Polylactic Acid (PLA) Foaming: Design of Experiments for Cell Size Control

In this study, a design of experiments (DoE) approach was used to develop a PLA open-cell foam morphology using the compression molding technique. The effect of three molding parameters (foaming time, mold opening temperature, and weight concentration of the ADA blowing agent) on the cellular structure was investigated. A regression equation relating the average cell size to the above three processing parameters was developed from the DoE and the analysis of variance (ANOVA) was used to find the best dimensional fitting parameters based on the experimental data. With the help of the DoE technique, we were able to develop various foam morphologies having different average cell size distribution levels, which is important in the development of open-cell PLA scaffolds for bone regeneration for which the control of cell morphology is crucial for osteoblasts proliferation. For example, at a constant ADA weight concentration of 5.95 wt%, we were able to develop a narrow average cell size distribution ranging between 275 and 300 μm by varying the mold opening temperature between 106°C and 112°C, while maintaining the foaming time constant at 8 min, or by varying the mold foaming time between 6 and 11 min and maintaining the mold opening temperature at 109°C.

Microstructure and Properties of Cement Foams Prepared by Magnesium Oxychloride Cement

Microstructural features including pore size distribution, cell walls and phase compositions of magnesium oxychloride cement foams（MOCF） with various MgO powders and water mixture ratios were studied. Their infl uences on compressive strength, water absorption and resistance of MOCF were also discussed in detail. The experimental results indicated that moderate and slight excess MgO powders（MgO/MgCl2 molar ratios from 5.1 to 7） were beneficial to the formation of excellent microstructure of MOCF, but increasing water contents（H2O/MgO mass ratios from 0.9 to 1.29） might result in opposite conclusions. The microstructure of MOCF produced with moderate and slight excess MgO powders could enhance the compressive strength, while serious excess MgO powders addition（MgO/MgCl2 molar ratios = 9） would destroy the cell wall structures, and therefore decrease the strength of the system. Although MOCF produced with excess MgO powders could decrease the water absorption, its softening coefficient was lower than that of the material produced with moderate MgO powders. This might be due to the instability of phase 5, the volume expansion and cracking of cell walls as immersed the sample into water.