According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of t...According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of the serial CNC lathes are put forward.展开更多
A new architecture based on open-architecture CNC of an integrated measuring,modeling and manufacturing system is presented. A 3-axis vertical milling structure is used to achieve the manufacturing function. And a com...A new architecture based on open-architecture CNC of an integrated measuring,modeling and manufacturing system is presented. A 3-axis vertical milling structure is used to achieve the manufacturing function. And a computer vision camera is to be set up on the holder of the milling machine to capture the images of the work-piece and a image data acquisition card is used to translate the image data to the control computer,which acts as the measuring subsystem. Through processing the image data the model of the work-piece is established which plays the role of modeling subsystem. A motion control card is inserted into an industry computer to construct an open CNC system of the type of NC embedded PC which is more sophisticated than other new technologies on open CNC. The embedded motion card burdens the real-time tasks of the system and the IPC does the other management and planning tasks. The IPC together with the motion control card command the three axes of the system to accomplish the manufacturing and measuring functions and further the modeling function.展开更多
A measuring principle for acoustic power in plastics ultrasonic welding process is introduced in this paper. Signal detection circuits of current, voltage, frequency, power for ultrasonic transducer of plastic ultraso...A measuring principle for acoustic power in plastics ultrasonic welding process is introduced in this paper. Signal detection circuits of current, voltage, frequency, power for ultrasonic transducer of plastic ultrasonic welder are developed. A computer controlled measuring system is designed to sample the signals of welding process parameters. By using the designed system, the acoustic power curve during welding is calculated, saved, and displayed. And the relation between fusion state of plastics workpieces and input energy of joint is analyzed.展开更多
A measurement system for high power electrical variables with ultrasonic frequency was established. It can measure the effective values of the voltage and the current, the active power, the phase difference of voltage...A measurement system for high power electrical variables with ultrasonic frequency was established. It can measure the effective values of the voltage and the current, the active power, the phase difference of voltage and current, the frequency of the transducer during ultrasonic welding and cutting. In sampling circuits of the system, the measured current is sensed by using a no capacitance and no inductance precision resistor and is treated with a difference amplifier, the measured voltage is processed by using a proportional amplifier. For achieving good amplitude frequency characteristics and rapid measurement of high frequency signals, the resistors, capacitors and amplifiers used in the system are rationally selected. Calibrating experiments show that relative errors are less than 1% for voltage and current effective values and less than 2.5% for active power, and absolute errors are ±1 Hz for frequency and ±1.7° for phase difference of voltage and current in the range of 17～23 kHz .展开更多
The deformation and residual stress generated by the welding process can seriously affect the use of components.As a result,it is very important to understand the evolution of stress and strain during the welding proc...The deformation and residual stress generated by the welding process can seriously affect the use of components.As a result,it is very important to understand the evolution of stress and strain during the welding process.The strain measurement method based on digital image correlation(DIC)is an excellent method to detect welding strain and residual stress.The out-of-plane translation and out-of-plane rotation introduce errors to the two-dimensional DIC.In this paper,the causes of errors are analyzed theoretically,and the formulas of errors caused by the out-of-plane displacement and the out-of-plane rotation are derived.The out-of-plane translation experiment and the out-of-plane rotation experiment were carried out to verify the theory,and the experimental results are consistent with the theoretical analysis results.The error caused by the out-of-plane translation can be reduced by increasing the object distance;the error caused by the out-of-plane rotation is greatly affected by the rotation angle.展开更多
On the basis of welding transformer circuit model, a new measuring method was proposed. This method measures the peak angle of the welding current, and then calculates the dynamic power factor in each half-wave. An ar...On the basis of welding transformer circuit model, a new measuring method was proposed. This method measures the peak angle of the welding current, and then calculates the dynamic power factor in each half-wave. An artificial neural network is trained and used to generate simulation data for the analytical solution, i.e. a high-order binary polynomial, which can be easily adopted to calculate the power factor online. The tailored sensing and computing system ensures that the method possesses a real-time computational capacity and satisfying accuracy. A DSP-based resistance spot welding monitoring system was developed to perform ANN computation. The experimental results suggest that this measuring method is feasible.展开更多
文摘According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of the serial CNC lathes are put forward.
文摘A new architecture based on open-architecture CNC of an integrated measuring,modeling and manufacturing system is presented. A 3-axis vertical milling structure is used to achieve the manufacturing function. And a computer vision camera is to be set up on the holder of the milling machine to capture the images of the work-piece and a image data acquisition card is used to translate the image data to the control computer,which acts as the measuring subsystem. Through processing the image data the model of the work-piece is established which plays the role of modeling subsystem. A motion control card is inserted into an industry computer to construct an open CNC system of the type of NC embedded PC which is more sophisticated than other new technologies on open CNC. The embedded motion card burdens the real-time tasks of the system and the IPC does the other management and planning tasks. The IPC together with the motion control card command the three axes of the system to accomplish the manufacturing and measuring functions and further the modeling function.
文摘A measuring principle for acoustic power in plastics ultrasonic welding process is introduced in this paper. Signal detection circuits of current, voltage, frequency, power for ultrasonic transducer of plastic ultrasonic welder are developed. A computer controlled measuring system is designed to sample the signals of welding process parameters. By using the designed system, the acoustic power curve during welding is calculated, saved, and displayed. And the relation between fusion state of plastics workpieces and input energy of joint is analyzed.
基金This work has been carried out with the support of National Natural Science Foundation(No.59675054)
文摘A measurement system for high power electrical variables with ultrasonic frequency was established. It can measure the effective values of the voltage and the current, the active power, the phase difference of voltage and current, the frequency of the transducer during ultrasonic welding and cutting. In sampling circuits of the system, the measured current is sensed by using a no capacitance and no inductance precision resistor and is treated with a difference amplifier, the measured voltage is processed by using a proportional amplifier. For achieving good amplitude frequency characteristics and rapid measurement of high frequency signals, the resistors, capacitors and amplifiers used in the system are rationally selected. Calibrating experiments show that relative errors are less than 1% for voltage and current effective values and less than 2.5% for active power, and absolute errors are ±1 Hz for frequency and ±1.7° for phase difference of voltage and current in the range of 17～23 kHz .
文摘The deformation and residual stress generated by the welding process can seriously affect the use of components.As a result,it is very important to understand the evolution of stress and strain during the welding process.The strain measurement method based on digital image correlation(DIC)is an excellent method to detect welding strain and residual stress.The out-of-plane translation and out-of-plane rotation introduce errors to the two-dimensional DIC.In this paper,the causes of errors are analyzed theoretically,and the formulas of errors caused by the out-of-plane displacement and the out-of-plane rotation are derived.The out-of-plane translation experiment and the out-of-plane rotation experiment were carried out to verify the theory,and the experimental results are consistent with the theoretical analysis results.The error caused by the out-of-plane translation can be reduced by increasing the object distance;the error caused by the out-of-plane rotation is greatly affected by the rotation angle.
基金The National Natural Science Foundation of China (No 50575145)
文摘On the basis of welding transformer circuit model, a new measuring method was proposed. This method measures the peak angle of the welding current, and then calculates the dynamic power factor in each half-wave. An artificial neural network is trained and used to generate simulation data for the analytical solution, i.e. a high-order binary polynomial, which can be easily adopted to calculate the power factor online. The tailored sensing and computing system ensures that the method possesses a real-time computational capacity and satisfying accuracy. A DSP-based resistance spot welding monitoring system was developed to perform ANN computation. The experimental results suggest that this measuring method is feasible.
