Tribological properties of nanostructured Al_2O_3-40%TiO_2 multiphase ceramic particles reinforced Ni-based alloy composite coatings

The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.

Damage from Particle Impact for Structural Ceramics

In this study, the relationship between the maximum impact force and velocity of partjcle has been derived on the basis of elastic theory and energy principle. Critical impact force and critical speed which cause initial damage is anaIVsed and its analytical expression is presented. The impact force for six dlfferent materials was measu red at the same condition to investigate the v8riation of impact pararneter with material properties. The authors provide a simple test method and experimental de vice to imitate the impact of moving particle, A series of experiments on ceramics and gIass were car ried out to study the dependence of residual strength on the impulse.

Processing and characterization of the microstructure and mechanical properties of Al6061–TiB_(2) composite

In the present research,aluminum metal matrix composites were processed by the stir casting technique.The effects of TiB2 reinforcement particles,severe plastic deformation through accumulative roll bonding(ARB),and aging treatment on the microstructural characteristics and mechanical properties were also evaluated.Uniaxial tensile tests and microhardness measurements were conducted,and the microstructural characteristics were investigated.Notably,the important problems associated with cast samples,including nonuniformity of the reinforcement particles and high porosity content,were solved through the ARB process.At the initial stage,particle-free zones,as well as particle clusters,were observed on the microstructure of the composite.However,after the ARB process,fracturing phenomena occurred in brittle ceramic particles,followed by breaking down of the fragments into fine particles as the number of rolling cycles increased.Subsequently,composites with a uniform distribution of particles were produced.Moreover,the tensile strength and microhardness of the ARB-processed composites increased with the increase in the reinforcement mass fraction.However,their ductility exhibited a different trend.With post-deformation aging treatment(T6),the mechanical properties of composites were improved because of the formation of fine Mg2Si precipitates.

Mechanical Properties and Friction/Wear Behavior of Copper Alloyed Powder Composites

Copper alloyed powder composites containing nanoparticles were developed by hot pressing. Effects of nanoscale activated sintering aid and fine ceramic particles Al_2O_3 on hardness, working quality, and behaviors of friction and wear of the composites have been studied, compared with the composites including microscale activated sintering aid and microscale ceramic particles. The microstructures of the samples were analyzed by SEM. The results show that the materials with nanoscale sintering aid and fine ceramic particles have betuer mechanical properties and abrasive resistance than the materials with microscale activated sintering aid and microceramic particles. Moreover, element mutual transfer occurs between samples (strip) and abrasive wheel (ring).

Active metal brazing of SiO2–BN ceramic and Ti plate with Ag–Cu–Ti＋BN composite filler

SiO2–BN ceramic and Ti plate were joined by active brazing in vacuum with Ag–Cu–Ti＋BN composite filler.The effect of BN content,brazing temperature and time on the microstructure and mechanical properties of the brazed joints was investigated.The results showed that a continuous Ti N–Ti B2reaction layer formed adjacent to the SiO2–BN ceramic,whose thickness played a key role in the bonding properties.Four Ti–Cu compound layers,Ti2Cu,Ti3Cu4,Ti Cu2and Ti Cu4,were observed to border Ti substrate due to the strong affinity of Ti and Cu compared with Ag.The central part of the joint was composed of Ag matrix,over which some fine-grains distributed.The added BN particles reacted with Ti in the liquid filler to form fine Ti B whiskers and Ti N particles with low coefficients of thermal expansion（CTE）,leading to the reduction of detrimental residual stress in the joint,and thus improving the joint strength.The maximum shear strength of 31 MPa was obtained when 3 wt%BN was added in the composite filler,which was 158%higher than that brazed with single Ag–Cu–Ti filler metal.The morphology and thickness of the reaction layer adjacent to the parent materials changed correspondingly with the increase of BN content,brazing temperature and holding time.Based on the correlation between the microstructural evolution and brazing parameters,the bonding mechanism of SiO2–BN and Ti was discussed.

Oxidation Behaviors of C-ZrB_2-SiC Composite at 2100℃ in Air and O_2

The oxidation behaviors of graphite and ZrB2-SiC modified graphite composite were investigated at 2100℃ in1X105 Pa air and 0.2X105 Pa O2. The oxidation tests were conducted in an induction heating furnace. The oxidation of these two materials followed the linear rate law. The determined radius loss rates of graphite and C-ZrB2-Si C at 2100℃ were 2.18X10-2and 1.05X10-2%/s in 1X105 Pa air, and 3.23X10 2 and 2.21X10 2%/s in 0.2X105 Pa O2, respectively. The incorporation of ZrB2 and SiC decreased remarkably the oxidation rate of graphite because the oxide scale formed on the sample surface during oxidation helps in reducing the exposed surface area of the underneath substrate. In two different atmospheres with the same oxygen partial pressure, both graphite and ZrB2-SiC experienced more severe oxidation at 2100℃ in0.2X105 Pa O2than in 1X105 Pa air. The oxidation rate-controlling step for graphite and ZrB2-SiC was proposed to be the inward diffusion of oxygen through the boundary layer and through the pores in the oxide scale, respectively. A model based on diffusion theory was established to discuss the effect of the total gas pressure on their oxidation behaviors.