Study on metallurgical properties and pellet proportioning technology of stainless steel cold-rolling sludge

With a complicated composition, large rolling sludge has been a focal point concerning neither at home nor abroad have any technologies suitable for bulk utilization of stainless steel cold- production and serious damage to the environment, stainless steel cold- environmental protection for stainless steel enterprises. Up to now, come into being that are not only proper, safe and economical but also rolling sludge. Based on the characteristics of the stainless steel cold- rolling sludge, orthogonal experiments were carried out on pellet proportioning and high-temperature roasting, and major metallurgical properties of sludge pellets were also tested. As the results show, pellets with 30% addition of cold-rolling sludge are qualified regarding their compressive strength, chemical composition and major metallurgical properties. No adverse impact happens to the blast furnace operation when sludge pellets account for 10% of the blast furnace raw materials. Therefore, the technical route applied in this paper is proved simple, feasible and environmentally friendly for cold-rolling sludge treatment.

Effect of deformation twinning on the evolution of texture in TWIP steels during cold-rolling

Texture evolution of high-manganese twining-induced plasticity (TWIP) steels (Fe-16Mn-0.6C) during cold-rolling is studied by means of quantitative orientation distribution function (ODF)analysis.Thickness reductions of the specimens during cold-rolling are 10%,20%,30%,50% and 65%,respectively.Evolution of texture is of the Brass type,which is typical for low-stacking fault energy (SFE) materials.The contribution of deformation twinning to the development of texture is clearly illustrated by the monotonic increase of the twinned Cu component.In the present study,the deformation twinning was identified as significantly contributing to deformation up to the maximum reduction applied.These results are useful for the prediction and control of the texture in TWIP steels.

Effects of cold-rolling reduction on the recrystallization texture and grain boundary of ferritic stainless steel

The study investigates the effects of cold-rolling reduction on the recrystallization-annealed Nb ＋ Ti stabilized ultra-pure ferritic stainless steel with 21% Cr in regards to its microstructure evolution, grain size,recrystallization texture, and grain boundary characteristic distribution and disorientation angle. The research employed the electron back scattered diffraction technique and its results have shown that the average grain size was reduced and the {111 / 〈 112 〉 component was strengthened,which rotated towards {5541 〈225 〉 and {4451 〈384 〉 ,with an increasing cold-rolling reduction. The number fraction of the low-angle grain boundary and the coincidence site lattice （CSL） boundary ,which was mainly made up of ∑3,∑7∑11 and ∑13b, also increased.

Research and application on the automatic measuring device for testing transverse thickness difference of cold-rolling steel sheet

Many advanced technologies have been applied in developing the automatic measuring device for testing transverse thickness difference of cold-rolling steel sheet,such as the technologies of automatic control,sensor measurement,marking identification,photographic location,computer application and information transmission.This measuring device can measure the transverse thickness difference of the steel plate accurately and quickly,with a high detection level of automation.It is an effective detection equipment for transverse thickness control of steel plate.Horizontal width of steel plate measuring 0.8-1.4 m, horizontal measurement point positioning accuracy±0.02 mm,thickness range 0.2-2.0 mm, measurement accuracy within±1μm.

Two-stage treatment process of pickling wastewater in the cold-rolling production of stainless steel

Based on the characteristics of pickling wastewater in the cold-rolling production of stainless steel, a new processing route, featuring source sludge reduction, wastewater two-stage treatment, heavy metal-contained sludge and calcium salt sludge separating recovery, was proposed. As shown by the research results, after the two-stage process treatment, the effluent water can steadily reach the emission standards, the sludge yield can be decreased by more than 8% ; within the heavy metal-contained sludge, the recovery rates of Fc,Cr and Ni can either reach or surpass 95% ,and the total content ofF and S can drop to around 3%. Therefore,the sludge in the front part can be used as ferric dust. In the calcium salt sludge ,the recovery rate of F can either reach or surpass 85% ,and the total contents of Fe,Cr and Ni can fall below 0.5%. So the sludge in the rear part can be used as fluorgypsum or fluorite. Meanwhile,the results of the analysis on heavy metals leaching toxicity and morphologic distribution indicate that the two kinds of sectionalized sludge are not classified as hazardous wastes, which have a stable behavior and better utilization values compared with the former mixed- sludge.

Effect of cerium alloying on microstructure,texture and mechanical properties of magnesium during cold-rolling process

Hot-extrusion and cold-rolling were conducted on Mg-Ce binary alloys to explore the effect of cerium(Ce)on microstructure,texture and mechanical properties of Mg alloys.The addition of Ce results in significant grain refinement both in as-cast and hot-extruded samples.The basal texture is also weakened after extrusion and an inclined basal texture is formed with Ce addition.The strength and elongation of the Mg-Ce alloys are improved simultaneously due to such grain refinement and texture weakening effect.After cold-rolling,plenty of twins are found in the pure Mg and AZ31 plates while grains in the Mg-0.3Ce plate deform more uniformly without lamellar twin structure.Furthermore,Mg-0.3Ce alloys own strong and continuous strain hardening because Ce atoms and Mg-Ce precipitated phases serve as obstacles for dislocation slip.

Finite Element Simulation of Cold-Rolling Process of Shaped Steel Tube for Driving Shaft

Based on the deformation characteristics of Y-type mill,a finite element model for simulating the formation process of shaped steel tube for driving shaft is proposed.The distributions of stress and strain were obtained from the simulation.The outer diameter and transverse wall thickness were also analyzed quantitatively.Experiment was done on Y-type mill.A comparison between simulation results and experiment results shows that the simulated results of shaped steel tube are in good agreement with the on-site data.The model could provide the basis for theoretical research and engineering applications of shaped steel tube rolling process.

Transformation behaviors and superelasticity of Ti_(50)Ni_(48)Fe_2 shape memory alloy subjected to cold-rolling and subsequent annealing

The effects of annealing on the phase transformation behavior and superelasticity of cold-rolled Ti50Ni48Fe2 shape memory alloy were extensively investigated. Curves of temperature dependence of electrical resistivity reveal that both the cold-rolled and annealed specimens exhibit a B2→R→B19’two-stage martensitic transformation upon cooling and a B19’→B2 one-stage transformation upon heating, although the austenitic transformation temperature decreases with the increase of the annealing temperature. Tensile stress–strain curves show the critical stress for stress-induced martensite（rSIM）of Ti50Ni48Fe2 alloys decreases with the increase of annealing temperature due to the decrement of dislocation density caused by the recrystallization. As a result, the rSIM decreases. Upon a cold-rolling and annealing at 623 K for30 min, the Ti50Ni48Fe2 alloy exhibits excellent superelasticity with the maximum recoverable strain of 5.8 % at a loading strain of 7 %. In such a case, a complete superelasticity of 5 % can be obtained in the Ti50Ni48Fe2 alloy after deformation increasing to 15 cycles.

Influence of Cold-Rolling Reduction on Microstructure and Tensile Properties of Nuclear FeCrAl Alloy with Low Cr and Nb Contents

FeCrAl alloy is one of the most promising candidates as an accident-tolerant fuel(ATF)cladding material.Herein,the influence of cold-rolling(CR)reduction on microstructure and tensile properties of the as-annealed FeCrAl alloys,with low Cr and Nb contents,is systematically examined.With the increase in CR reduction,the grain size of FeCrAl alloy is obviously refined after annealing because the increase in stored deformation energy leads to enhanced recrystallization.However,the large CR reductions result in a severe mixed-grain microstructure,significantly reducing the uniform deformability of the FeCrAl alloy.The dislocation density of the as-annealed FeCrAl alloy decreases with the increase in CR reduction,except for the excessive CR reduction of 50%.Moreover,the Laves phases are crushed and dissolved during CR and annealing,as well as large amounts of refined Laves phases are found after large CR reductions.The pinning effect of the Laves phases can significantly improve the strength of FeCrAl alloy.Accordingly,the strengthening mechanisms of FeCrAl alloy consist of fine-grain strengthening,dislocation strengthening and precipitation strengthening.Finally,the FeCrAl alloy,with a CR reduction of 30%,achieves optimal tensile properties.This study can provide theoretical guidance for the industrial production of the FeCrAl alloy.

Fracture Behavior of TiNi Based Shape Memory Alloy Cold-rolled Tube

The microstructures and interracial characteristics of matrices at the inwalls and the out-walls of the cold-rolled tube with different amounts of deformation were investigated by the scanning electronic microscope （SEM）, the optical microscope （OM）, and the transmission electronic microscope （TEM） techniques. It was observed that as the amount of deformation increases, the flaws nucleate at the out-walls of the cold rolled tube, the stress-induced martensites change from （111 ） type Ⅰ twins to （011） type Ⅱ twins and then to （100） compound twins, nanocrystals and bulk amorphisation happen, the high density dislocation causes stress concentration at the out-walls of the Ti50Ni50 cold-rolled tube, and then precipitates its fracture, and the Ti2Ni particles strengthen the grain boundaries and curb the dislocation movements during plastic deformation. The inhomogeneity level of the grains in the Ti50Ni50 alloy plays an important role on the fracture of the Ti50Ni50 cold rolled tube.

Effect of water quenching processing parameters on the mechanical properties of a cold-rolled C-Mn-containing steel sheet

Cold-rolled advanced high-strength steel sheets have become the material of choice for the automotive industry because of their unique attributes of high strength and balanced mechanical properties.High-hydrogen gas jet cooling and water quenching are the most commonly used ultrafast cooling technologies for producing martensite-containing high-strength steel sheets.The water quenching technology ensures the fastest industrial cooling rate of 1 000 K/s;therefore,it has the highest potential with respect to saving alloys.In this study,the water quenching of a C-Mn-containing steel sheet is simulated during continuous annealing to investigate the effect of water quenching and tempering parameters on its mechanical properties.The results reveal that at low quenching temperatures,the strength of the steel sheet decreases as the soaking temperature increases.However,at high quenching temperatures,a high soaking temperature corresponds to increased strength after quenching,regardless of whether the material was austenitized in the single austenite zone or the inter-critical zone.Therefore,a high quenching temperature always results in a high strength and a high yield ratio after quenching.Low-temperature overaging(tempering) considerably influences the yield strength and yield ratio,and the extent of this influence is correlated with the soaking temperature.

Effect of annealing parameters on mechanical properties of cold-rolled martensitic steel sheets

Cold-rolled martensitic steel sheets produced on continuous annealing lines with water quenching facility,have advantages of high strength and low alloying element contents.These are in good accordance with the trend of light-weighting and fuel saving for automotive steel.In this article,a cold-rolled martensitic steel is studied to investigate the effect of annealing parameters on its mechanical properties.It is found that the quenching temperature and the slow cooling speed as well as the overageing temperature have significant influence on the strength of the experimental steel.The temperature zone at which the austenite decomposition is slow or has not started may be chosen as the quenching temperature to ensure the steel’s strength stability.The slow cooling speed also influences the steel’s strength greatly.A high cooling rate will lead to significantly higher strength.Tempering would decrease the steel’s tensile strength but would increase its yield strength.

Development and application of Baosteel's cold-rolled martensitic steel sheets

Cold-rolled martensitic steel sheets are becoming widely applied in the automotive industry because of their ultra-high strength,which may result in satisfactory weight reduction. The grades of martensitic steel sheets are classified based on their tensile strength,which ranges from 980 to 1 700 MPa. The main applications include a series of structural parts of uniform cross-section or simple shape,such as bumper beams,door beams and door sills,etc. The study and development of cold-rolled martensitic steel sheets date back to 2007 in Baosteel,and some grades became commercially available in 2009. By 2015,Baosteel had commercially supplied thousands of tons of these steel sheets with tensile strength up to 1 400 MPa. Currently,1 500 MPa martensitic steel sheet is commercially available and 1 700 MPa martensitic steel sheet has been successfully produced. The process technology and application guides of Basoteel ＇s cold-rolled martensitic steels are summarized and analyzed in order to assist ongoing research and ensure correct applications of these ultra-high strength steel sheets.

Fatigue Response of Cold-Rolled Type-304 Stainless Steel Foil

This study presents the fatigue response of 304 stainless steel foil, cold-rolled to a thickness of 3.2 μm with 87 percent cold work at orientations of 0, 45, and 90 degrees to the direction of rolling. Fatigue specimens were fabricated by laminating a supportive layer of 20-μm polyimide film to one side of the foil and patterning 242 crack initiation features by photolithographic process. Progression of fatigue damage was determined through electrical resistance measurement. The fatigue response was demonstrated to be largely affected by anisotropy existing between the rolling direction and the off-axis orientations. Fatigue cracks that traveled in a direction parallel to the elongated grains (cyclic loads applied at 90-degree orientation to foil rolling direction) had the most fatigue response (undesirable characteristic). The construction of the specimens with thin foil supported by a film backing contributed to high fatigue threshold.

Properties of ultra-low carbon,cold-rolled sheet steels containing titanium or boron for use in enameling

Ultra-low carbon（ULC）,cold-rolled sheet steels for porcelain enameling containing alloys of titanium and boron are studied. The microstructure,mechanical properties,inclusions,and precipitates of the sheet steels are analyzed. The hydrogen permeation time of the sheet steels as-annealed and after skin-passed or cold-rolled at different reductions are measured. It is show n that the sheet steels possess different features of enameling properties in hydrogen permeability,fishscale resistance,and pinhole resistance.

Influence of heat treatment processing on the microstructure and properties in medium manganese steel

For the purpose of developing a 1 500 MPa grade steel sheet with excellent strength and ductility, a 0.15C-10Mn-1.5Al steel was employed to study austenite stability and microstructural evolution based on a novel double annealing processing.After a conventional intercritical annealing process, the sample was heated again to a temperature higher than A_(c3) for a very short time to generate austenite grains with different manganese content;thus, the microstructure of martensite plus austenite can be obtained at room temperature.The experimental results show that with increasing annealing temperature, the tensile strength and yield strength increase.When the annealing temperature was higher than 820 ℃,the microstructure consisted of martensite plus austenite, and the tensile strength almost remained invariant with the annealing temperature.A tensile strength of 1 537 MPa and an elong-ation of 25.1% were achieved for the 820 ℃ condition.The volume fractions of austenite and martensite were identified by X-ray diffraction.It was found that with increasing annealing temperature, the volume fraction of the retained austenite decreased, and the ductility also had a gradual downward trend.The related austenite stability was discussed here as well.

Phase transformation behaviors and mechanical properties of Ti_(50)Ni_(49)Fe_1 alloy with severe plastic deformation

In this work, transformation behaviors and mechanical properties of cold-rolled shape memory alloy TisoNia9Fel by severe plastic deformation （SPD） were intensively investigated. The phase transformation behaviors, phase analysis, and microstructures were characterized by differential scanning calorimetry （DSC）, X-ray diffraction （XRD）, and transmission electron microscopy （TEM）, respectively. Tensile testing was performed to analyze the effect of SPD on the mechanical properties and shape memory of TisoNi49Fel alloy. When the thickness reduction is beyond 30 %, the martensitic transformation is suppressed. After cold-rolling, the alloy is mainly com- posed of B2 parent phases with some stress-induced martensitic B 19t phases, and high density of dislocations are generated and the grains are obviously refined. The yield stress ab significantly raises from 618 MPa of 0 % cold rolling to 1,338 MPa of 50 % SPD. Shape-memory effect increases from 6.5 % without cold rolling to 8.5 % after 30 % SPD, ascribed to the induced defects in cold rolling. Those results indicate that TisoNi49Fel alloy has improved mechanical properties and potential commercial applications after SPD.

Effect of Heat Treatment on Microstructure and Property of Al-Sn-Pb Bearing Material

AlSn8Pb2Si2.5Cu0.8Cr0.2 is a bush material with high hardness, and the main elements tin and plumbum mainly exist along the grain boundary, resulting in bad plasticity and confectioning. It is found that the continuous tin and lead distributing along grain boundary are broken by cold-rolling, and their shape is spheroidized and uniform through annealing at constant temperature. The continuous precipitated phase composed of tin and lead doesn＇t exist along grain boundary. The properties of bush material are greatly increased.

TRANSFORMATION INDUCED SUPERPLASTICITY IN 18Ni MARAGING STEEL

After exploring the influence of stress,cold-rolling reduction and cooling rate on transforma- tion induced strain,the transformation induced superplasticity forming technique of the 18Ni maraging steel(2450 MPa)was developed.Through 14 times γα′ cyclic transformation,the limited elongation of 320% can be obtained in 60% cold-rolled specimen.TEM observation revealed that the morphology of stress induced martensite is massive.

Research and practice on the vacuum filter in emulsion system for tandem cold strip mill

This paper introduces working principle and technical features of vacuum filter in emulsion system for tandem cold strip mill.Based on specific cases,this paper analyses and assesses the effect before and after using the emulsion system with the usage of the vacuum filter for strip mill.Compare with the effect when using the first generation vacuum filter,the emulsion quality is improved significantly by using the second generation vacuum filter,which at the same time ensures steady operation of the rolling mill and surface quality of the mill products. As a result,investment and running costs are lowered,emissions of the waste emulsion are reduced,waste water treatment costs are reduced and so as the environmental pollution.It can be seen the second generation vacuum filter has obvious economic and environmental benefits.Therefor,it suggests that the filter should be used widely in the field of automotive,environmental protection rolling steel and nonferrous metals.