Coupled effect of cement hydration and temperature on rheological properties of fresh cemented tailings backfill slurry

The fluidity of fresh cemented tailings backfill（CTB） slurry depends on its rheological properties. Hence, it is crucial to understand the rheology of fresh CTB slurry, which is related to the cement hydration progress and temperature evolution within CTB mixtures. For this reason, a numerical model was developed to predict the evolution of the rheological properties of fresh CTB slurry under the coupled effect of cement hydration and temperature. Experiments were conducted to investigate the rheological behaviours of the fresh CTB slurry. By comparing the simulated results with the experimental ones, the availability of this developed model was validated. Thereafter, the model was used to demonstrate the coupled effect of cement hydration and temperature on the evolution of fresh CTB slurry＇s rheological properties, under various conditions（initial CTB temperature, cement to tailings ratio, and water to cement ratio）. The obtained results are helpful to better understanding the rheology of CTB slurry.

Coupled effect of cement hydration and temperature on hydraulic behavior of cemented tailings backfill

Cemented tailings backfill(CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic,thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.

Strength and deformation behaviors of cemented tailings backfill under triaxial compression

It is of great significance for safety reason to obtain the triaxial compressive properties of cemented tailings backfill(CTB).The influence of cement content,curing age and confining pressure on strength and deformation properties of CTB was examined and discussed.Results indicate that the triaxial compressive and deformation behavior of CTB is strongly affected by the cement content,curing age and confining pressure.The increase in cement content,curing age and confining pressure leads to a change in stress−strain behavior and an increase in the axial strain at failure and post-peak strength loss.The cohesion of CTB rises as the curing age and cement content increase.However,the enhancement in internal friction angle is trivial and negligible.It should be noted that the failure pattern of CTB samples in triaxial compression is mainly along a shear plane,the confining pressure restrains the lateral expansion and the bulging failure pattern is dominantly detected in CTB samples as curing age length and cement content increase.The results will help to better understand the triaxial mechanical and deformation behavior of CTB.

Effect of polypropylene fiber and coarse aggregate on the ductility and fluidity of cemented tailings backfill

Adding polypropylene(PP)fibers and coarse aggregates has become a popular way to enhance the strength and stability of the cemented tailings backfilling(CTB)body.It is essential to explore the influence of tailings-aggregate ratio and fiber content on the mechanical properties of CTB samples.The comprehensive tests of the unconfined compressive strength(UCS),slump and microstructure were designed,and the regression models were established to characterize the effect of the strength,ductility and fluidity.The results indicate that the tailings-aggregate ratio of 5:5 and PP fiber content of 0.5 kg/m^(3) are the optimum point considering the UCS,cracking strain,peak strain and post-peak ductility.The tailings-aggregate ratio is consistent with the unary quadratic to the UCS and a linear model with a negative slope to the slump.Microstructural analysis indicates that PP fiber tends to bridge the cracks and rod-mill sand to serve as the skeleton of the paste matrix,which can enhance the compactness and improve the ductility of the CTB.The results presented here are of great significance to the understanding and application of coarse aggregates and fibers to improve the mechanical properties of CTB.

Long-term mechanical behavior and characteristics of cemented tailings backfill through impact loading

Cemented tailings backfill(CTB)structures are important components of underground mine stopes.It is important to investigate the characteristics and dynamic behavior of CTB materials because they are susceptible to disturbance by dynamic loading,such as excavation and blasting.In this study,the authors present the results of a series of Split-Hopkinson pressure bar(SHPB)single and cyclic impact loading tests on CTB specimens to investigate the long-term dynamic mechanical properties of CTB.The stress-strain relationship,dynamic strength,and dynamic failure characteristics of CTB specimens are analyzed and discussed to provide valuable conclusions that will improve our knowledge of CTB long-term mechanical behavior and characteristics.For instance,the dynamic peak stress under cyclic impact loading is approximately twice that under single impact loading,and the CTB specimens are less prone to fracture when cyclically loaded.These findings and conclusions can provide a new set of references for the stability analysis of CTB materials and help guide mine designers in reducing the amount of binding agents and the associated mining cost.

Numerical simulation on thermal accumulation of cemented tailings backfill

Based on the collaborative exploitation of deep mineral resources and geothermal resources, the thermal accumulation process of cemented tailings backfill(CTB) was studied by numerical simulation. The effects of thermal accumulation time, slurry proportions and temperature conditions on the thermal accumulation of backfill are analyzed, the influence of the heat conduction between backfill and surrounding rock, the heat convection between backfill and airflow on thermal accumulation were compared simultaneously. The results show that the total thermal accumulation capacity increases by approximately 85% within 10-90 d. The influence of surrounding rock temperature and initial temperature on total thermal accumulation capacity is more significant and it is approximately 2 times of the influence of slurry proportions under the conditions of this study. It is clear that the rise of surrounding rock temperature and the decrease of initial temperature can improve the thermal accumulation capacity more effectively. Moreover, the heat conduction accounts for a considerable proportion in the process of thermal accumulation, the average heat conduction capacity is approximately 25 times of the heat convection capacity. This study can provide the theoretical basis and application reference for the optimization of thermal accumulation process of CTB in the exploitation of geothermal resources.

Molecular mechanism of fly ash affecting the performance of cemented backfill material

The great challenge of cemented tailings backfill(CTB)is difficult simultaneously maintaining its excellent mechanical properties and low cost.Fly ash(FA)can potentially address this problem and further replace cement in favor of low carbon development.However,its mechanism on CTB with low cement dosage and low Ca system remains unclear.Consequently,this study conducted uniaxial compression,Xray diffraction(XRD),and scanning electron microscopy(SEM)-energy dispersive spectrometer(EDS)tests to investigate the effect of FA dosage on the mechanical property and microstructure of CTB.A molecular model of FA-CSH was constructed to reproduce the molecular structure evolution of CTB with FA based on the test results.The influences of FA dosage and calcium/silica molar ratio(Ca/Si ratio)on the matrix strength and failure model were analyzed to reveal the mechanism of FA on calcium silicate hydrated(C-S-H).The results show that the strength of CTB increases initially and then decreases with FA dosage,and the FA supplement leads to a decrease in Ca(OH)_(2) diffraction intensity and Ca/Si ratio around the FA particles.XRD and SEM-EDS findings show that the Ca/Si ratio of C-S-H decreases with the progression of hydration.The FA-CSH model indicates that FA can reinforce the silica chain of C-S-H to increase the matrix strength.However,this enhancement is weakened by supplementing excessive FA dosage.In addition,the hydrogen bonds among water molecules deteriorate,reducing the matrix strength.A low Ca/Si ratio results in an increase in water molecules and a decrease in the ionic bonds combined with Ca^(2+).The hydrogen bonds among water molecules cannot withstand high stresses,resulting in a reduction in strength.The water absorption of the FA-CSH model is negatively correlated with the FA dosage and Ca/Si ratio.The use of optimal FA dosage and Ca/Si ratio leads to suitable water absorption,which further affects the failure mode of FA-CSH.

Revisiting factors contributing to the strength of cemented backfill support system:A review

This paper provides a review of the intrinsic and extrinsic factors affecting the uniaxial compressive strength(UCS)of cemented tailings backfill(CTB).The consideration is that once CTB is poured into underground stopes,its strength is heavily influenced by factors internal to the CTB as well as the surrounding mining environments.Peer-reviewed journal articles,books,and conference papers published between 2000 and 2022 were searched electronically from various databases and reviewed.Additional sources,such as doctoral theses,were obtained from academic repositories.An important finding from the review is that the addition of fibers was reported to improve the UCS of CTB in some studies while decrease in others.This discrepancy was accounted to the different properties of fibers used.Further research is therefore needed to determine the“preferred”fiber to be used in CTB.Diverging findings were also reported on the effects of stope size on the UCS of CTB.Furthermore,the use of fly ash as an alternative binder may be threatened in the future when reliance on the coal power declines.Therefore,an alternative cementitious by-product to be used together with furnace slag may be required in the future.Finally,while most studies on backfill focused on single-layered structures,layered backfill design models should also be investigated.

Microstructural evolution and strengthening mechanism of aligned steel fiber cement-based tail backfills exposed to electromagnetic induction

Cemented tailings backfill(CTB)not only boosts mining safety and cuts surface environmental pollution but also recovers ores previously retained as pillars,thereby improving resource utilization.The use of alternative reinforcing products,such as steel fiber(SF),has continuously strengthened CTB into SFCTB.This approach prevents strength decreases over time and reinforces its long-term durability,especially when mining ore in adjacent underground stopes.In this study,various microstructure and strength tests were performed on SFCTB,considering steel fiber ratio and electromagnetic induction strength effects.Lab findings show that combining steel fibers and their distribution dominantly influences the improvement of the fill’s strength.Fill’s strength rises by fiber insertion and has an evident correlation with fiber insertion and magnetic induction strength.When magnetic induction strength is 3×10^(-4) T,peak uniaxial compressive stress reaches 5.73 MPa for a fiber ratio of 2.0vol%.The cracks’expansion mainly started from the specimen’s upper part,which steadily expanded downward by increasing the load until damage occurred.The doping of steel fiber and its directional distribution delayed crack development.When the doping of steel fiber was 2.0vol%,SFCTBs showed excellent ductility characteristics.The energy required for fills to reach destruction increases when steel-fiber insertion and magnetic induction strength increase.This study provides notional references for steel fibers as underground filling additives to enhance the fill’s durability in the course of mining operations.

Damage failure of cemented backfill and its reasonable match with rock mass

In order to study the failure mechanism of backfill and the reasonable matches between backfill and rock mass, and to achieve the object of safe and efficient mining in metal mine, four types of backfills were tested under uniaxial compression loading, with cement?tailing ratios of 0.250:1, 0.125:1, 0.100:1 and 0.083:1, respectively. With the help of the stress?strain curves, the deformation and failure characteristics of different backfills with differing cement?tailing ratios were analyzed. Based on the experimental results, the damage constitutive equations of cemented backfills with four cement?tailing ratios were proposed on the basis of damage mechanics. Moreover, comparative analysis of constitutive model and experimental results were made to verify the reliability of the damage model. In addition, an energy model using catastrophe theory to obtain the instability criteria of system was established to study the interaction between backfill and rock mass, and then the system instability criterion was deduced. The results show that there are different damage characteristics for different backfills, backfills with lower cement?tailing ratio tend to have a lower damage value when stress reaches peak value, and damage more rapidly and more obviously in failure process after peak value of stress; the stiffness and elastic modulus of rock mass with lower strength are more likely to lead to system instability. The results of this work provide a scientific basis for the rational strength design of backfill mine.

Compressive fatigue behavior and failure evolution of additive fiber-reinforced cemented tailings composites

The ordinary cemented tailings backfill(CTB)is a cement-based composite prepared from tailings,cementitious materials,and water.In this study,a series of laboratory tests,including uniaxial compression,digital image correlation measurement,and scanning electron microscope characteristics of fiber-reinforced CTB(FRCTB),was conducted to obtain the uniaxial compressive strength(UCS),failure evolution,and microstructural characteristics of FRCTB specimens.The results show that adding fibers could increase the UCS values of the CTB by 6.90%to 32.76%.The UCS value of the FRCTB increased with the increase in the polypropylene(PP)fiber content.Moreover,the reinforcement effect of PP fiber on the CTB was better than that of glass fiber.The addition of fiber could increase the peak strain of the FRCTB by0.39%to 1.45%.The peak strain of the FRCTB increased with the increase in glass fiber content.The failure pattern of the FRCTB was coupled with tensile and shear failure.The addition of fiber effectively inhibited the propagation of cracks,and the bridging effect of cracks by the fiber effectively improved the mechanical properties of the FRCTB.The findings in this study can provide a basis for the backfilling design and optimization of mine backfilling methods.

Strength Optimization and Prediction of Cemented Tailings Backfill Under Multi-Factor Coupling

In order to solve the problem of strength instability of cemented tailings backfill(CTB)under low temperature environment(≤20℃),the strength optimization and prediction of CTB under the influence of multiple factors were carried out.The response surface method(RSM)was used to design the experiment to analyze the development law of backfill strength under the coupling effect of curing temperature,sand-cement ratio and slurry mass fraction,and to optimize the mix proportion;the artificial neural network algorithm(ANN)and particle swarm optimization algorithm(PSO)were used to build the prediction model of backfill strength.According to the experimental results of RSM,the optimal mix proportion under different curing temperatures was obtained.When the curing temperature is 10-15℃,the best mix proportion of sand-cement ratio is 9,and the slurry mass fraction is 71%;when the curing temperature is 15-20℃,the best mix proportion of sand-cement ratio is 8,and the slurry mass fraction is 69%.The ANN-PSO intelligent model can accurately predict the strength of CTB,its mean relative estimation error value and correlation coefficient value are only 1.95%and 0.992,and the strength of CTB under different mix proportion can be predicted quickly and accurately by using this model.