We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surf...We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.展开更多
To improve the manufacture efficiency and promote the application of composites in the automobile industry, a new composite forming method, thermal stamping, was discussed to form composite parts directly. Experiments...To improve the manufacture efficiency and promote the application of composites in the automobile industry, a new composite forming method, thermal stamping, was discussed to form composite parts directly. Experiments on two typical stamping processes, thermal bending and thermal deep drawing, were conducted to investigate the forming behavior of composite sheets and analyze the influence of forming temperature on the formed composite part. Experimental results show that the locking angle for woven composite is about 30°. The bending load is smaller than 5 N in the stamping process and decreases with the increase of temperature. The optimal temperature to form the carbon fiber composite is 170 ℃. The die temperature distribution and the deformation of composite sheet were simulated by FEA software ABAQUS. To investigate the fiber movement of carbon woven fabric during stamping, the two-node three-dimension linear Truss unit T2D3 was chosen as the fiber element. The simulation results have a good agreement to the experimental results.展开更多
Eight high strength concrete (HSC) prisms strengthened with continuous carbon fiber sheet(CFS)were tested.As a result of the confinement provided by CFS,the concrete would fail at a greater strain than the unconfined ...Eight high strength concrete (HSC) prisms strengthened with continuous carbon fiber sheet(CFS)were tested.As a result of the confinement provided by CFS,the concrete would fail at a greater strain than the unconfined and then a significant increase in ductility can be achieved.The lateral pressure exerted by CFS would increase the compressive strength of the concrete,resulting in higher load bearing capacity.This paper proposes the stress strain curve of this kind of hybrid specimen,which agrees well with the test results.Based on the stress strain relationship and the assumptions proposed in this paper,a computer program was developed to analyze HSC columns,confined by CFS,which were subjected to axial compression and biaxial bending.The results shown in this paper indicate that the ductility of HSC column is significantly improved and the strength is also increased by some degree.展开更多
This paper discusses the method of determining the tensile strength and modulus of elasticity of continuous carbon fiber sheet.Five simply supported beams strengthened by CFS were tested.Based on th experiment,a compu...This paper discusses the method of determining the tensile strength and modulus of elasticity of continuous carbon fiber sheet.Five simply supported beams strengthened by CFS were tested.Based on th experiment,a computer analysis program is developed and a simplified formula is proposed.The calculated results agree well with the experimental results.The design method suggested by this paper can meet the engineering requirements.展开更多
Twenty-one square concrete columns were constructed and tested. The testing results indicate that bonded carbon fiber reinforced plastics(CFRP) sheets can be used to increase the strength and improve the serviceabilit...Twenty-one square concrete columns were constructed and tested. The testing results indicate that bonded carbon fiber reinforced plastics(CFRP) sheets can be used to increase the strength and improve the serviceability of damaged concrete columns at low temperatures. The failure of the specimens,in most cases,takes place within the middle half of the columns. And the failure of strengthened columns is sudden and explosive. The CFRP sheets increase both the axial load capacity and the ultimate concrete compressive strain of the columns. The ultimate loads of strengthened columns at-10,0 and 10 ℃ increase averagely by 9.09%,6.63% and 17.83%,respectively,as compared with those of the control specimens. The axial compressive strength of strengthened columns is related to the curing temperatures. The improvement of axial compressive strength decreases with reducing temperature,and when the temperature drops to a certain value,the improvement increases with falling temperature.展开更多
In order to improve the wettability and bonding performance of the interface between carbon fiber and aluminum matrix,nickel-and copper-coated carbon fiber-reinforced aluminum matrix composites were fabricated by the ...In order to improve the wettability and bonding performance of the interface between carbon fiber and aluminum matrix,nickel-and copper-coated carbon fiber-reinforced aluminum matrix composites were fabricated by the squeeze melt infiltration technique.The interface wettability,microstructure and mechanical properties of the composites were compared and investigated.Compared with the uncoated fiber-reinforced aluminum matrix composite,the microstructure analysis indicated that the coatings significantly improved the wettability and effectively inhibited the interface reaction between carbon fiber and aluminum matrix during the process.Under the same processing condition,aluminum melt was easy to infiltrate into the copper-coated fiber bundles.Furthermore,the inhibited interface reaction was more conducive to maintain the original strength of fiber and improve the fiber−matrix interface bonding performance.The mechanical properties were evaluated by uniaxial tensile test.The yield strength,ultimate tensile strength and elastic modulus of the copper-coated carbon fiber-reinforced aluminum matrix composite were about 124 MPa,140 MPa and 82 GPa,respectively.In the case of nickel-coated carbon fiber-reinforced aluminum matrix composite,the yield strength,ultimate tensile strength and elastic modulus were about 60 MPa,70 MPa and 79 GPa,respectively.The excellent mechanical properties for copper-coated fiber-reinforced composites are attributed to better compactness of the matrix and better fiber−matrix interface bonding,which favor the load transfer ability from aluminam matrix to carbon fiber under the loading state,giving full play to the bearing role of carbon fiber.展开更多
The electroless nickel plating on the surface of carbon fibers was prepared by pretreating the carbon fibers in order to increase their conductivity,and consequently enhance the EMI shielding effectiveness of the comp...The electroless nickel plating on the surface of carbon fibers was prepared by pretreating the carbon fibers in order to increase their conductivity,and consequently enhance the EMI shielding effectiveness of the composites.The relationship between the performance of depositing coat and pH value,temperature,reaction time and the way of agitation was studied.Results show that the depositing quality is stable under pH between 4.5 and 5.0,temperature between 75 ℃ and 85 ℃,reaction time for 10 min and air agitation.The uniform and compact nickel layer deposited on carbon fibers was proved by XRD and SEM,and the electrical resistivity of carbon fibers with nickel coating was tested.Results indicate that the electrical resistivity of carbon fibers with electroless nickel plating is decreased by an order of magnitude compared with that of carbon fibers.It means that nickel coating can greatly improve the electromagnetic interference shielding properties of carbon fibers.展开更多
High-entropy diborides(HEBs)are considered as promising high-temperature structure materials owing to their high melting point and excellent thermal stability.However,the intrinsic brittleness is the main obstacle tha...High-entropy diborides(HEBs)are considered as promising high-temperature structure materials owing to their high melting point and excellent thermal stability.However,the intrinsic brittleness is the main obstacle that seriously limits their practical applications.To overcome with this obstacle,carbon fibers(Cf)with outstanding mechanical properties are used in the present work as a first attempt to improve the damage tolerance of HEBs.The as-prepared C_(f)/(Ti_(0.2)Zr_(0.2)Hf_(0.2)Nb_(0.2)Ta_(0.2))B_(2)–SiC composite(C_(f)/HEB–SiC)shows high relative density(97.9%)and good mechanical properties with flexural strength of 411±3 MPa and fracture toughness of 6.15±0.11 MPa·m^(1/2).More importantly,the damage tolerance parameter(Dt)has increased from 0.10 m^(1/2) for HEB–SiC to 0.29 m^(1/2) for C_(f)/HEB–SiC.Through microstructural analysis and Vickers indentation of the composite,the toughening mechanisms are disclosed.The carbon fibers coated with carbon coatings demonstrate unique capacity for prolonging the crack propagation path,which promotes the reliability of the composite effectively.Moreover,the C_(f)/(Ti_(0.2)Zr_(0.2)Hf_(0.2)Nb_(0.2)Ta_(0.2))B_(2)–SiC composite also exhibits good static oxidation resistance in the temperature range of 1100–1500℃in air due to the formation of the protective oxide layer constituting of multicomponent oxides(Zr)HfTiO4 and(Zr)Hf_(6)Ta_(2)O_(17) embedded in a continuous SiO_(2) glass.These results are promising,and this primary work can be used as a reference to the synthesis of C_(f)/HEBs for thermal protection materials under hightemperature serving conditions.展开更多
基金Supported by Innovation and Technology Fund (No.ITP/045/19AP)Commercial Research&Development (CRD) Funding Supported by Hong Kong Productivity Council (No.10008787)。
文摘We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.
基金Project(51375369)supported by the National Natural Science Foundation of ChinaProject(SYG201137)supported by the Science and Technology Development Program of Suzhou,China
文摘To improve the manufacture efficiency and promote the application of composites in the automobile industry, a new composite forming method, thermal stamping, was discussed to form composite parts directly. Experiments on two typical stamping processes, thermal bending and thermal deep drawing, were conducted to investigate the forming behavior of composite sheets and analyze the influence of forming temperature on the formed composite part. Experimental results show that the locking angle for woven composite is about 30°. The bending load is smaller than 5 N in the stamping process and decreases with the increase of temperature. The optimal temperature to form the carbon fiber composite is 170 ℃. The die temperature distribution and the deformation of composite sheet were simulated by FEA software ABAQUS. To investigate the fiber movement of carbon woven fabric during stamping, the two-node three-dimension linear Truss unit T2D3 was chosen as the fiber element. The simulation results have a good agreement to the experimental results.
文摘Eight high strength concrete (HSC) prisms strengthened with continuous carbon fiber sheet(CFS)were tested.As a result of the confinement provided by CFS,the concrete would fail at a greater strain than the unconfined and then a significant increase in ductility can be achieved.The lateral pressure exerted by CFS would increase the compressive strength of the concrete,resulting in higher load bearing capacity.This paper proposes the stress strain curve of this kind of hybrid specimen,which agrees well with the test results.Based on the stress strain relationship and the assumptions proposed in this paper,a computer program was developed to analyze HSC columns,confined by CFS,which were subjected to axial compression and biaxial bending.The results shown in this paper indicate that the ductility of HSC column is significantly improved and the strength is also increased by some degree.
基金Supported by Ministry of Education,Science,Sports and Culture ofJapan under constract No.1 0 0 4 50 55
文摘This paper discusses the method of determining the tensile strength and modulus of elasticity of continuous carbon fiber sheet.Five simply supported beams strengthened by CFS were tested.Based on th experiment,a computer analysis program is developed and a simplified formula is proposed.The calculated results agree well with the experimental results.The design method suggested by this paper can meet the engineering requirements.
基金Project(04043076) supported by the Outstanding Youth Foundation for Scientific and Technological Research of Anhui Province, ChinaProject(2007jq1035) supported by the Scientific Research Projects for Young College Teachers of Anhui Province, China
文摘Twenty-one square concrete columns were constructed and tested. The testing results indicate that bonded carbon fiber reinforced plastics(CFRP) sheets can be used to increase the strength and improve the serviceability of damaged concrete columns at low temperatures. The failure of the specimens,in most cases,takes place within the middle half of the columns. And the failure of strengthened columns is sudden and explosive. The CFRP sheets increase both the axial load capacity and the ultimate concrete compressive strain of the columns. The ultimate loads of strengthened columns at-10,0 and 10 ℃ increase averagely by 9.09%,6.63% and 17.83%,respectively,as compared with those of the control specimens. The axial compressive strength of strengthened columns is related to the curing temperatures. The improvement of axial compressive strength decreases with reducing temperature,and when the temperature drops to a certain value,the improvement increases with falling temperature.
基金The authors are grateful for the financial supports from Joint Fund of the National Natural Science Foundation of China and the China Academy of Engineering Physics(U1630129).
文摘In order to improve the wettability and bonding performance of the interface between carbon fiber and aluminum matrix,nickel-and copper-coated carbon fiber-reinforced aluminum matrix composites were fabricated by the squeeze melt infiltration technique.The interface wettability,microstructure and mechanical properties of the composites were compared and investigated.Compared with the uncoated fiber-reinforced aluminum matrix composite,the microstructure analysis indicated that the coatings significantly improved the wettability and effectively inhibited the interface reaction between carbon fiber and aluminum matrix during the process.Under the same processing condition,aluminum melt was easy to infiltrate into the copper-coated fiber bundles.Furthermore,the inhibited interface reaction was more conducive to maintain the original strength of fiber and improve the fiber−matrix interface bonding performance.The mechanical properties were evaluated by uniaxial tensile test.The yield strength,ultimate tensile strength and elastic modulus of the copper-coated carbon fiber-reinforced aluminum matrix composite were about 124 MPa,140 MPa and 82 GPa,respectively.In the case of nickel-coated carbon fiber-reinforced aluminum matrix composite,the yield strength,ultimate tensile strength and elastic modulus were about 60 MPa,70 MPa and 79 GPa,respectively.The excellent mechanical properties for copper-coated fiber-reinforced composites are attributed to better compactness of the matrix and better fiber−matrix interface bonding,which favor the load transfer ability from aluminam matrix to carbon fiber under the loading state,giving full play to the bearing role of carbon fiber.
文摘The electroless nickel plating on the surface of carbon fibers was prepared by pretreating the carbon fibers in order to increase their conductivity,and consequently enhance the EMI shielding effectiveness of the composites.The relationship between the performance of depositing coat and pH value,temperature,reaction time and the way of agitation was studied.Results show that the depositing quality is stable under pH between 4.5 and 5.0,temperature between 75 ℃ and 85 ℃,reaction time for 10 min and air agitation.The uniform and compact nickel layer deposited on carbon fibers was proved by XRD and SEM,and the electrical resistivity of carbon fibers with nickel coating was tested.Results indicate that the electrical resistivity of carbon fibers with electroless nickel plating is decreased by an order of magnitude compared with that of carbon fibers.It means that nickel coating can greatly improve the electromagnetic interference shielding properties of carbon fibers.
基金supported by the National Natural Science Foundation of China(Grant Nos.52172075 and 52302074)the Outstanding Youth Foundation of Henan Province(Grant No.202300410355)+4 种基金the Program for Innovative Research Team in Science and Technology in Universities of Henan Province(Grant No.23IRTSTHN001)the China Postdoctoral Science Foundation(Grant No.2021M702931)the Science Foundation of National Key Laboratory of Science and Technology on Advanced Composites in Special Environments(Grant No.JCKYS2022603C024)the Natural Science Foundation of Henan Province(Grant No.232300421323)the Henan Provincial Science and Technology Research and Development Plan Joint Fund(Grant No.222301420031).
文摘High-entropy diborides(HEBs)are considered as promising high-temperature structure materials owing to their high melting point and excellent thermal stability.However,the intrinsic brittleness is the main obstacle that seriously limits their practical applications.To overcome with this obstacle,carbon fibers(Cf)with outstanding mechanical properties are used in the present work as a first attempt to improve the damage tolerance of HEBs.The as-prepared C_(f)/(Ti_(0.2)Zr_(0.2)Hf_(0.2)Nb_(0.2)Ta_(0.2))B_(2)–SiC composite(C_(f)/HEB–SiC)shows high relative density(97.9%)and good mechanical properties with flexural strength of 411±3 MPa and fracture toughness of 6.15±0.11 MPa·m^(1/2).More importantly,the damage tolerance parameter(Dt)has increased from 0.10 m^(1/2) for HEB–SiC to 0.29 m^(1/2) for C_(f)/HEB–SiC.Through microstructural analysis and Vickers indentation of the composite,the toughening mechanisms are disclosed.The carbon fibers coated with carbon coatings demonstrate unique capacity for prolonging the crack propagation path,which promotes the reliability of the composite effectively.Moreover,the C_(f)/(Ti_(0.2)Zr_(0.2)Hf_(0.2)Nb_(0.2)Ta_(0.2))B_(2)–SiC composite also exhibits good static oxidation resistance in the temperature range of 1100–1500℃in air due to the formation of the protective oxide layer constituting of multicomponent oxides(Zr)HfTiO4 and(Zr)Hf_(6)Ta_(2)O_(17) embedded in a continuous SiO_(2) glass.These results are promising,and this primary work can be used as a reference to the synthesis of C_(f)/HEBs for thermal protection materials under hightemperature serving conditions.
