Kaolin ores in Huichang contains these minerals of quartz sand, kaolin, mica and feldspars. In order to recover these valuable resources, some experiments of screening, classification, magnetic separation, grinding an...Kaolin ores in Huichang contains these minerals of quartz sand, kaolin, mica and feldspars. In order to recover these valuable resources, some experiments of screening, classification, magnetic separation, grinding and flotation are carried out on the basis of the kaolin ore properties. The test results indicate that quartz sand concentrate can be directly obtained when vibrating screen size used is 10 meshes. Materials that are smaller than the screen hole are injected to hydraulic cyclones which controlling classification size is 325 meshes; kaolin concentrate containing above 33.70% Al2O3 and 0.37% Fe2O3 can be well beneficiated from the overflow through magnetic separation with one stage rougher and cleaner to remove iron. On the other hand, the hydrocyclone spigot flow to grinding and flotation with one stage rougher and two scavengers, mica and feldspars concentrate can be beneficiated in sequence. Therefore, these valuable minerals of kaolin ores can be realized comprehensive utilization.展开更多
The Al-rich waste with aluminium and hydrocarbon as the major contaminant is generated at the wastewater treatment unit of a polymer processing plant. In this research, the heat treatment of this Al-rich waste and its...The Al-rich waste with aluminium and hydrocarbon as the major contaminant is generated at the wastewater treatment unit of a polymer processing plant. In this research, the heat treatment of this Al-rich waste and its use to adjust the silica/alumina ratio of the high calcium fly ash geopolymer were studied. To recycle the raw Al-rich waste, the waste was dried at 110℃ and calcined at 400 to 1000℃. Mineralogical analyses were conducted using X-ray diffraction （XRD） to study the phase change. The increase in calcination temperature to 600, 800, and 1000℃ resulted in the phase transformation. The more active alumina phase of active θ-Al2O3 was obtained with the increase in calcination temperature. The calcined Al-rich waste was then used as an additive to the fly ash geopolymer by mixing with high calcium fly ash, water glass, 10 M sodium hydroxide （NaOH）, and sand. Test results indicated that the calcined Al-rich waste could be used as an aluminium source to adjust the silica/alumina ratio and the strength of geopolymeric materials. The fly ash geopolymer mortar with 2.5wt% of the Al-rich waste calcined at 1000℃ possessed the 7-d compressive strength of 34.2 MPa.展开更多
Calcination and acid leaching of coal kaolin were studied to determine an effective and economical preparation method of calcined kaolin. Thermogravimetric-differential thermal analysis （TG-DTA） and X-ray diffracti...Calcination and acid leaching of coal kaolin were studied to determine an effective and economical preparation method of calcined kaolin. Thermogravimetric-differential thermal analysis （TG-DTA） and X-ray diffraction （XRD） demonstrated that 900＆#176;C was the suitable temperature for the calcination. Leaching tests showed that hydrochloric acid was more effective for iron dissolution from raw coal kaolin （RCK）, whereas oxalic acid was more effective on iron dissolution from calcined coal kaolin （CCK）. The iron dissolution from CCK was 28.78wt%, which is far less effective than the 54.86wt% of RCK under their respective optimal conditions. Through analysis by using M？ssbauer spectroscopy, it is detected that nearly all of the structural ferrous ions in RCK were removed by hydrochloric acid. However, iron sites in CCK changed slightly by oxalic acid leaching because nearly all ferrous ions were transformed into ferric species after firing at 900＆#176;C. It can be concluded that it is difficult to remove the structural ferric ions and ferric oxides evolved from the structural ferrous ions. Thus, iron removal by acids should be conducted prior to calcination.展开更多
Calcined kaolin/TiO2 composite particle material （CK/TCPM） was prepared with TiO2 coating on the surfaces of calcined kaolin particles by the mechano-chemical method. X-ray diffraction （XRD） and scanning electron ...Calcined kaolin/TiO2 composite particle material （CK/TCPM） was prepared with TiO2 coating on the surfaces of calcined kaolin particles by the mechano-chemical method. X-ray diffraction （XRD） and scanning electron microscope （SEM） were used to investigate the microstructures and morphologies, respectively. The mechanism of the mechano-chemical reaction between calcined kaolin and TiO2 was studied by infrared spectra （IR）. The results show that TiO2 coats evenly on the surfaces of calcined kaolin particles by Si-O-Ti and Al-O-Ti bonds on their interfaces. The hiding power and whiteness of CK/TCPM are 17.12 g/m^2 and 95.7%, respectively, presenting its similarity to TiO2 in pigment properties.展开更多
Dry separation of iron mineral from low-grade coal-series kaolin in Hubei Province of China was investigated. The structure and chemical composition of the kaolin ore were determined by X-ray diffraction(XRD) and X-ra...Dry separation of iron mineral from low-grade coal-series kaolin in Hubei Province of China was investigated. The structure and chemical composition of the kaolin ore were determined by X-ray diffraction(XRD) and X-ray Fluorescence(XRF) analyses. The narrow particle size range classification, dry magnetic separation and calcination were carried out to evaluate the particle size distribution, and the relation between the content of iron and the whiteness. Experimental results revealed that the highest content of iron(3.70%) in kaolin ore was in the particle size range from 60 to 74 μm, and pyrite was the main occurrence of iron in the kaolin ore. Dry magnetic separation showed that the removal rate of iron in kaolin ore could be increased obviously after calcination, and the rate of iron removal was 60% in the particle size range from 60 to 74 μm. As pyrite can be transformed into hematite through calcination, thermodynamic studies and XRD analysis showed that the maximum content of hematite was obtained at 900 ℃, which would be more beneficial to magnetic separation.展开更多
The influence of replacement level of calcined coal-series kaolin (CCK) on hydration of ordinary Portland cement (OPC) was studied by X-ray diffraction(XRD)/Rietveld method. X-ray diffraction/ Rietveld method was used...The influence of replacement level of calcined coal-series kaolin (CCK) on hydration of ordinary Portland cement (OPC) was studied by X-ray diffraction(XRD)/Rietveld method. X-ray diffraction/ Rietveld method was used to quantify the crystalline phase composition of the hydrated samples. Additionally, the morphology of hydrated samples was observed by scanning electron microscopy (SEM). The results showed that, calcium hydroxide (CH), ettringite (AFt) and amorphous phase content in hydrated samples decreased as the replacement level of CCK increased, while AFm and stratiingite increased, which was caused by the combination of dilute, physical and pozzolanic effects. The hydration of anhydrous cement phases was accelerated by physical effect but hindered by the retardation effect of CCK. The role of each effects was discussed in detail to analyze the mechanism of OPC hydration with CCK addition. The SEM images showed that the shortening of AFt at 1 day and the denser texture at 28 days was observed with CCK addition, which was caused by the physical and pozzolanic effects, respectively.展开更多
The alumina recovery from low grade kaolin （K-JS） treated through thermal and mechanical methods was investigated. High grade kaolin （K-SX） was used as comparison. The optimum calcination temperatures for K-JS and...The alumina recovery from low grade kaolin （K-JS） treated through thermal and mechanical methods was investigated. High grade kaolin （K-SX） was used as comparison. The optimum calcination temperatures for K-JS and K-SX were both 600 ℃, which resulted in 89.34wt% of alumina extraction from K-JS and 83.37wt% from K-SX. With the increase in calcination temperature, the chemical reactivity of calcined K-JS and K-SX to acid decreased. Mechanical treatment was much more effective in increasing the alumina extraction from activated kaolin. Around 99wt% of alumina was extracted from K-JS ground for 10 hours and 95wt% of alumina was extracted from K-SX ground for 20 hours. The IR results showed that the substitute of A1 for Si occurred in calcined K-SX, however, the impurities in K-JS decreased this substitute. More alumina could be extracted from low grade kaolin than that from high grade kaolin under identical thermal or mechanical conditions.展开更多
To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences...To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences of polypropylene (PP) fiber on the mechanical properties and volume stability were investigated. The results show that compressive strength of the geopolymer containing 33.3%(mass fraction) fly ash by steam curing at 80 ℃ for 6 d is improved by 35.5%. The 3-day compressive strength, flexural strength and impacting energy of geopolymers containing 0.05%PP fiber increase by 67.8%, 36.1% and 6.25%, while the shrinkage and modulus of compressibility decrease by 38.6% and 31.3%, respectively. The results of scanning electron microscopy (SEM) and the appearances of crack growths confirm that PP fiber can offer a bridging effect over the harmful pores and defects and change the expanding ways of cracks, resulting in a great improvement of strength and toughness.展开更多
The paper reports a process for synthesis of γ-alumina from kaolin. Kaolin was transformed to meta-kaolin by calcination at 800oC for 2h. γ-alumina powder was synthesized through extracting alumina from meta- kaolin...The paper reports a process for synthesis of γ-alumina from kaolin. Kaolin was transformed to meta-kaolin by calcination at 800oC for 2h. γ-alumina powder was synthesized through extracting alumina from meta- kaolin via H2SO4 and meta-kaolin reactions and consequently precipitation in ethanol, which led to form the aluminum sulfate. The precipitated aluminum sulfate was dried and calcined at 900 oC for 2h, which resulted the formation of γ-alumina. The structure of γ-alumina was confirmed by XRD and FTIR and the mean particles size of γ-alumina was determined by SEM to be 0.5 - 0.9 μm. The study revealed the kaolin could be promising material for preparation of γ-alumina.展开更多
文摘Kaolin ores in Huichang contains these minerals of quartz sand, kaolin, mica and feldspars. In order to recover these valuable resources, some experiments of screening, classification, magnetic separation, grinding and flotation are carried out on the basis of the kaolin ore properties. The test results indicate that quartz sand concentrate can be directly obtained when vibrating screen size used is 10 meshes. Materials that are smaller than the screen hole are injected to hydraulic cyclones which controlling classification size is 325 meshes; kaolin concentrate containing above 33.70% Al2O3 and 0.37% Fe2O3 can be well beneficiated from the overflow through magnetic separation with one stage rougher and cleaner to remove iron. On the other hand, the hydrocyclone spigot flow to grinding and flotation with one stage rougher and two scavengers, mica and feldspars concentrate can be beneficiated in sequence. Therefore, these valuable minerals of kaolin ores can be realized comprehensive utilization.
基金supported by the Higher Education Research Promotion and National Research University Project of Thailand,Office of the Higher Education Commission, through the Advanced Functional Materials Cluster of Khon Kaen Universitythe Thailand Research Fund (TRF) under TRF Senior Research Scholar contract No.RTA5480004
文摘The Al-rich waste with aluminium and hydrocarbon as the major contaminant is generated at the wastewater treatment unit of a polymer processing plant. In this research, the heat treatment of this Al-rich waste and its use to adjust the silica/alumina ratio of the high calcium fly ash geopolymer were studied. To recycle the raw Al-rich waste, the waste was dried at 110℃ and calcined at 400 to 1000℃. Mineralogical analyses were conducted using X-ray diffraction （XRD） to study the phase change. The increase in calcination temperature to 600, 800, and 1000℃ resulted in the phase transformation. The more active alumina phase of active θ-Al2O3 was obtained with the increase in calcination temperature. The calcined Al-rich waste was then used as an additive to the fly ash geopolymer by mixing with high calcium fly ash, water glass, 10 M sodium hydroxide （NaOH）, and sand. Test results indicated that the calcined Al-rich waste could be used as an aluminium source to adjust the silica/alumina ratio and the strength of geopolymeric materials. The fly ash geopolymer mortar with 2.5wt% of the Al-rich waste calcined at 1000℃ possessed the 7-d compressive strength of 34.2 MPa.
基金financially supported by Zhejiang Natural Science Foundation(No.Y1080393)Opening Foundation of State Key Laboratory of Clean Energy Utilization(No.ZJUEDU2012001)
文摘Calcination and acid leaching of coal kaolin were studied to determine an effective and economical preparation method of calcined kaolin. Thermogravimetric-differential thermal analysis （TG-DTA） and X-ray diffraction （XRD） demonstrated that 900＆#176;C was the suitable temperature for the calcination. Leaching tests showed that hydrochloric acid was more effective for iron dissolution from raw coal kaolin （RCK）, whereas oxalic acid was more effective on iron dissolution from calcined coal kaolin （CCK）. The iron dissolution from CCK was 28.78wt%, which is far less effective than the 54.86wt% of RCK under their respective optimal conditions. Through analysis by using M？ssbauer spectroscopy, it is detected that nearly all of the structural ferrous ions in RCK were removed by hydrochloric acid. However, iron sites in CCK changed slightly by oxalic acid leaching because nearly all ferrous ions were transformed into ferric species after firing at 900＆#176;C. It can be concluded that it is difficult to remove the structural ferric ions and ferric oxides evolved from the structural ferrous ions. Thus, iron removal by acids should be conducted prior to calcination.
基金Funded by the National Key Technology R&D Program of China(No.2008BAE60B06)Beijing Municipal Science&Technology Commission (No.Z080003032208015)
文摘Calcined kaolin/TiO2 composite particle material （CK/TCPM） was prepared with TiO2 coating on the surfaces of calcined kaolin particles by the mechano-chemical method. X-ray diffraction （XRD） and scanning electron microscope （SEM） were used to investigate the microstructures and morphologies, respectively. The mechanism of the mechano-chemical reaction between calcined kaolin and TiO2 was studied by infrared spectra （IR）. The results show that TiO2 coats evenly on the surfaces of calcined kaolin particles by Si-O-Ti and Al-O-Ti bonds on their interfaces. The hiding power and whiteness of CK/TCPM are 17.12 g/m^2 and 95.7%, respectively, presenting its similarity to TiO2 in pigment properties.
基金Funded by the Academician Workstation of Yichang Hui Long Science and Technology Co.Ltd.Association of Science and Technology of Hubei Province(No.[2013]104-22)
文摘Dry separation of iron mineral from low-grade coal-series kaolin in Hubei Province of China was investigated. The structure and chemical composition of the kaolin ore were determined by X-ray diffraction(XRD) and X-ray Fluorescence(XRF) analyses. The narrow particle size range classification, dry magnetic separation and calcination were carried out to evaluate the particle size distribution, and the relation between the content of iron and the whiteness. Experimental results revealed that the highest content of iron(3.70%) in kaolin ore was in the particle size range from 60 to 74 μm, and pyrite was the main occurrence of iron in the kaolin ore. Dry magnetic separation showed that the removal rate of iron in kaolin ore could be increased obviously after calcination, and the rate of iron removal was 60% in the particle size range from 60 to 74 μm. As pyrite can be transformed into hematite through calcination, thermodynamic studies and XRD analysis showed that the maximum content of hematite was obtained at 900 ℃, which would be more beneficial to magnetic separation.
基金Funded by the Academician Workstation of Yichang Huilong Science and Technology Co.,Ltd.Association of Science and Technology of Hubei Province(No.2013]104-22)
文摘The influence of replacement level of calcined coal-series kaolin (CCK) on hydration of ordinary Portland cement (OPC) was studied by X-ray diffraction(XRD)/Rietveld method. X-ray diffraction/ Rietveld method was used to quantify the crystalline phase composition of the hydrated samples. Additionally, the morphology of hydrated samples was observed by scanning electron microscopy (SEM). The results showed that, calcium hydroxide (CH), ettringite (AFt) and amorphous phase content in hydrated samples decreased as the replacement level of CCK increased, while AFm and stratiingite increased, which was caused by the combination of dilute, physical and pozzolanic effects. The hydration of anhydrous cement phases was accelerated by physical effect but hindered by the retardation effect of CCK. The role of each effects was discussed in detail to analyze the mechanism of OPC hydration with CCK addition. The SEM images showed that the shortening of AFt at 1 day and the denser texture at 28 days was observed with CCK addition, which was caused by the physical and pozzolanic effects, respectively.
基金Funded by the National High-tech R&D Program of China("863"Program) (SQ2007AA06Z129028)the Shanghai Pujiang Program (PJ200700339)+1 种基金the Science and Technology Commission of Shanghai Municipality (10dz12004900)the Innovation Program of Shanghai Municipal Education Commision(11CXY25)
文摘The alumina recovery from low grade kaolin （K-JS） treated through thermal and mechanical methods was investigated. High grade kaolin （K-SX） was used as comparison. The optimum calcination temperatures for K-JS and K-SX were both 600 ℃, which resulted in 89.34wt% of alumina extraction from K-JS and 83.37wt% from K-SX. With the increase in calcination temperature, the chemical reactivity of calcined K-JS and K-SX to acid decreased. Mechanical treatment was much more effective in increasing the alumina extraction from activated kaolin. Around 99wt% of alumina was extracted from K-JS ground for 10 hours and 95wt% of alumina was extracted from K-SX ground for 20 hours. The IR results showed that the substitute of A1 for Si occurred in calcined K-SX, however, the impurities in K-JS decreased this substitute. More alumina could be extracted from low grade kaolin than that from high grade kaolin under identical thermal or mechanical conditions.
基金Project(2006AA06Z225) supported by the National High-Tech Research and Development Program of China
文摘To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences of polypropylene (PP) fiber on the mechanical properties and volume stability were investigated. The results show that compressive strength of the geopolymer containing 33.3%(mass fraction) fly ash by steam curing at 80 ℃ for 6 d is improved by 35.5%. The 3-day compressive strength, flexural strength and impacting energy of geopolymers containing 0.05%PP fiber increase by 67.8%, 36.1% and 6.25%, while the shrinkage and modulus of compressibility decrease by 38.6% and 31.3%, respectively. The results of scanning electron microscopy (SEM) and the appearances of crack growths confirm that PP fiber can offer a bridging effect over the harmful pores and defects and change the expanding ways of cracks, resulting in a great improvement of strength and toughness.
文摘The paper reports a process for synthesis of γ-alumina from kaolin. Kaolin was transformed to meta-kaolin by calcination at 800oC for 2h. γ-alumina powder was synthesized through extracting alumina from meta- kaolin via H2SO4 and meta-kaolin reactions and consequently precipitation in ethanol, which led to form the aluminum sulfate. The precipitated aluminum sulfate was dried and calcined at 900 oC for 2h, which resulted the formation of γ-alumina. The structure of γ-alumina was confirmed by XRD and FTIR and the mean particles size of γ-alumina was determined by SEM to be 0.5 - 0.9 μm. The study revealed the kaolin could be promising material for preparation of γ-alumina.
