This paper aims to investigate the effect of porosity percentage on the wear performance of a wet clutch. A wear calculation model for the relationship of porosity and wear mass loss is established. The results of exp...This paper aims to investigate the effect of porosity percentage on the wear performance of a wet clutch. A wear calculation model for the relationship of porosity and wear mass loss is established. The results of experiments conducted verify the wear coefficient expression used in the model. The influence of porosity on the wear performance of a friction disc was also analyzed for various pressures and speeds. Specifically,the 80 min sliding test was performed with three different friction disc porosity percentages using a wet clutch test rig. Comparison of the model calculation results with the measured values confirmed the accuracy of the calculation model. The test results show that the calculated and detected data fit well,which indicates that the wear calculation model can be used to estimate the wear mass loss of wet clutch friction plates. These research results will help to improve the anti-abrasion properties and employment lifespan of wet clutch friction discs.展开更多
The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental ...The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.展开更多
The flow field of the oil film between frictional pairs in the hydroviscous drive test rig is investigated. A three-dimensional Navier-Stokes（N-S） equation considering viscous force and inertial force rather than Re...The flow field of the oil film between frictional pairs in the hydroviscous drive test rig is investigated. A three-dimensional Navier-Stokes（N-S） equation considering viscous force and inertial force rather than Reynolds equation or modified Reynolds equation is presented to model the flow field. Pressure and temperature distribution in radial and circumferential direction under three different conditions, i.e., isothermal, that considering viscosity-temperature characteristic as well as shear thinning non-Newtonian fluid are simulated, respectively, by utilizing the commercial computational fluid dynamics（CFD） software FLUENT. The results reveal that the grooves on the driven plate make the pressure, temperature distribution present periodic variation. The oil temperature and shear rate have important effects on the flow field between frictional pairs, and the oil temperature is more important parameter. The simulation results lay a theoretical foundation for the reasonable designs ofhydroviscous drive.展开更多
Wet clutch is an important shifting component in automatic transmission,and its properties will affect the gear shift performance. By comparing the calculated and test results,the static friction torque model was prov...Wet clutch is an important shifting component in automatic transmission,and its properties will affect the gear shift performance. By comparing the calculated and test results,the static friction torque model was proved to be capable of describing the real pressure and torque only in the situation of high-energy engagement.Therefore,a dynamic torque model was proposed on basis of hydrodynamic properties between friction surfaces, in which the clutch engagement was divided into three phases for hydrodynamic lubrication, mixed lubrication, and mechanical contact. The proposed dynamic torque model was validated by comparing the calculated and test results. The effects of temperature,pressure,and pressure changing rate of automatic transmission fluid( ATF) on the clutch torque were analyzed. Based on these results,the clutchto-clutch torque control during shifting in automatic transmission was optimized,and as a result,the shifting comfort was significantly improved since the problems such as the fluctuation and sudden drop of the engine rotating speed during shifting were eliminated.展开更多
基金supported by the National Natural Science Foundation (No. 51605035)completed with support from the Beijing Finance Fund for Science and Technology Planning project (Nos. KZ201611232032 and KM201611232004)
文摘This paper aims to investigate the effect of porosity percentage on the wear performance of a wet clutch. A wear calculation model for the relationship of porosity and wear mass loss is established. The results of experiments conducted verify the wear coefficient expression used in the model. The influence of porosity on the wear performance of a friction disc was also analyzed for various pressures and speeds. Specifically,the 80 min sliding test was performed with three different friction disc porosity percentages using a wet clutch test rig. Comparison of the model calculation results with the measured values confirmed the accuracy of the calculation model. The test results show that the calculated and detected data fit well,which indicates that the wear calculation model can be used to estimate the wear mass loss of wet clutch friction plates. These research results will help to improve the anti-abrasion properties and employment lifespan of wet clutch friction discs.
基金Supported by National Natural Science Foundation of China (Grant No.51775249)。
文摘The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.
基金National Natural Science Foundation of China(No.50475106)
文摘The flow field of the oil film between frictional pairs in the hydroviscous drive test rig is investigated. A three-dimensional Navier-Stokes（N-S） equation considering viscous force and inertial force rather than Reynolds equation or modified Reynolds equation is presented to model the flow field. Pressure and temperature distribution in radial and circumferential direction under three different conditions, i.e., isothermal, that considering viscosity-temperature characteristic as well as shear thinning non-Newtonian fluid are simulated, respectively, by utilizing the commercial computational fluid dynamics（CFD） software FLUENT. The results reveal that the grooves on the driven plate make the pressure, temperature distribution present periodic variation. The oil temperature and shear rate have important effects on the flow field between frictional pairs, and the oil temperature is more important parameter. The simulation results lay a theoretical foundation for the reasonable designs ofhydroviscous drive.
基金National Science and Technology Support Program,China(No.2011BAG09B00)
文摘Wet clutch is an important shifting component in automatic transmission,and its properties will affect the gear shift performance. By comparing the calculated and test results,the static friction torque model was proved to be capable of describing the real pressure and torque only in the situation of high-energy engagement.Therefore,a dynamic torque model was proposed on basis of hydrodynamic properties between friction surfaces, in which the clutch engagement was divided into three phases for hydrodynamic lubrication, mixed lubrication, and mechanical contact. The proposed dynamic torque model was validated by comparing the calculated and test results. The effects of temperature,pressure,and pressure changing rate of automatic transmission fluid( ATF) on the clutch torque were analyzed. Based on these results,the clutchto-clutch torque control during shifting in automatic transmission was optimized,and as a result,the shifting comfort was significantly improved since the problems such as the fluctuation and sudden drop of the engine rotating speed during shifting were eliminated.
