Increase Activity Cavitations in Liquids and Melts at Ultrasonics Processing

Increase of efficiency of cavitation processes in liquids and melts is reached by gas cavities saturation with the sizes not exceeding the resonant sizes of cavitation germs. Gas saturation of liquids and melts raises level of cavitation pressure upon 20% - 25% that intensifies US processing: cleaning, soldering and metallization.

超声空化在船舶与海洋工程中的应用

Biofouling on ships and offshore structures has always been a difficult problem to solve,which not only jeopardizes the structural strength but also brings great economic losses.Ultrasonic cavitation is expected to solve this problem due to its characteristics of no damage to structures and no pollution.Starting from the phenomenon and mechanism of ultrasonic cleaning,this paper introduces the application of ultrasonic cavitation in ship,pipeline and oil cleaning as well as ballast water treatment.By reviewing the existing studies,limitations such as insufficient ultrasonic parameter studies,lack of uniform cleanliness standards,and insufficient cavitation studies are summarized to provide traceable research ideas for improving ultrasonic cavitation technology and to guide the expansion and improvement of its applications.

高马赫数球状气泡动力学理论研究

The compressibility of fluids has a profound influence on oscillating bubble dynamics,as characterized by the Mach number.However,current theoretical frameworks for bubbles,whether at the first or second order of the Mach number,are primarily confined to scenarios characterized by weak compressibility.Thus,a critical need to elucidate the precise range of applicability for both first-and second-order bubble theories arises.Herein,we investigate the suitability and constraints of bubble theories with different orders through a comparative analysis involving experimental data and numerical simulations.The focal point of our investigation encompasses theories such as the Rayleigh–Plesset,Keller,Herring,and second-order bubble equations.Furthermore,the impact of parameters inherent in the second-order equations is examined.For spherical oscillating bubble dynamics in a free field,our findings reveal that the first-and second-order bubble theories are applicable when Ma≤0.3 and 0.4,respectively.For a single sonoluminescence bubble,we define an instantaneous Mach number,Mai.The second-order theory shows abnormal sensibility when Mai is high,which is negligible when Mai≤0.4.The results of this study can serve as a valuable reference for studying compressible bubble dynamics.

Research on Cavitation Characteristics and Influencing Factors of Herringbone Gear Pump

Cavitation is a common issue in pumps,causing a decrease in pump head,a fall in volumetric efficiency,and an intensification of outlet flow pulsation.It is one of the main hazards that affect the regular operation of the pump.Research on pump cavitation mainly focuses on mixed flow pumps,jet pumps,external spur gear pumps,etc.However,there are few cavitation studies on external herringbone gear pumps.In addition,pumps with different working principles significantly differ in the flow and complexity of the internal flow field.Therefore,it is urgent to study the cavitation characteristics of external herringbone gear pumps.Compared with experimentalmethods,visual research and cavitation area identification are achieved through computation fluid dynamic(CFD),and changing the boundary conditions and shape of the gear rotor is easier.The simulation yields a head error of only 0.003%under different grid numbers,and the deviation between experimental and simulation results is less than 5%.The study revealed that cavitation causes flow pulsation at the outlet,and the cavitation serious area is mainly distributed in the meshing gap and meshing area.Cavitation can be inhibited by reducing the speed,increasing the inlet pressure,and changing the helix angle can be achieved.For example,when the inlet pressure is 5 bar,the maximumgas volume fraction in themeshing area is less than 50%.These results provide a reference for optimizing the design and finding the optimal design parameters to reduce or eliminate cavitation.

Numerical Investigation of the Angle of Attack Effect on Cloud Cavitation Flow around a Clark-Y Hydrofoil

Cavitation is a prevalent phenomenon within the domain of ship and ocean engineering,predominantly occurring in the tail flow fields of high-speed rotating propellers and on the surfaces of high-speed underwater vehicles.The re-entrant jet and compression wave resulting from the collapse of cavity vapour are pivotal factors contributing to cavity instability.Concurrently,these phenomena significantly modulate the evolution of cavitation flow.In this paper,numerical investigations into cloud cavitation over a Clark-Y hydrofoil were conducted,utilizing the Large Eddy Simulation(LES)turbulence model and the Volume of Fluid(VOF)method within the OpenFOAM framework.Comparative analysis of results obtained at different angles of attack is undertaken.A discernible augmentation in cavity thickness is observed concomitant with the escalation in attack angle,alongside a progressive intensification in pressure at the leading edge of the hydrofoil,contributing to the suction force.These results can serve as a fundamental point of reference for gaining a deeper comprehension of cloud cavitation dynamics.

Hydrodynamic Cavitation Enhanced SR-Aops Degradation of Organic Pollutants in Water:A Review

SR-AOP(sulfate radical advanced oxidation process)is a novel water treatment method able to eliminate refractory organic pollutants.Hydrodynamic cavitation(HC)is a novel green technology,that can effectively produce strong oxidizing sulfate radicals.This paper presents a comprehensive review of the research advancements in these fields and a critical discussion of the principal factors influencing HC-enhanced SR-AOP and the mechanisms of synergistic degradation.Furthermore,some insights into the industrial application of HC/PS are also provided.Current research shows that this technology is feasible at the laboratory stage,but its application on larger scales requires further understanding and exploration.In this review,some attention is also paid to the design of the hydrodynamic cavitation reactor and the related operating parameters.

Behaviors of cavitation bubbles driven by high-intensity ultrasound

In a multi-bubble system, the bubble behavior is modulated by the primary acoustic field and the secondary acoustic field. To explore the translational motion of bubbles in cavitation liquids containing high-concentration cavitation nuclei,evolutions of bubbles are recorded by a high-speed camera, and translational trajectories of several representative bubbles are traced. It is found that translational motion of bubbles is always accompanied by the fragmentation and coalescence of bubbles, and for bubbles smaller than 10 μm, the possibility of bubble coalescence is enhanced when the spacing of bubbles is less than 30 μm. The measured signals and their spectra show the presence of strong negative pressure, broadband noise,and various harmonics, which implies that multiple interactions of bubbles appear in the region of high-intensity cavitation.Due to the strong coupling effect, the interaction between bubbles is random. A simplified triple-bubble model is developed to explore the interaction patterns of bubbles affected by the surrounding bubbles. Patterns of bubble interaction, such as attraction, repulsion, stable spacing, and rebound of bubbles, can be predicted by the theoretical analysis, and the obtained results are in good agreement with experimental observations. Mass exchange between the liquid and bubbles as well as absorption in the cavitation nuclei also plays an important role in multi-bubble cavitation, which may account for the weakening of the radial oscillations of bubbles.

Morphological analysis for thermodynamics of cavitation collapse near fractal solid wall

A fractal geometric boundary with natural wall features is introduced into a hybrid lattice-Boltzmann-method(LBM)multiphase model. The physical model of cavitation bubble collapse near the irregular geometric wall is established to study the thermodynamic characteristics of the bubble collapse. Due to the lack of periodicity, symmetry, spatial uniformity and obvious correlation in the LBM simulation of the bubble collapse near the fractal wall, the morphological analysis based on Minkowski functional is introduced into the thermodynamic investigation of cavitation bubble so as to analyze and obtain the effective information. The results show that the Minkowski functional method can employed to study the temperature information in complex physical fields hierarchically and quantitatively. The high/low temperature region of the cavitation flow is explored, and thermal effect between irregular and fractal geometric wall and cavitation bubble can be revealed. It illustrates that LBM and morphological analysis complement each other, and morphological analysis can also be used as an optional and potential tool in research field of complex multiphase flows.

Investigation of hydroxyl-terminated polybutadiene propellant breaking characteristics and mechanism impacted by submerged cavitation water jet

A submerged cavitation water jet(SCWJ)is an effective method to recycle solid propellant from obsolete solid engines by the breaking method.Solid propellant's breaking modes and mechanical process under SCWJ impact are unclear.This study aims to understand those impact breaking mechanisms.The hydroxyl-terminated polybutadiene(HTPB)propellant was chosen as the research material,and a self-designed test system was used to conduct impact tests at four different working pressures.The high-speed camera characterized crack propagation,and the DIC method calculated strain change during the impact process.Besides,micro and macro fracture morphologies were characterized by scanning electron microscope(SEM)and computed tomography(CT)scanning.The results reveal that the compressive strain concentration region locates right below the nozzle,and the shear strain region distributes symmetrically with the jet axis,which increases to 4% at first 16th ms,the compressive strain rises to 2% and 6% in the axial and transverse direction,respectively.The two tensile cracks formed first at the compression strain concentrate region,and there generate many shear cracks around the tensile cracks,and those shear cracks that develop and aggregate cause the cracks to become wider and cut through the tensile cracks,forming the tensile-shear cracks and the impact parts eventually fail.The HTPB propellant forms a breaking hole shaped conical after impact 10 s.The mass loss increases by 17 times at maximum,with the working pressure increasing by three times.Meanwhile,the damage value of the breaking hole remaining on the surface increases by 7.8 times while 2.9 times in the depth of the breaking hole.The breaking efficiency is closely affected by working pressures.The failure modes of HTPB impacted by SCWJ are classified as tensile crack-dominated and tensile-shear crack-dominated damage mechanisms.

Jet Characteristics and Optimization of a Cavitation Nozzle for Hydraulic Fracturing Applications

Hydraulic jetting is a form of fracturing that involves using a high-pressure jet of water to create fractures in the reservoir rock with a nozzle serving as the central component of the hydraulic sandblasting perforation tool.In this study,the flow behavior of the nozzle is simulated numerically in the framework of a SST k-ωturbulence model.The results show that the nozzle structure can significantly influence the jet performance and related cavitation effect.Through orthogonal experiments,the nozzle geometric parameters are optimized,and the following configuration is found accordingly:contraction angle 20°,contraction segment length 6 mm,cylindrical segment diameter 6 mm,cylindrical segment length 12 mm,spread segment length 10 mm,and spread angle 55°.

Structure optimization of the organ-pipe cavitating nozzle and its erosion ability test on hydrate-bearing sediments

Cavitating jet is a promising drilling rate improvement technology in both the marine natural gas hydrate (NGH) fluidization exploitation method and the integrated radial jet drilling and completion method. In present study, we aim to improve the efficiency of jet erosion and extracting NGH. With a computational fluid dynamics (CFD) method, the pressure, velocity and cavitation field characteristics of organ-pipe cavitating jet (OPCJ) are analysed. The divergent angle, throat length, and divergent length of OPCJ nozzle are preferred to obtain stronger jet cavitation erosion effect. Laboratory experiments of gas hydrate-bearing sediments (GHBS) erosion by OPCJ and conical jet (CJ) are conducted to compare and validate the jet erosion performance. The impinging models of OPCJ and CJ are constructed to study the impact characteristics. Results show that the preferred values of divergent angle, throat length, and divergent length are 15°, 1d, and 3d, respectively, in present simulation conditions. For GHBS, the OPCJ possesses the advantages of high efficiency and low energy consumption. Moreover, the OPCJ has higher penetration efficiency, while showing equivalent penetration ability compared to CJ. During the impinging process, the OPCJ can induce stronger impact pressure and turbulence effect, and also shows stronger chambering effect and bottom cleaning ability compared to CJ. This study presents the erosion performance of OPCJ and CJ on GHBS, and provides preliminary insights on the potential field applications in NGH exploitation.

Generation and Evolution of Cavitation Bubbles in Volume Alternate Cavitation(VAC)

Cavitation generation methods have been used in multifarious directions because of their diversity,and numerous studies and discussions have been conducted on cavitation generation methods.This study aims to explore the generating mechanism and evolution law of volume alternate cavitation(VAC).In the VAC,liquid water is placed in an airtight container with a variable volume.As the volume alternately changes,the liquid water inside the container continues to cavitate.Then,the mixture turbulence model and in-cylinder dynamic grid model are adopted to conduct computational fluid dynamics simulation of volume alternate cavitation.In the simulation,the cloud images at seven heights on the central axis are monitored,and the phenomenon and mechanism of height and eccentricity are analyzed in detail.By employing the cavitation flow visualization method,the generating mechanism and evolution law of cavitation are revealed.The synergistic effects of experiments and high-speed camera capturing confirm the correctness of the simulation results.In the experiment,the volume change stroke of the airtight container is set to 20 mm,the volume change frequency is 18 Hz,and the shooting frequency of the high-speed camera is set to 10000 FPS.The experimental results indicate that the position of the cavitation phenomenon has a reasonable law during the whole evolution cycle of the cavitation cloud.Also,the volume alternation cycle corresponds to the generation,development,and collapse stages of cavitation bubbles.

Experimental Study on Ultrasonic Cavitation Intensity Based on Fluorescence Analysis

The Ultrasonic cavitation effect has been widely used in mechanical engineering,chemical engineering,biomedicine,and many other fields.The quantitative characterization of ultrasonic cavitation intensity has always been a difficulty.Based on this,a fluorescence analysis method has been adopted to explore ultrasonic cavitation intensity in this paper.In the experiment of fluorescence intensity measurement,terephthalic acid(TA)was used as the fluorescent probe,ultrasonic power,ultrasonic frequency,and irradiation time were independent variables,and fluorescence intensity and fluorescence peak area were used as experimental results.The collapse of cavitation bubble will cause molecular bond breakage and release·OH,and the non-fluorescent substance TA will form the strong fluorescent substance TAOH with·OH.The spectra of the treated samples were measured by a F-7000 fluorescence spectrophotometer.The results showed that the fluorescence intensity and fluorescence peak area increased rapidly after ultrasonic cavitation treatment,and then increased slowly with the increase of ultrasonic power,which gradually increased with the increase of irradiation time.They first decreased and then increased with the increase of ultrasonic frequency from 20 kHz to 40 kHz.The irradiation time was the most influential factor,and the cavitation intensity of low frequency was higher overall.The fluorescence intensity and fluorescence peak area of the samples increased by 2-20 times after ultrasonic treatment,which could increase from 69 and 5238 to 1387 and 95451,respectively.After the irradiation time exceeded 25 min,the growth rate of fluorescence intensity slowed down,which was caused by the decrease of gas content and TA concentration in the solution.The study quantitatively characterized the cavitation intensity,reflecting the advantages of fluorescence analysis,and provided a basis for the further study of ultra-sonic cavitation.

半悬挂扭曲舵水动力及空化性能研究

In this study,we designed a new,semi-balanced,twisted rudder to reduce the surface cavitation problem of medium-high-speed surface warships.Based on the detached eddy simulation(DES)with the Spalart-Allmaras(SA)model(SA-DES)and the volume of fluid(VOF)method,the hydrodynamic and cavitation performances of an ordinary semi-balanced rudder and semi-balanced twisted rudder at different rudder angles were numerically calculated and compared using the commercial computational fluid dynamics(CFD)software STAR-CCM+with the whole-domain structured grid.The calculation results showed that,under the same working conditions,the maneuverability of the semi-balanced twisted rudder basically remained unchanged compared with that of the ordinary semi-balanced rudder.Furthermore,the surface cavitation range of the semi-balanced twisted rudder was much smaller,and the inception rudder angle of the rudder surface cavitation increased by at least 5°at the maximum speed.In conclusion,the semi-balanced twisted rudder effectively reduced the cavitation of the rudder surface without reducing the rudder effect and exhibited excellent anti-cavitation performance.

在斜向非定常流动中由层流向湍流转变对模型尺度螺旋桨性能和压力脉动的影响

In this paper,after the successful applications to open water propeller performance estimations,the influence of transition sensitive and modified mass transfer models tuned to account for the laminar flow in the prediction of the cavitation inception of marine propulsors is investigated from the point of view of the unsteady functioning and induced pressure pulses.The VP1304(also known as PPTC)test case,for which dedicated data were collected during several workshops,is considered first.After preliminary analyses using RANS,also Detached Eddy Simulations(DES)are included to better account for the vortex dynamics and its influence on pressure pulses.Similarly to what observed in uniform inflow,results show a better agreement with the available measurements of propeller performances and confirm the reliability of the proposed approaches for unsteady,non-cavitating,model scale propeller predictions.The overall cavitation pattern is improved too by the application of the transition sensitive correction to the mass transfer model,but the complex dynamics of bubble cavitation observed in experiments prevents quantitatively better predictions in terms of thrust/torque breakdown and induced pressure pulses levels regardless the use of RANS or DES methods.

Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel

The corrosion behavior of 304L stainless steel(SS)in 3.5wt%NaCl solution after different cavitation erosion(CE)times was mainly evaluated using electrochemical noise and potentiostatic polarization techniques.It was found that the antagonism effect resulting in the passivation and depassivation of 304L SS had significant distinctions at different CE periods.The passive behavior was predominant during the incubation period of CE where the metastable pitting initiated at the surface of 304L SS.Over the rising period of CE,the 304L SS experienced a transition from passivation to depassivation,leading to the massive growth of metastable pitting and stable pitting.The depassivation of304L SS was found to be dominant at the stable period of CE where serious localized corrosion occurred.

Influence of Cavitation on Unsteady Vortical Flows in a Side Channel Pump

Previous investigation on side channel pump mainly concentrates on parameter optimization and internal unsteady vortical flows.However,cavitation is prone to occur in a side channel pump,which is a challenging issue in promoting performance.In the present study,the cavitating flow is investigated numerically by the turbulence model of SAS combined with the Zwart cavitation model.The vapors inside the side channel pump firstly occur in the impeller passage near the inlet and then spread gradually to the downstream passages with the decrease of NPSHa.Moreover,a strong adverse pressure gradient is presented at the end of the cavity closure region,which leads to cavity shedding from the wall.The small scaled vortices in each passage reduce significantly and gather into larger vortices due to the cavitation.Comparing the three terms of vorticity transport equation with the vapor volume fraction and vorticity distributions,it is found that the stretching term is dominant and responsible for the vorticity production and evolution in cavitating flows.In addition,the magnitudes of the stretching term decrease once the cavitation occurs,while the values of dilatation are high in the cavity region and increase with the decreasing NPSHa.Even though the magnitude of the baroclinic torque term is smaller than vortex stretching and dilatation terms,it is important for the vorticity production along the cavity surface and near the cavity closure region.The pressure fluctuations in the impeller and side channel tend to be stronger due to the cavitation.The primary frequency of monitor points in the impeller is 24.94 Hz and in the side channel is 598.05 Hz.They are quite corresponding to the shaft frequency of 25 Hz(fshaft=1/n=25 Hz)and the blade frequency of 600 Hz(fblade=Z/n=600 Hz)respectively.This study complements the investigation on cavitation in the side channel pump,which could provide the theoretical foundation for further optimization of performance.

Effect of multifunction cavitation using phosphoric acid on fatigue and surface properties of AZ31 magnesium alloy

Magnesium alloy is attractive for lightweight construction but often suffers from poor corrosion resistance and low strength.Cavitation processing with chemicals,i.e.,multifunction cavitation(MFC),was introduced to form a high-corrosion film and improve the fatigue properties of an AZ31 magnesium alloy.Surface analysis and plane bending fatigue tests were conducted for the MFC-treated magnesium alloy at a stress ratio,R,of-1.The mechanical action of cavitation bubbles improved the fatigue life of magnesium alloys due to increasing the surface hardness and generating compressive residual stress.However,the combined mechanical and electrochemical action during MFC formed pits on the surface.These pits were large enough to easily nucleate an initial fatigue crack.In addition,the magnesium alloys without pit formation,for which a coating process using phosphoric acid was conducted after MFC using water,showed superior fatigue properties.

Rock breaking performance of the newly proposed unsubmerged cavitating abrasive waterjet

To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of waterjet called unsubmerged cavitating abrasive waterjet(UCAWJ) is thus produced. The rock breaking performance of UCAWJ was compared with submerged cavitating abrasive waterjet(SCAWJ)and unsubmerged abrasive waterjet(UAWJ) by impinging sandstone specimens. Moreover, the effects of jet pressure, standoff distance, abrasive flow rate and concentration were studied by evaluating the specific energy consumption, and the area, depth, and mass loss of the eroded specimen. The results show that the artificially generated submerged environment in UCAWJ is able to enhance the rock breaking performance under the same operating parameters. Furthermore, the rock breaking performance of UCAWJ is much better at higher jet pressures and smaller standoff distances when compared with UAWJ. The greatest rock breaking ability of UCAWJ appears at jet pressure of 50 MPa and standoff distance of 32 mm, with the mass loss of sandstone increased by 370.6% and the energy dissipation decreased by 75.8%. In addition, under the experimental conditions the optimal abrasive flow rate and concentration are 76.5 m L/min and 3%, respectively.

Comparison of the effects of submerged laser peening,cavitation peening and shot peening on the improvement of the fatigue strength of magnesium alloy AZ31

To investigate the improvement in the fatigue strength of magnesium alloy by peening methods,magnesium alloy AZ31 was treated by submerged laser peening(SLP),cavitation peening(CP),and shot peening(SP),and the fatigue properties were evaluated by a plane bending fatigue test.In the case of SLP,both the impact induced by laser ablation(LA)and that caused by laser cavitation(LC),which developed after LA,were used.In the present study,the fatigue life at a constant bending stress was examined to determine the suitable coverage.It was found that the fatigue strengths at N=10^(7)for the SLP,CP,and SP specimens treated by each optimum condition were 56%,18%,and 16%higher,respectively,than that of the non-peened(NP)specimen,which was 97 MPa.The key factors in the improvement of fatigue strength by peening methods were work hardening and the introduction of compressive residual stress.