The microstructure and the corrosion product films have been investigated on Cu-Ni alloys by TEM, SEM, AES and electrochemical technique as well as natural seawater exposure tests. Experimental results showed that the...The microstructure and the corrosion product films have been investigated on Cu-Ni alloys by TEM, SEM, AES and electrochemical technique as well as natural seawater exposure tests. Experimental results showed that the alloys had two kinds of microstructure, i.e. recrystallizatjon and incomplete recrystallization. In synthetic seawater containing 2x10^-6 S^2-, the stability of the alloy increased with the increase of deformation and annealing temperature, i.e., the degree of recrystallization. After exposure to natural seawater for different periods of time, the corrosion product films of the recrystallized alloy were rich in Ni and compact, and there were cracks in the outer layer which contained a small amount of S; the films of the alloy of incomplete recrystallization became thick, loose and porous, and obviously of layered structure, and the intergranular corrosion took place in the underlying substrate Besides, a great amount of seawater substance existed in the outer layer and some sulfur was found within the grain boundaries that prefer to corrode. The accelerating effect of sulfides in corrosion of Cu-Ni alloys in seawater is attributed to the coexistence and absorption of sulfides and carbides promoting the preference of corrosion where they absorb, and the formation of dissolvable Cu2S results in keeping the surface of the alloys in the active state.展开更多
The high temperature corrosion resistance of Ni-25.9Cr-13.5Al-1.2Y-0.6Si and Ni-10.2Co-12.4Cr16.0Al-0.5Y-0.2Hf alloys was assessed in sulfidation/oxidation envi-ronments. In the environment with a sulfur partial press...The high temperature corrosion resistance of Ni-25.9Cr-13.5Al-1.2Y-0.6Si and Ni-10.2Co-12.4Cr16.0Al-0.5Y-0.2Hf alloys was assessed in sulfidation/oxidation envi-ronments. In the environment with a sulfur partial pressure of 1Pa. and an oxygenpartial pressure of 10^(-19)Pa, both these alloys exhibited three distinct stages in theweight gain-time curve when tested at 700℃. In the initial stage, selective sulfidationof Cr suppressed the formation of the other metal sulfides, resulting in lower weightgains. In the transient stage, breakdown and cracking of Cr sulfides and insufficientconcentration of Cr at the outer zone led to the rapid formation of Ni sulfides anda rapid increase in weight. In the steady-state stage, corrosion was controlled by thediffusion of anions and/or cations, which led to a parabolic rate law.展开更多
The sulfide stress corrosion cracking（ SSC） performance of G3 and 028 nickel-based alloys w as studied using slow strain rate test（ SSRT） and the four-point bend（ FPB） test under simulated dow nhole conditions. ...The sulfide stress corrosion cracking（ SSC） performance of G3 and 028 nickel-based alloys w as studied using slow strain rate test（ SSRT） and the four-point bend（ FPB） test under simulated dow nhole conditions. The effect of high temperature,high H2 S / CO2 partial pressure,and the presence of sulfur on SSC susceptibility w as investigated. The G3 alloy w as found to have a higher SSC resistance than the 028 alloy. Presence of sulfur and temperature bear a strong influence on the SSC performance of the metals,particularly on the 028 alloy. The applicability of 028 and G3 alloys may be expanded and both could safely be used beyond the limits set by the ISO15156-3 standard.展开更多
The corrosion and cavitation erosion behaviors of two main materials for ship propellers, i.e., nickel-aluminum bronze （NAB） and manganese-nickel-aluminum bronze （MAB） were investigated in a clean and sulfide-poll...The corrosion and cavitation erosion behaviors of two main materials for ship propellers, i.e., nickel-aluminum bronze （NAB） and manganese-nickel-aluminum bronze （MAB） were investigated in a clean and sulfide-polluted 3.5% NaCl solutions. The presence of sulfide increased the corrosion damage of both NAB and MAB by rendering the corrosion product film thicker, more porous and less protective. For MAB, the formation of Fe oxides/sulfides within the corrosion product film may reduce the film compactness and responsible for the lower corrosion resistance, compared with NAB. The presence of sulfide caused the occurrence of more severe corrosion on the surface and therefore further enhanced the cavitation erosion damage. Compared with the result in the clean solution, the cavitation-erosion mass loss rate was raised by a factor of about 11.88% for MAB, and 58.6% for NAB. For NAB, the mechanical erosion dominated the damage in the clean solution, while the cavitation erosion synergy made a significant contribution to the overall damage in the sulfide-polluted solution. For MAB, it was the mechanical damage that contributed mainly to the cavitation erosion damage in both solutions. The exfoliation of large-sized κ phase and the cleavage rupture of β phases resulted in lower cavitation erosion resistance of MAB, compared with NAB.展开更多
The sulfide stress corrosion(SSC)behaviors of the high strength low alloy steel at the different temperatures were investigated by the microstructural observation and electrochemical noise(EN)analysis.With the corrosi...The sulfide stress corrosion(SSC)behaviors of the high strength low alloy steel at the different temperatures were investigated by the microstructural observation and electrochemical noise(EN)analysis.With the corrosion temperature increasing from 20 to 40℃,SSC ruptured time is prolonged.The increase in corrosion temperature results in the decrease of the saturation solubility of H_(2)S in the solution and thus increases pH value of solution.The increase in corrosion temperature decreases the size of the holes and cracks in the corrosion product film on the surface of the sample,which is due to the formation of the dense FeS corrosion product film.The current kurtosis results indicate that the time for the first occurrence of crack initiation is postponed by the increase in the corrosion temperature.The standard deviation of current noise signals,current kurtosis,power spectral density and energy distribution plot results shows a great consistency,which suggests that EN analysis method can reflect SSC behaviors in real time.展开更多
文摘The microstructure and the corrosion product films have been investigated on Cu-Ni alloys by TEM, SEM, AES and electrochemical technique as well as natural seawater exposure tests. Experimental results showed that the alloys had two kinds of microstructure, i.e. recrystallizatjon and incomplete recrystallization. In synthetic seawater containing 2x10^-6 S^2-, the stability of the alloy increased with the increase of deformation and annealing temperature, i.e., the degree of recrystallization. After exposure to natural seawater for different periods of time, the corrosion product films of the recrystallized alloy were rich in Ni and compact, and there were cracks in the outer layer which contained a small amount of S; the films of the alloy of incomplete recrystallization became thick, loose and porous, and obviously of layered structure, and the intergranular corrosion took place in the underlying substrate Besides, a great amount of seawater substance existed in the outer layer and some sulfur was found within the grain boundaries that prefer to corrode. The accelerating effect of sulfides in corrosion of Cu-Ni alloys in seawater is attributed to the coexistence and absorption of sulfides and carbides promoting the preference of corrosion where they absorb, and the formation of dissolvable Cu2S results in keeping the surface of the alloys in the active state.
文摘The high temperature corrosion resistance of Ni-25.9Cr-13.5Al-1.2Y-0.6Si and Ni-10.2Co-12.4Cr16.0Al-0.5Y-0.2Hf alloys was assessed in sulfidation/oxidation envi-ronments. In the environment with a sulfur partial pressure of 1Pa. and an oxygenpartial pressure of 10^(-19)Pa, both these alloys exhibited three distinct stages in theweight gain-time curve when tested at 700℃. In the initial stage, selective sulfidationof Cr suppressed the formation of the other metal sulfides, resulting in lower weightgains. In the transient stage, breakdown and cracking of Cr sulfides and insufficientconcentration of Cr at the outer zone led to the rapid formation of Ni sulfides anda rapid increase in weight. In the steady-state stage, corrosion was controlled by thediffusion of anions and/or cations, which led to a parabolic rate law.
文摘The sulfide stress corrosion cracking（ SSC） performance of G3 and 028 nickel-based alloys w as studied using slow strain rate test（ SSRT） and the four-point bend（ FPB） test under simulated dow nhole conditions. The effect of high temperature,high H2 S / CO2 partial pressure,and the presence of sulfur on SSC susceptibility w as investigated. The G3 alloy w as found to have a higher SSC resistance than the 028 alloy. Presence of sulfur and temperature bear a strong influence on the SSC performance of the metals,particularly on the 028 alloy. The applicability of 028 and G3 alloys may be expanded and both could safely be used beyond the limits set by the ISO15156-3 standard.
基金supported by the Fundamental Research Funds for the Central Universities of China (Nos. 2015B30314 and 2014B11614)the National Natural Science Foundation of China (No. 51601058)
文摘The corrosion and cavitation erosion behaviors of two main materials for ship propellers, i.e., nickel-aluminum bronze （NAB） and manganese-nickel-aluminum bronze （MAB） were investigated in a clean and sulfide-polluted 3.5% NaCl solutions. The presence of sulfide increased the corrosion damage of both NAB and MAB by rendering the corrosion product film thicker, more porous and less protective. For MAB, the formation of Fe oxides/sulfides within the corrosion product film may reduce the film compactness and responsible for the lower corrosion resistance, compared with NAB. The presence of sulfide caused the occurrence of more severe corrosion on the surface and therefore further enhanced the cavitation erosion damage. Compared with the result in the clean solution, the cavitation-erosion mass loss rate was raised by a factor of about 11.88% for MAB, and 58.6% for NAB. For NAB, the mechanical erosion dominated the damage in the clean solution, while the cavitation erosion synergy made a significant contribution to the overall damage in the sulfide-polluted solution. For MAB, it was the mechanical damage that contributed mainly to the cavitation erosion damage in both solutions. The exfoliation of large-sized κ phase and the cleavage rupture of β phases resulted in lower cavitation erosion resistance of MAB, compared with NAB.
基金the National Natural Science Foundation of China(Grant Nos.51975404,52034004 and 52171123)for grant and financial support.
文摘The sulfide stress corrosion(SSC)behaviors of the high strength low alloy steel at the different temperatures were investigated by the microstructural observation and electrochemical noise(EN)analysis.With the corrosion temperature increasing from 20 to 40℃,SSC ruptured time is prolonged.The increase in corrosion temperature results in the decrease of the saturation solubility of H_(2)S in the solution and thus increases pH value of solution.The increase in corrosion temperature decreases the size of the holes and cracks in the corrosion product film on the surface of the sample,which is due to the formation of the dense FeS corrosion product film.The current kurtosis results indicate that the time for the first occurrence of crack initiation is postponed by the increase in the corrosion temperature.The standard deviation of current noise signals,current kurtosis,power spectral density and energy distribution plot results shows a great consistency,which suggests that EN analysis method can reflect SSC behaviors in real time.
