Stability analysis of longwall top-coal caving face in extra-thick coal seams based on an innovative numerical hydraulic support model

The relationship between support and surrounding rock is of great significance to the control of surrounding rock in mining process.In view of the fact that most of the existing numerical simulation methods construct virtual elements and stress servo control to approximately replace the hydraulic support problem,this paper establishes a new numerical model of hydraulic support with the same working characteristics as the actual hydraulic support by integrating numerical simulation software Rhino,Griddle and FLAC3D,which can realize the simulation of different working conditions.Based on this model,the influence mechanism of the supporting strength of hydraulic support on surrounding rock stress regulation and coal stability in front of the top coal caving face in extra thick coal seam were researched.Firstly,under different support intensity,the abutment pressure of the bearing coal and the coal in front of it presents the “three-stage”evolution characteristics.The influence range of support intensity is 15%–30%.Secondly,1.5 MPa is the upper limit of impact that the support strength can have on the front coal failure area.Thirdly,within a displacement range of 2.76 m from the coal wall,a support strength of1.5 MPa provides optimal control of the horizontal displacement of the coal.

Experimental study on the interrelation of multiple mechanical parameters in overburden rock caving process during coal mining in longwall panel

In order to comprehend the dynamic disaster mechanism induced by overburden rock caving during the advancement of a coal mining face, a physical simulation model is constructed basing on the geological condition of the 21221 mining face at Qianqiu coal mine in Henan Province, China. This study established, a comprehensive monitoring system to investigate the interrelations and evolutionary characteristics among multiple mechanical parameters, including mining-induced stress, displacement, temperature, and acoustic emission events during overburden rock caving. It is suggested that, despite the uniformity of the overburden rock caving interval, the main characteristic of overburden rock lies in its uneven caving strength. The mining-induced stress exhibits a reasonable interrelation with the displacement, temperature, and acoustic emission events of the rock strata. With the advancement of the coal seam, the mining-induced stress undergoes four successive stages: gentle stability, gradual accumulation, high-level mutation, and a return to stability. The variations in other mechanical parameters does not synchronize with the signifcant changes in mining-induced stress. Before the collapse of overburden rock occurs, rock strata temperature increment decreases and the acoustic emission ringing counts surges with the increase of rock strata displacement and mining-induced stress. Therefore, the collaborative characteristics of mining-induced stress, displacement, temperature, and acoustic emission ringing counts can be identifed as the precursor information or overburden rock caving. These results are in good consistent with on-site situation in the coal mine.

Numerical analysis of application for induction caving roof

New method for handling roof of the base successive mining is proposed, which is induction caving in the roof. The key is that it is made certain to the station of the space-time in the induction caving roof, as the stress is released with the mining process. And applying the catastrophe theory, the influencing factors of induction caving roof are studied in the emptied areas, such as the mechanical property of the surrounding rock, the area of the gob,the scope and dimension of tensile stress. The results show that the key factor is the area of the gob to the method of the induction caving roof. Then according to the geology and the ore characteristic, the three dimension FEM mechanical model is built in Tongkeng Mine, the laws of the tensile stress are analyzed to the space and the time in the roof with the mining, then it is rational design to the mine step and time of the handing the roof.

Fracturing,caving propagation and influence of mining on groundwater above longwall panels–a review of predictive models

Historically there have been a number of different hypotheses and empirical models developed in an attempt to describe the nature of fracturing above longwall panels in underground coal mining.The motivation for suchmodels varies,ranging fromunderstanding the impact ofmining on surface subsidence,to back-analysis of caving behaviour in the immediate roof behind the longwall face.One of the most critical motivating factors that is taking on increased importance in many coalfields,is the need for better understanding,and hence prediction of the impact of mining on overlying strata,particularly strata units acting as aquifers for different groundwater horizons.This paper reviews some of the major prediction models in the context of observed behaviour of strata displacement and fracturing above longwall panels in the southern coalfields of New South Wales,south of Sydney.The paper discusses the parameter often referred to as"height of fracturing"in terms of the critical parameters that influence it,and the relevance and appropriateness of this terminology in the context of overlying sub-surface subsidence and groundwater impact.The paper proposes an alternative terminology for this parameter that better reflects what it is and how it is used.The paper also addresses the potential role of major bedding shear planes mobilised by mining and their potential influence on overlying subsidence and groundwater interference.

Simulation of recovery of upper remnant coal pillar while mining the ultra-close lower panel using longwall top coal caving

With the depletion of easily minable coal seams,less favorable reserves under adverse conditions have to be mined out to meet the market demand.Due to some historical reasons,large amount of remnant coal was left unrecovered.One such case history occurred with the remnant rectangular stripe coal pillars using partial extraction method at Guandi Mine,Shanxi Province,China.The challenge that the coal mine was facing was that there is an ultra-close coal seam right under it with an only 0.8–1.5 m sandstone dirt band in between.The simulation study was carried out to investigate the simultaneous recovery of upper remnant coal pillars while mining the ultra-close lower panel using longwall top coal caving(LTCC).The remnant coal pillar was induced to cave in as top coal in LTCC system.Physical modelling shows that the coal pillars are the abutments of the stress arch structure formed within the overburden strata.The stability of overhanging roof strata highly depends on the stability of the remnant coal pillars.And the gob development(roof strata cave-in)is intermittent with the cave-in of these coal pillars and the sandstone dirt band.FLAC3D numerical modelling shows that the multi-seam interaction has a significant influence on mining-induced stress environment for mining of lower panels.The pattern of the stress evolution on the coal pillars with the advance of the lower working face was found.It is demonstrated that the stress relief of a remnant coal pillar enhances the caveability of the pillars and sandstone dirt band below.

Structure and deformation measurements of shallow overburden during top coal caving longwall mining

Mining induced pressures are strong and overburden failure areas are large in top coal caving longwall mining, which constrains high production and safety mining. By employing the combination of the full view borehole photography technique and the seismic CT scanner technique, the deformation and failure of overlying strata of fully mechanized caving face in shallow coal seam were studied and the failure development of overburden was determined. Results show that the full view borehole photography can reveal the characteristics of strata, and the seismic CT scanner can reflect the characteristics of strata between the boreholes. The combined measurement technique can effectively determine the height of fractured and caved zones. The top end of the caved zone in Yangwangou coal mine employing the top coal caving longwall mining was at the depth of 171 m and fractured zone was at the depth of 106-110 m. The results provide a theoretic foundation for controlling the overburden strata in the shallow buried top coal caving panel.

Failure of hanging roofs in sublevel caving by shock collision and stress superposition

Hanging roofs or high hang-ups.a common problem in sublevel caving mining,usually result in a large ore loss and undermine mining safety.This paper analyzed the formation of a hanging roof and showed that increased confining pressure and reduced free surface were its main characteristics.In order to break down a hanging roof,a new method based on shock wave collision and stress superposition was developed.In this method,two blastholes containing multi-primer at different positions are simultaneously initiated at first.By doing this,a new free surface and a swell room can be created.After these holes are fired,a long delay time is given to the next blasthole so that the fragments from the first twohole blasting have enough time to fall down.This new method was applied to three hanging roofs in one production area,and all of them were successfully broken down.Field inspection indicated that almost no damage was caused in the nearby drifts/tunnels due to the new method.In addition,the far field vibrations were found to be smaller than the maximum vibrations induced by some other blasts.

Theoretical description of drawing body shape in an inclined seam with longwall top coal caving mining

Understanding the characteristics of drawing body shape is essential for optimization of drawing parameters in longwall top coal caving mining.In this study,both physical experiments and theoretical analysis are employed to investigate these characteristics and derive a theoretical equation for the drawing body shape along the working face in an inclined seam.By analyzing the initial positions of drawn marked particles,the characteristics of the drawing body shape for different seam dip angles are obtained.It is shown that the drawing body of the top coal exhibits a shape-difference and volume-symmetry characteristic,on taking a vertical line through the center of support opening as the axis of symmetry,the shapes of the drawing body on the two sides of this axis are clearly different,but their volumes are equal.By establishing theoretical models of the drawing body in the initial drawing stage and the normal drawing stage,a theoretical equation for the drawing body in an inclined seam is proposed,which can accurately describe the characteristics of the drawing body shape.The shape characteristics and volume symmetry of the drawing body are further analyzed by comparing the results of theoretical calculations and numerical simulations.It is shown that one side of the drawing body is divided into two parts by an inflection point,with the lower part being a variation development area.This variation development area increases gradually with increasing seam dip angle,resulting in an asymmetry of the drawing body shape.However,the volume symmetry coefficient fluctuates around 1 for all values of the seam dip angle variation,and the volumes of the drawing body on the two sides are more or less equal as the variation development volume is more or less equal to the cut volume.Both theoretical calculations and numerical simulations confirm that the drawing body of the top coal exhibits the shape-difference and volume-symmetry characteristic.

Numerical simulation of roof cavings in several Kuzbass mines using finite-difference continuum damage mechanics approach

An essential stage of mine design is an estimation of the steps of the first and periodic roof caving in longwall mines.Generally,this is carried out using the field experience and can be much enhanced by numerical simulation.In this work,the finite-difference method was applied coupled with the continuum damage mechanics(CDM)approach to simulate the stress-strain evolution of the rock mass with the underground opening during coal extraction.The steps and stages of roof caving were estimated relying on the numerical simulation data,and they were compared with the field data from several operating mines in the south of the Kuznetsk Basin,Russia.The dependence of the first roof caving step in simulation linearly correlates with field data.The results correspond to the actual roofs of longwall panels of the flat-dipping coal seams and the average rate of face advancement is approximately 5 m/day.

Top coal caving mining technique in thick coal seam beneath the earth dam

It is important to study the mining technology under structures for raising the coal resources recovery ratio. Based on the geological and mining conditions, the top coal caving harmonic mining technique in thick coal seam beneath the earth dam was put forward and studied. The 5 factors such as the panel mining direction, panel size, panel location, panel mining sequence and panel advance velocity were taken into account in this technique. The dam movement and deformation were predicted after the thick coal seam mining and the effects of mining on the dam were studied. By setting up the surveying stations on the dam, the movement and deformation of the dam were observed during mining. By taking some protective measures on the dam, the top coal caving mining technique in thick coal seam beneath the earth dam was carried out successfully. The study demonstrates that harmonic mining in thick coal seam is feasible under the dam. The safety of the earth dam after mining was ensured and the coal resources recovery ratio was improved.

Drawing mechanisms for top coal in longwall top coal caving(LTCC):A review of two decades of literature

This review details the state of the art in research on top coal drawing mechanisms in Longwall top coal caving(LTCC)by examining the relevant literature over the last two decades.It startswith an introduction of the brief history and basic procedures of LTCC.The framework of research on the drawing mechanism,basic concepts,and some theoretical models of LTCC are detailed in sect.research framework of top coal drawingmechanism.The authors note that theTop coal drawbody(TCD),Top coal boundary(TCB)and Top coal recovery ratio(TCRR)are key factors in the drawingmechanism.TheBody-boundary-ratio(BBR)research system has been the classic framework for research over the last 20 years.The modified Bergmark-Roos model,which considers the effects of the supporting rear canopy,flowing velocity of top coal,and its shape factor,is optimal for characterizing the TCD.A 3Dmodel to describe the TCB that considers the thicknesses of the coal seam and roof strata is reviewed.In sect.physical testing and numerical simulation,the physical tests and numerical simulations in the literature are classified for ease of bibliographical review,and classic conclusions regarding the drawing mechanism of top coal are presented and discussedwith elaborate illustrations and descriptions.The deflection of the TCDis noted,and is caused by the shape of the rear canopy.The inclined coal seam always induces a largerTCD,and a deflection in theTCDhas also been observed in it.The effects of the drawing sequence and drawing interval on the TCRR are reviewed,where a long drawing interval is found to lead to significant loss of top coal.Its flowing behavior and velocity distribution are also presented.Sect.practical applications of drawingmechanisms forLTCCmines 4 summarizes over 10 cases where the TCRRof LTCCmines improved due to the guidance of the drawing mechanism.The final section provides a summary of the work here and some open questions.Prospective investigations are highlighted to give researchers guidance on promising issues in future research on LTCC.

Development of 3D top coal caving angle model for fully mechanized extra-thick coal seam mining

During high-intensity,fully mechanized mining of extra-thick coal seam,the top coal would cave to a certain 3D form.Based on the data collected during drilling,a 3D model of top coal caving surface space was established to determine the relationship between the location of the stope roof and the caving surface,enabling the mathematical computation of the top caving angle(φ).The drilling method was employed to measure the top caving angle on two extra-thick fully mechanized coal caving faces under the conditions of three geological structures,namely,no geological structure,igneous rock structure,and fault structure.The results show that the value of top caving angle could be accurately estimated on-site with the 9-parameter 3D top coal caving surface model built with the drilling method.This method is a novel on-site measurement that can be easily applied.Our findings reveal that the characteristics of the coal-rock in the two mining faces are different;yet their caving angles follow the ruleφ_(igneous rock structure)<φ_(no geological structure)<φ_(fault structure).Finally,through the data fitting with two indexes(the top coal uniaxial compressive strength and the top caving angle),it is found that the relationship between the two indexes satisfies an exponential decay function.

Three-dimensional experimental study of loose top-coal drawing law for longwall top-coal caving mining technology

Based on the loose medium flow field theory, the loose top-coal drawing law of longwall top-coal caving（LTCC） mining technology is studied by using self-developed three-dimensional（3D） test device. The loose top-coal drawing test with shields and the controlled test without shields are performed in the condition without any boundary effect. Test results show that shields will cause reduction in drawing volume of coal in the LTCC mining. The deflection phenomenon of drawing body is also observed in the controlled test, which is verified that the deflection of drawing body is caused by shield. It is found that the deflection angle decreases with increasing caving height, with the maximum value of atailand the minimum value of 0. In addition, the formula to calculate the drawing volume is proposed subsequently.The deflection of drawing body is numerically simulated using particle flow code PFC3 Dand the proposed formula to calculate drawing volume in LTCC is also verified.

A review of cavability evaluation in longwall top coal caving

Longwall Top Coal Caving has been considered as one of the most effective technologies for the extraction of underground thick coal seams. A large number of studies on the applicability of Longwall Top Coal Caving into new mine sites have linked the success of its application to the geo mechanical understanding of the cavability of the top coal. The paper aims to improve the knowledge of the top coal cavability evaluation. A range of parameters that affect the top coal cavability were first identified. Afterward, a number of cavability assessment methods and classifications were reviewed. The result is important in that it assists researchers in developing an advanced and reliable tool for the top coal cavability evaluation.

A transition from a large open pit into a novel “macroblock variant” block caving geometry at Chuquicamata mine, Codelco Chile

With a history of more than 100 years, Chuquicamata has become one of the largest open pits in the world. Its current depth of 1100 m, length of 4500 m and width of 3000 m, resulting in haulage distances of over 11,000 m from pit bottom to the processing plant or waste dumps, with waste/ore ratio greater than 4 and much lower grades, are effectively determining its profitable limit by the end of this decade. Currently, there are over 4300 Mt of geological resources containing 0.7% of copper and 340 ppm (1 ppm = 1 g/t) of molybdenum below the final pit shell. The corresponding orebody geometry is 3000 m northsouth, 300-800 m eastwest and the drilling campaign suggested the existence of more than 900 m of mineable ore from the final pit bottom. This is in spite of the fact that the Chuquicamata orebody is still open at depth. The business case to continue with the mining of the Chuquicamata orebody is to change from the current large open pit to a novel macroblock variant block caving geometry. This requires a production rate of 140,000 t/d (50 Mt per annum), with a continuous material handling system to achieve the 7-year ramp-up to full production. The resolution of a number of known technical, operational and logistical challenges outside current industry practises which Chuquicamata will face over its projected 40-year mine life is therefore essential. These challenges include simultaneous operations of open pit and underground macroblocks and from the initial lift to the second lift, rapid ramp-up and optimum sequencing of the planned macroblocks, early dilution from the west fault and late dilution from potential slope failures, and the potential for major operational hazards. An equally important issue to be addressed is cultural given that the mining history in the northern region of Chile, which includes Chuquicamata, is predominantly open pit. This paper presents a synopsis of the main challenges that the Chuquicamata underground project will face in order to meet the objectives of its corresponding business case. Those discussed and how they were resolved are: simultaneous operations, rapid ramp-up and optimum sequencing of the planned macroblocks, and early and late dilutions. The project is an example of the fact that there are no recipes or cook books in cave mining.

An approach for wellbore failure analysis using rock cavings and image processing

There have been interests to link different cuttings/cavings to various wellbore failure types during drilling. This concept is essential when caliper and image logs are not available. Identification ofwellbore failure during drilling gives more chance of immediate actions before wireline logging program. In this paper, an approach was presented based on the image processing of ditch cuttings. This approach uses the sphericity and roundness of cuttings as input data to classify caving types and subsequently deter- mine the dominant failure type. Likewise, common definitions of cavings were discussed initially before a new criterion is suggested. This quantitative criterion was examined by observations from caliper and acoustic image logs as well. The proposed approach and criterion were implemented on ditch cuttings taken from a well in Western Australia. Results indicate that the primary failure is shear failure （breakout） due to high levels of angular cavings. However, another failure due to the fluid invasion into pre-existing fractures was also recorded by blocky cavings.

Numerical investigation on the caving mechanism with different standard deviations of top coal block size in LTCC

The size distribution of the broken top coal blocks is an important factor,affecting the recovery ratio and the efficiency of drawing top coal in longwall top coal caving(LTCC)mining panel.The standard deviation of top coal block size(dt)is one of the main parameters to reflect the size distribution of top coal.To find the effect of dt on the caving mechanism,this study simulates experiments with 9 different dt by using discrete element software PFC.The dt is divided into two stages:uniform distribution stage(UDS)whose dt is less than 0.1(Schemes 1–5),and nonuniform distribution stage(NDS)whose dt is more than 0.1(Schemes 6–9).This research mainly investigates the variation of recovery ratio,drawing body shape,boundary of top coal,and contact force between particles in the two stages,respectively.The results showed that with the increasing dt,the recovery ratio of the panel increases first and then decreases in UDS.It is the largest in Scheme 3,which mainly increases the drawing volume at the side of starting drawing end.However,the recovery ratio decreases first and then increases quickly in NDS,and it is the largest in Scheme 9,where the drawing volume at the side of finishing drawing end are relatively higher.In UDS,the major size of top coal is basically medium,while in NDS,the size varies from medium to small,and then to large,with a distinct difference in shape and volume of the drawing body.When the major size of top coal is medium and small,the cross-section width of the initial boundary of top coal at each height is relatively small.Conversely,when the top coal size is large,the initial boundary of top coal has a larger opening range,the rotating angle of lower boundary is relatively small in the normal drawing stage,which is conducive to the development of drawing body and reduces the residual top coal,and the maximum particle velocity and the particles movement angle are both larger.This study lays a foundation for the prediction of recovery ratio,and suggests that the uniform top coal is more manageable and has a larger recovery ratio.

Stability Control of Gob-Side Entry Retaining in Fully Mechanized Caving Face Based on a Compatible Deformation Model

The stability control of gob-side entry retaining in fully mechanized caving face is a typical challenge in many coal mines in China.The rotation and subsidence of the lateral cantilever play a critical role in a coal mine,possibly leading to instability in a coal seam wall or a gob-side wall due to its excessive rotation subsidence.Hence,the presplitting blasting measures in the roof was implemented to cut down the lower main roof and convert it to caved immediate roof strata,which can significantly reduce the rotation space for the lateral cantilever and effectively control its rotation.Firstly,the compatible deformation model was established to investigate the quantitative relationship between the deformation of the coal seam wall and the gob-side wall and the subsidence of the lateral cantilever.Then,the instability judgments for the coal seam wall and gob-side wall were revealed,and the determination method for the optimal roof cutting height were obtained.Furthermore,The Universal Distinct Element Code numerical simulation was adopted to investigate the effect of roof-cutting height on the stability of the retained entry.The numerical simulation results indicated that the deformation of the roadway could be effectively controlled when the roofcutting height reached to 18 m,which verified the theoretical deduction well.Finally,a field application was performed at the No.3307 haulage gateway in the Tangan coal mine,Ltd.,Shanxi Province,China.The field monitoring results showed that the blasting roof cutting method could effectively control the large deformation of surrounding rocks,which provided helpful references for coal mine safety production under similar conditions.

Conventional approaches for assessment of caving behaviour and support requirement with regard to strata control experiences in longwall workings

Effective control of roof strata is very important for trouble free operation and regular face advance in mechanised longwall workings. It is now technically possible to exploit coal seams in difficult geomining conditions with the help of newer innovations in longwall face machineries. A reliable assessment of caving behaviour and support capacity requirement helps in selecting supports of adequate capacity and making operational preparedness for timely and confident solution of impending problems.This paper reviews the mechanism of roof caving and the conventional approaches of caving behaviour and support requirement in the context of major strata control experiences gained worldwide. The review shows that a number of approaches are being used for advance prediction of caving behaviour and support capacity requirement in a variety of geo-mining conditions. The theoretical explanation of the mechanism of roof caving and the design function of roof supports have been worked out through staged development of approaches, their evaluation followed by their gradual modification and enrichment of synthesized findings. This process is still continuing with consistently improved understanding through growing field experiences in the larger domain of geo-mining conditions and state-of-art strata analysis and monitoring techniques. These attempts have contributed significantly to improving the level of understanding and reducing the gap of uncertainty in planning and design of longwall operation in a given geo-mining condition.

Current Situation and Prospect of Top-Coal Caving Technology in China

A great development has been achieved on thick seam longwall top-coal caving technology in China for the recent years, which has raised face output and efficiency and reduced production cost greatly. In this paper, achievements in its production, safety and theoretical research and future tasks are discussed.