High-sensitivity phase imaging eddy current magneto-optical system for carbon fiber reinforced polymers detection

This paper proposed a high-sensitivity phase imaging eddy current magneto-optical (PI-ECMO) system for carbon fiber reinforced polymer (CFRP) defect detection. In contrast to other eddy current-based detection systems, the proposed system employs a fixed position excitation coil while enabling the detection point to move within the detection region. This configuration effectively mitigates the interference caused by the lift-off effect, which is commonly observed in systems with moving excitation coils. Correspondingly, the relationship between the defect characteristics (orientation and position) and the surface vertical magnetic field distribution (amplitude and phase) is studied in detail by theoretical analysis and numerical simulations. Experiments conducted on woven CFRP plates demonstrate that the designed PI-ECMO system is capable of effectively detecting both surface and internal cracks, as well as impact defects. The excitation current is significantly reduced compared with traditional eddy current magneto-optical (ECMO) systems.

Mechanical joint performances of friction self-piercing riveted carbon fiber reinforced polymer and AZ31B Mg alloy

Carbon fiber reinforced polymer(CFRP) and AZ31B Mg alloy were joined by the friction self-piercing riveting(F-SPR) with different steel rivet shank sizes. With the increase of rivet shank size, lap shear fracture load and mechanical interlock distance increased. Ultrafine grains were formed at the joint in AZ31B as a result of dynamic recrystallization, which contributed to the higher hardness. Fatigue life of the CFRP-AZ31B joint was studied at various peak loads of 0.5, 1, 2, and 3 kN and compared with the resistance spot welded AZ31B-AZ31B from the open literature. The fatigue performance was better at higher peak load(>2 kN) and comparable to that of resistance spot welding of AZ31B to AZ31B at lower peak loads(<1 kN). From fractography, the crack initiation for lower peak load(<1 kN) case was observed at the fretting positions on the top and bottom surfaces of AZ31B sheet. When peak load was increased, fretting between the rivet and the top of AZ31B became more dominant to initiate a crack during fatigue testing.

Parameters of static response of carbon fiber reinforced polymer(CFRP) suspension cables

The feasibility of longer spans relies on the successful implementation of new high-strength light weight materials such as carbon fiber reinforced polymer(CFRP). First, a dimensionless equilibrium equation and the corresponding compatibility equation are established to develop the cable force equation and cable displacement governing equation for suspension cables, respectively. Subsequently, the inextensible cable case is introduced. The formula of the Irvine parameter is considered and its physical interpretation as well as its relationship with the chord gravity stiffness is presented. The influences on the increment of cable force and displacement by λ2 and load ratio p′ are analyzed, respectively. Based on these assumptions and the analytical formulations, a 2000 m span suspension cable is utilized as an example to verify the proposed formulation and the responses of the relative increment of cable force and cable displacement under symmetrical and asymmetrical loads are studied and presented. In each case, the deflections resulting from elastic elongation or solely due to geometrical displacement are analyzed for the lower elastic modulus CFRP. Finally, in comparison with steel cables, the influences on the cable force equation and the governing displacement equation by span and rise span ratio are analyzed. Moreover, the influences on the static performance of suspension bridge by span and sag ratios are also analyzed. The substantive characteristics of the static performance of super span CFRP suspension bridges are clarified and the superiority and the characteristics of CFRP cable structure are demonstrated analytically.

Shear strengthening of pre-damaged reinforced concrete beams with carbon fiber reinforced polymer sheet strips

This paper presents the results of an experimental investigation on the response of pre-damaged reinforced concrete （RC） beam strengthened in shear using applied-epoxy unidirectional carbon fiber reinforced polymer （CFRP） sheet. The reasearch included four test rectangular simply supported RC beams in shear capacity. One is the control beam, two RC beams are damaged to a predetermined degree from ultimate shear capacity of the control beam, and the last beam is left without pre-damaged and then strengthened with using externally bonded carbon fiber reinforced polymer to upgrade their shear capacity. We focused on the damage degree to beams during strengthening, therefore, only the beams with sidebonded CFRPs strips and horizontal anchored strips were used. The results show the feasibility of using CFRPs to restore or increase the load-carrying capacity in the shear of damaged RC beams. The failure mode of all the CFRP-strengthened beams is debonding of CFRP vertical strips. Two prediction available models in AC1-440 and fib European code were compared with the experimental results.

STUDY ON ULTRASONIC VIBRATION DRILLING IN CARBON FIBER REINFORCED POLYMERS

This paper researches ultrasonic vibration drilling of carbon fiber reinforced polymers composites that are hard, brittle, and have low shear strength between layers. An experiment plan has been developed to reduce the axial force. Experimental studies have been done on the influence of process parameters, tool structures on the drilling axial force. The drilling mechanism is specially investigated. Thus an effective method is presented to reduce the drilling axial force. The authors suppose that ultrasonic vibration drilling is feasible for carbon fiber reinforced polymers composites.

A low-cost and high-strength basalt/carbon fiber reinforced polymer improved by imitating tree-root micro/nano aramid short fiber

The high-strength Basalt Carbon Fiber Reinforced Polymer(BCFRP)composites had been manufactured by guiding Imitating Tree-root Micro/Nano Aramid Short Fiber(ITMNASF)into the interlayer of Basalt Fiber(BF)and Carbon Fiber(CF)plies to form thin interleaving,and various mass proportions of IT-MNASF were designed to discuss the reinforcing effect on the BCFRP heterogeneous composites.The results of three points bending tests showed that flexural strength and energy absorption of 4wt%IT-MNASF reinforced BCFRP heterogeneous composites had been improved by 32.4%and 134.4%respectively compared with that of unreinforced specimens.The 4wt%IT-MNASF reinforced BCFRP specimens showed both a greater strength and a lower cost(reduced by 31%around)than that of plain CFRP composites.X-ray micro-computed tomography scanning results exhibited that the delamination-dominated failure of plain BCFRP composites was changed into multi-layer BF and CF fabrics damage.The reinforcing mechanism revealed that the introduced IT-MNASF could construct quasi-vertical fiber bridging,and it was used as"mechanical claws"to grasp adjacent fiber layers for creating a stronger mechanical interlocking,and this effectively improved resin-rich region and interfacial transition region at the interlayers.The simple and effective IT-MNASF interleaving technique was very successful in low-cost and high-strength development of BCFRP heterogeneous composites.

Improvement of interleaving Aramid pulp microfibers on compressive strengths of carbon fiber reinforced polymers with and without impact

Compressive strengths and elastic moduli of Carbon Fiber Reinforced Polymer(CFRP)composites can be noticeably improved by multiple ultra-thin interlays with non-woven Aramid Pulp(AP)micro/nano-fibers.10-ply CFRP specimens with 0,2,4,6,8 g/m^(2)AP were tested under uniaxial compression.Those flexible AP fibers,filling the resin-rich regions and further constructing the fiber bridging at the ply interfaces,can effectively suppress delamination growth and lead to very good improvements both in the compressive strength and the elastic modulus.The CFRP specimen with an optimum interlay thickness has a distinct shear failure mode instead of the typical delamination cracking along the direction of continuous carbon fibers.Compressive Strengths After Impacts(CAI)of 12.35 J were also measured,up to 90%improvement in CAI has been observed.It is concluded those ultra-thin interlays of non-woven AP micro/nano-fibers are beneficial to design and manufacture“high strength”CFRP composites.

Study of damage behavior and repair effectiveness of patch repaired carbon fiber laminate under quasi-static indentation loading

Damage caused due to low-velocity impacts in composites leads to substantial deterioration in their residual strength and eventually provokes structural failure.This work presents an experimental investigation on the effects of different patch and parent laminate stacking sequences on the enhancement of impact strength of Carbon Fiber Reinforced Polymers(CFRP)composites by utilising the adhesively bonded external patch repair technique.Damage evolution study is also performed with the aid of Acoustic Emission(AE).Two different quasi-isotropic configurations were selected for the parent laminate,viz.,[45°/45°/0°/0°]s and[45°/0°/45°/0°]s.Quasi Static Indentation(QSI)test was performed on both the pristine laminates,and damage areas were detected by using the C-scan inspection technique.Damaged laminates were repaired by using a single-sided patch of two different configurations,viz.,[45°/45°/45°/45°]and[45°/0°/0°/45°],and employing a circular plug to fill the damaged hole.Four different combinations of repaired laminates with two configurations of each parent and patch laminate were produced,which were further subjected to the QSI test.The results reveal the effectiveness of the repair method,as all the repaired laminates show higher impact resistance compared to the respective pristine laminates.Patches of[45°/0°/0°/45°]configuration when repaired by taking[45°/45°/0°/0°]s and[45°/0°/45°/0°]s as parents exhibited 68%and 73%higher peak loads,respectively,than the respective pristine laminates.Furthermore,parent and patch of configuration[45°/0°/45°/0°]s and[45°/0°/0°/45°],respectively,attain the highest peak load,whereas[45°/45°/0°/0°]s and[45°/45°/45°/45°]combinations possess the most gradual decrease in the load.

Galvanic Effect Between Galvanized Steel and Carbon Fiber Reinforced Polymers

The galvanic corrosion behavior of carbon fiber reinforced polymers （CFRPs） GM-CFRP and Tepex-CFRP in contact with a Zn-coated DP590 steel in solution containing 0.9 wt% NaCl＋ 0.1 wt% CaCl2 ＋ 0.075 wt% NaHCO3 was investigated. The results showed that the GM-CFRP/steel couple was initially more resistant to galvanic corrosion, but its galvanic corrosion activity gradually became higher than the Tepex-CFRP/steel couple. The different galvanic behaviors of these two couples were discussed based on the electrochemical performance of GM-CFRP, Tepex-CFRP and DP590 coupons in the testing solution.

Tool geometry based prediction of critical thrust force while drilling carbon fiber reinforced polymers

Carbon fiber reinforced polymers （CFRPs） are known to be difficult to cut due to the abrasive nature of carbon fibers and the low thermal conductivity of the polymer matrix. Polycrystalline diamond （PCD） drills are commonly employed in CFRP drilling to satisfy hole quality conditions with an acceptable tool life. Drill geometry is known to be influential on the hole quality and productivity of the process. Considering the variety of CFRP laminates and available PCD drills on the market, selecting the suitable drill design and process parameters for the CFRP material being machined is usually per- formed through trial and error, In this study, machining performances of four different PCD drills are investigated. A mechanistic model of drilling is used to reveal trade-offs in drill designs and it is shown that it can be used to select suitable feed rate for a given CFRP drilling process.

Experimental and Stowing/Deploying Dynamical Simulation of Lenticular Carbon Fiber Reinforced Polymer Thin-Walled Tubular Space Boom

The stowing and deploying experiment was conducted for three 700 mm long thin-walled tubes,and the structural behavior characteristics parameters were measured clearly,including strain,deformation and wrapping moment.3D finite element models(FEM)were built subsequently and explicit dynamic method was used to simulate the stowing and deploying of the lenticular carbon fiber reinforced polymer(CFRP)thin-walled tubular space boom,which was designed as four-ply(45°/-45°/45°/-45°)lay-up.The stress and energy during the wrapping process were got and compared with different wrapping angular velocity,the reasonable wrapping angular velocity and effective method were conformed,and structural behavior characteristics were obtained.The results were compared and discussed as well,and the results show that the numerical results by 0.628 rad/s velocity agree well with the measured values.In this paper,the numerical procedure and experimental results are valuable to the optimization design of CFRP thin-walled tubular space boom and future research.

Bond Behavior of Corroded Reinforcement in Concrete Wrapped with Carbon Fiber Reinforced Polymer Under Cyclic Loading

Bond behavior of corroded reinforcement in concrete wrapped with carbon fiber reinforced polymer (CFRP) under cyclic loading is experimentally investigated. An electrolyte corrosion technique is used to accelerate the corrosion of the steel bar in cylindrical concrete specimens. Wrapped specimens are strengthened with one layer of CFRP after the reinforcements are corroded. The experimental parameters investigated include: corrosion level, CFRP wrapped and number of loading cycles. Test results indicate that bond strength and area of hysteretic curve of CFRP wrapped specimens are larger than those of the unwrapped specimens. With increasing the number of loading cycles, the bond strength and area of hysteretic curve decrease gradually, especially at the 1st cyclic loading. The CFRP wrapping reduces the bond degradation rate effectively and prevents the bond-splitting failure of the corroded concrete specimens.

Study of galvanic corrosion and mechanical joint properties of AZ31B and carbon-fiber–reinforced polymer joined by friction self-piercing riveting

A new testing methodology was developed to quantitively study galvanic corrosion of AZ31B and thermoset carbon-fiber–reinforced polymer spot-joined by a friction self-piercing riveting process.Pre-defined areas of AZ31B in the joint were exposed in 0.1 M NaCl solution over time.Massive galvanic corrosion of AZ31B was observed as exposure time increased.The measured volume loss was converted into corrosion current that was at least 48 times greater than the corrosion current of AZ31B without galvanic coupling.Ninety percent of the mechanical joint integrity was retained for corroded F-SPR joints to 200 h and then decreased because of the massive volume loss of AZ31B。

Effect of neat and reinforced polyacrylonitrile nanofibers incorporation on interlaminar fracture toughness of carbon/epoxy composite

This paper presents an experimental investigation on fracture behavior of epoxy resin-carbon fibers composites interleaved with both neat polyacrylonitrile （PAN） nanofibers and A1203-PAN nanofibers. In particular, the paper focuses on the effect of adding Al2O3 nanopartiles in PAN nanofibers, which were incorporated in unidirectional （UD） laminates. The effectiveness of adding a thin film made of Al2O3-PAN on the fracture behavior of the carbon fiber reinforced polymer （CFRP） has been addressed by comparing the energy release rates, obtained by testing double cantilever beam （DCB） samples under mode I loading condition. A general improvement in interlaminar fracture energy of the CFRP is observed when the both neat PAN nanofibers and Al2O3-PAN nanofibers are interleaved. However, higher interlaminar strength has been observed for the samples with a thin film of Al2O3-PAN nanofibers, suggesting a better stress distribution and stress transformation from resin-rich area to reinforcement phase of hybrid composites.

Ductility of Timber Beams Strengthened Using Fiber Reinforced Polymer

This research was conducted to investigate the ductility behavior of timber beams strengthened with CFRP （carbon fiber reinforced polymer） plates. The surface to be bonded was spiked by punching small holes of 2 mm in diameter with 10 mm spacing. The aim is to increase bonding capacity by having small studs. Five beams with the dimension of 100 mm x 200 mm x 3,000 mm were tested where one of the beams was used as control beam （unstrengthened）. The remaining beams were strengthened with different configurations before tested to failure under four-point loading. The results showed that the ductility was increased as the percentage of CFRP increased. The ductility was dramatically improved where the highest ductility index based on deflection method was 2.2 where the percentage increase was 37.5%, whereas the highest ductility index based on energy method was 3.2 where the percentage increase was 88.2%. From this study, it was found that 0.3% is the optimum value of CFRP area to achieve maximum ductility index. Ductility index obtained from energy method gives higher values when compared to deflection method. All beams in this study did not fail due to peel off or debonding. It was also proved that the spikes that have been made at the wood surface were very effective for bonding.

Durability of concrete beams reinforced with CFRP sheet under wet-dry cycles and loading

The test results of eight concrete beams reinforced with carbon fiber reinforced polymer （CFRP） sheets subjected to an aggressive environment under a sustained load are presented. The beams are 1 700 mm long with a rectangular cross-section of 120- mm width and 200-mm depth. The beams are precracked with a four-point flexural load, bonded CFRP sheets, and placed into wet-dry saline water（ NaCl） either in an unstressed state or loaded to about 30% or 60% of the initial ultimate load. The individual and coupled effects of wet-dry saline water and sustained bending stresses on the long term behaviour of concrete beams reinforced with the CFRP are investigated. The test results show that the coupled action of wet-dry saline water and sustained bending stresses appears to significantly affect the load capacity and the failure mode of beam strengthened with CFRP, mainly due to the degradation of the bond between CFRP and concrete. However, the stiffness is not affected by the coupled action of wet-dry cycles and a sustained load.

Research on High-Velocity Impact Damage Monitoring Method of CFRP Based on Guided Wave

Carbon fiber-reinforced polymer(CFRP)is widely used in aerospace applications.This kind of material may face the threat of high-velocity impact in the process of dedicated service,and the relevant research mainly considers the impact resistance of the material,and lacks the high-velocity impact damage monitoring research of CFRP.To solve this problem,a real high-velocity impact damage experiment and structural health monitoring(SHM)method of CFRP plate based on piezoelectric guided wave is proposed.The results show that CFRP has obvious perforation damage and fiber breakage when high-velocity impact occurs.It is also proved that guided wave SHM technology can be effectively used in the monitoring of such damage,and the damage can be reflected by quantifying the signal changes and damage index(DI).It provides a reference for further research on guided wave structure monitoring of high/hyper-velocity impact damage of CFRP.

Effect of fiber angle on LYP steel shear walls behavior

Steel shear wall(SSW) was properly determined using numerical and experimental approaches.The properties of SSW and LYP(low yield point) steel shear wall(LSSW) were measured.It is revealed that LSSW exhibits higher properties compared to SSW in both elastic and inelastic zones.It is also concluded that the addition of CFRP(carbon fiber reinforced polymers) enhances the seismic parameters of LSSW(stiffness,energy absorption,shear capacity,over strength values).Also,stress values applied to boundary frames are lower due to post buckling forces.The effect of fiber angle was also studied and presented as a mathematical equation.

Experimental Investigation on Contribution of CFRP Attachment to Durability of Reinforced Concrete Structure Subjected to Chloride Attack

The function of externally-bonded carbon fiber reinforced polymer （CFRP） in preventing chloride from entering into concrete is verified by experiment. The results show that externally-bonded CFRP can be considered as a part of corrosion prevention system of strengthened concrete structures subjected to chloride ingress, and the contribution of CFRP should be considered in evaluation of durability of reinforced concrete structures with externally-bonded CFRP. With the effective shielding function of CFRP considered, an equation for residual lifetime prediction of concrete structures with externally-bonded CFRP is derived from Fick＇s dispersion law. CFRP has two functions for coastal concrete structures, including strengthening and increasing durability as part of corrosion prevention system.

Fatigue behavior of crane beam strengthened with CFRP

In order to study the fatigue behavior of the damaged reinforced concrete （RC） beams strengthened by carbon fiber reinforced polymer （CFRP） laminate, three T-shaped beams strengthened by CFRP and one contrasting beam are tested under fatigue loading, with the parameters of different modes of strengthening and different fatigue load levels considered. The main results obtained from the tests are： the width of the crack decreases 50. 2% to 66%, and the development of the crack is limited; the stress of steel decreases 24. 1% to 28. 2%, and the stiffness increases 14.9% to 16. 1% after being strengthened. Based on the technical specification for strengthening concrete structures with CFRP and the conclusions from the tests, a calculating scheme of the flexure stiffness is given, which can be used for reference in engineering design. Finally, some suggestions are given for design in fatigue strengthening.