrete, RC)梁的抗扭性能,建立体现混凝土材料非均质性、钢筋-混凝土黏结滑移关系和CFRP布-混凝土相互作用关系的细观数值分析模型。由于缺乏CFRP布加固RC梁在弯-剪-扭复合受力作用下失效破坏的典型物理试验,采用复合对比验证法对数值模型的合理性进行验证,即分别与单独受剪、单独受扭以及受弯-扭复合作用下RC梁和CFRP布加固RC梁的试验结果进行对比验证。进而,基于建立的细观数值分析模型探究了配纤率和扭弯比对CFRP布加固RC梁在弯-剪-扭复合受力作用下抗扭力学性能的影响。结果表明:1)采用CFRP布加固能够显著提高RC梁的峰值扭矩;2)随配纤率增加,RC梁损伤分布范围逐渐变大,CFRP布应变逐渐减小,梁整体峰值扭矩增大,但其增大幅度减小;3)随扭弯比增加,RC梁裂缝分布愈加集中,裂缝与水平方向夹角逐渐减小,梁整体峰值扭矩增大,CFRP布应变减小。建立的考虑弯-剪-扭复合受力作用的数值模拟方法可为后续研究复杂应力状态下CFRP布加固RC梁尺寸效应行为等奠定基础。