Effective inhibition of anomalous grain coarsening in cast AZ91 alloys during fast cooling via nanoparticle addition

In this work, the effects of Ti CN and γ-Al_(2)O_(3) nanoparticle(NP) addition on the microstructural evolution of cast AZ91 alloys at the cooling rate ranging from 15 to 120 K/s have been systematically investigated. Experimental results reveal that grain coarsening occurs in cast AZ91 alloys when the cooling rate exceeds 90 K/s, while it can be effectively inhibited upon addition of NPs. The marked inhibition effect may originate from the formation of Ti CN or γ-Al_(2)O_(3) NP-induced undercooling zone ahead of solid/liquid(S/L) front of α-Mg, which not only can restrict grain growth effectively, but also can reactivate the native nucleants that are inactive in AZ91 melts to participate in nucleation events. And if possessing high nucleation potency, NPs can also promote further nucleation events and lead to significant grain refinement. An analytical model has been established to quantitatively account for the restriction effect of NPs on grain growth. The present work may shed a new light on the grain coarsening of cast alloys during fast cooling and provide an effective approach to circumvent it.

Precipitation behavior and martensite lath coarsening during tempering of T/P92 ferritic heat-resistant steel

Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facili- tates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron mi- croscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the for- mation of M3C （cementite） precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides （MX） along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener＇s equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro- structural evolution and hardness variation, the process of tempering can be separated into three steps.

Coarsening behavior of MX carbonitrides in type 347H heat-resistant austenitic steel during thermal aging

In this work, the growth kinetics of MX （M - metal, X - C/N） nanoprecipitates in type 347H austenitic steel was systematically studied. To investigate the coarsening behavior and the growth mechanism of MX carbonitrides during long-term aging, experiments were performed at 700, 800, 850, and 900℃ for different periods （1, 24, 70, and 100 h）. The precipitation behavior of carbonitrides in specimens subjected to various aging conditions was explored using carbon replicas and transmission electron microscopy （TEM） observations. The corresponding sizes ofMX carbonitrides were measured. The results demonstrates that MX carbonitrides precipitate in type 347H austenitic steel as Nb（C,N）. The coarsening rate constant is time-independent; however, an increase in aging temperature results in an increase in coarsening rate of Nb（C,N）. The coarsening process was analyzed according to the calculated diffusion activation energy of Nb（C,N）. When the aging temperature was 800-900℃, the mean activation energy was 294 kJ·mol -1, and the coarsening behavior was controlled primarily by the diffusion of Nb atoms.

Coarsening behavior of γ' particles in a nickel-base superalloy

The coarsening behavior of γ' particles in a nickel-base superalloy FGH95 was investigated by means of experimental observations and growth kinetics calculations. The results show that when aging at 1000,1080 and 1140°C for different times,the relation of average particle size to time obeys the cube law ( a /2)3= kt,where k is 15.49 × 103,77.5 × 103 and 230.04 × 103 nm3/min,respectively. The particle size distributions are better fit to the LSW theoretical distributions when aging at 1000°C within 1440 min. The activation energy for γ' particles coarsening is determined to be 288.20±1.79 kJ/mol,which correlates well to the diffusion activation energies of Al,Ti,and Nb in the nickel matrix. This indicates that the coarsening of γ' particles is controlled by the diffusion of Al,Ti,and Nb in the nickel matrix. The coarsening kinetics of γ' particles in FGH95 is predicted as rt 3 = 1.04 × 10 16t exp[-(288200 ± 1790 )/RT].

Grain Coarsening Behavior of Mg-Al Alloys with Mischmetal Addition

Small addition of mischmetal （MM） into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmetal addition ranging from 0.1% to 1.2% （mass fraction） did not cause grain refinement in Mg-Al alloys. On the contrary, they tended to coarsen the grains. When added into Mg-Al alloys, MM reacted preferentially with Al to form Al11 MM3 phase. As Al11 MM3 phase mainly distributed within α-Mg grains than at grain boundaries, it had little effect in restricting grain growth. In addition, MM reacted with Al8（Mn, Fe）5 or ε-AlMn particles to form Al-MM-Mn compounds, thus it reduced the amount of heterogeneous nuclei in the melt and resulted in remarkable grain coarsening.

Kinetic Model of TiN Particle Dissolution and Coarsening during Welding Thermal Cycle

With carbon extraction replica technique, electron diffraction and EDAX analysis, second particle size distribution in two Ti microalloyed steels and their heat-affected zones were investigated. The results show that the particles in the Ti microalloyed steels are TiN particles, and the TiN particles in the steel with lower Ti/N ratio exhibit smaller size and lower dissolution and coarsening rate and extent. Based on the investigation results, kinetic models for TiN particle dissolution and coarsening during welding thermal cycle were developed. The predicted values calculated by using the models are in good agreement with the experimental ones.

GRAIN COARSENING BEHAVIOR OF V-Ti-N MICROALLOYED STEELS

The effects of chemical composition and cooling rate after solidication on the grain coarsening temperature,T_(GC),of the V-Ti-N microalloyed steels have been investigated.It is shown that the T_(GC) may be obviously raised by adding even a little Ti to the base steel so as to pre- cipitate a great deal of fine Ti-bearing particles of about 10 nm.The T_(GC) does not increase with the cooling rate,as it is over a certain critical value.The T_(GC) is insensitive to any varia- tion of N content at simulated cooling condition of 150 mm continuous cast slab.The T_(GC) may be dropped down about 100℃ by adding 0.33 wt-%Mo to the steels.The sensitivi- ty of T_(GC) to cooling condition relates to the Ti and V contents.

Microscopic phase-field simulation of the coarsening behavior of coherent precipitates in Ni-Al alloys

On the basis of the microscopic phase-field dynamic model and the microelasticity theory, the characteristics of the coarsening behavior of γ＇ phase in Ni-Al alloys have been systematically studied in a certain volume fraction of the precipitates. It was found that the initial irregular shape, randomly distributed γ＇ phase, gradually transformed into cuboidal shape, regularly aligned along the [100] and [010] directions, and a highly preferential selected microstructure was formed during the later stage of precipitation. The volume fraction of the precipitates produced some effects on the precipitate morphology but did not produce an obvious effect on the regularities of precipitate distribution. The coarsening rate constant from the cubic growth law decreased as a function of volume fraction for small volume fractions, remained constant for intermediate volume fractions, and increased as a function of volume fraction for large volume fractions. During the coherent coarsening process, four ＂splitting＂ patterns between γ＇ phases, which belonged to different antiphase domains, were produced via particle aggregation, such as an L-shaped pattern, a doublet, a triplet, and a quartet.

Coarsening Manner and Microstructure Evolution of Al-In Hypermonotectic Alloy during Rapidly Cooling Process

A numerical model reflecting the real physical processes well has been developed to predict the coarsening manner of the second phase droplets and the microstructural evolution under the common action of nucleation, diffusional growth, colliding coagulation during rapid cooling Al-ln hypermonotectic alloys. The model reflects the real physical processes well and is also applicable to other immiscible alloys.

Effect of cold rolling and first precipitates on the coarsening behavior of γ″-phases in Inconel 718 alloy

The coarsening behaviors of γ″-phase particles in Inconel 718 alloy aged at 750, 800, and 850℃ were investigated by scanning electron microscopy（SEM）. Detailed observations and quantitative measurements were conducted to characterize the coarsening behavior of the γ″-phase under various aging conditions. The experimental results indicate that the existence of the δ-phase retards the formation and coarsening of the γ″-phase, without influencing its final particle size or amount. Moreover, when cold rolled with a reduction of 50%, the dimensions of the γ″ particles in Inconel 718 alloy decrease with increasing aging time. Furthermore, the coarsening behavior of the γ″-phase in the Inconel 718 alloy after a normal aging treatment（sample A） and that of the primary δ-phase（sample B） follow the Lifshitz–Slyozov–Wagner（LSW） diffusion-controlled growth theory; the thus-obtained activation energies for the γ″-phase are 292 k J·mol^-1 and 302 k J·mol^-1, respectively.

Simulation of the coarsening behavior of intermetallic precipitates in Ni_(75)Al_xV_(25-x) alloys

The coarsening behavior of L12 and D022 in Ni75AlxV25-x （x,at.%） alloys including coherent strain was investigated using the microscopic phase-field model. The simulation results indicate that the shape transition and spatial correlation of L12 and D022 are caused by the morphological-dependent anisotropic elastic interactions in the system. The coarsening process of the particles is by means of neighbor particles impingement and aggregation into larger ones. For the strain-induced interactions between the precipitates,the LSW theory is altered for the coarsening behavior of L12 and D022. In addition,the simulation reveals that the growth and coarsening of D022 present two obvious stages at lower Al concentration regions and proceed simultaneously at high Al concentration regions. The growth and coarsening processes of L12 at the same regions is reverse to those of D022.

Morphology of discontinuous coarsening in fully lamellar TiAl

The morphology of discontinuous coarsening in Ti 48Al 2Cr(mole fraction, %) was investigated. Three types of morphology were observed in TiAl specimens heat treated at temperatures ranging from 950 ℃ to 1 250 ℃. Type Ⅰ has straight coarsened secondary lamellae nearly parallel to the colony boundary, and it forms along the colony boundaries nearly normal to the primary lamellae. Type Ⅱ has straight coarsened secondary lamellae nearly normal to the colony boundary. Type Ⅲ consists of curved secondary lamellae that have no distinct orientation with the colony boundary and the primary lamellae. At the same time, the effect of temperature and the orientation between the lamellae and the colony boundaries on the morphology was analyzed.

COLLISION COARSENING OF DISPERSION DROPLETS IN SOLIDIFICATION PROCESS OF MONOTECTIC ALLOY

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Behavior of Growth and Coarsening of T_1(Al_2CuLi) Precipitates in Al-Li Alloys 2090 and 2090+Ce

The behavior of growth and coarsening of T-1(Al2CuLi) precipitates was comparatively studied by means of TEM technique in two Al-Li alloys 2090 and 2090+Ce (with cerium content less than 0.1% in mass fraction). Statistical analysis results show that T-1 precipitates in alloy 2090+Ce have smaller aspect ratio, which is connected with the more intersections between different T-1 variants in this alloy. It is also found that the variation of maximum length of T-1 precipitates with aging time can be obviously divided into two stages of growth and coarsening. The diffusion coefficients of solute atoms of Cu and Li are calculated via growth kinetics curves of T-1 precipitates. The results show that the diffusion of atom Cu plays a more important role in the formation of T-1 precipitates.

OSTWALD COARSENING UNDER CHANGING VOLUME FRACTION CONDITION

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Densification and grain coarsening of melting snow

A field work was conducted at Moshiri in Japan. The work included intensive snow pit work, taking snow grain photos, recording snow and air temperatures, as well as measuring snow water content. By treating the snow as a viscous fluid, it is found that the snow compactive viscosity decreases as the density increases, which is opposite to the relation for dry snow. Based on the measurements of snow grain size, it is shown that, similar to the watersaturated snow, the frequency distributions of grain size at different times almost have the same shape. This reveals that the waterunsaturated melting snow holds the same graincoarsening behavior as the watersaturated snow does. It is also shown that the waterunsaturated melting snow coarsens much more slowly than the watersaturated snow. The C value, which is the viscosity when the snow density is zero, is related to the mean grain size and found to decrease with increasing grain size. The decreasing rate of C value increases with decreasing graincoarsening rate.

Characterization and numerical simulation of nucleation-growth-coarsening kinetics of precipitates in G115 martensitic heat resistance steel during long-term aging

The service performance of heat resistance steels is largely determined by the precipitation kinetics.The nucleation-growth-coarsening behaviors of precipitates in G115 martensitic heat resistance steel during long-term aging at 650℃ have been systemically investigated.The microstructural characteristics,precipitate morphology and alloying element distribution were studied by scanning electron microscopy,transmission electron microscopy and scanning transmission electron microscopy.The lognormal distribution fitting combined with the multiple regression analysis was adopted to evaluate the precipitate size distributions.Laves phase has longer incubation time,and its coarsening rate is almost one order of magnitude higher in comparison with that of M_(23)C_(6) carbide.Furthermore,the nucleation rate,number density,average radius,and volume fraction of two precipitates are simulated based on the classical nucleation theory and the modified Langer-Schwartz model.The precipitation behavior of Laves phase can be well explained with the Fe-W system as the interfacial energy takes 0.10 J/m^(2).In contrast,the simulation results of M_(23)C_(6) carbide in the Fe-Cr-C system are significantly overestimated,which results from the inhibitory effect of boron on coarsening.

Study of fluid cell coarsening for CFD-DEM simulations of polydisperse gas–solid flows

Particle polydispersity is ubiquitous in industrial fluidized beds,which possesses a significant impact on hydrodynamics of gas-solid flow.Computational fluid dynamics-discrete element method(CFD-DEM)is promising to adequately simulate gas-solid flows with continuous particle size distribution(PSD)while it still suffers from high computational cost.Corresponding coarsening models are thereby desired.This work extends the coarse-grid model to polydisperse systems.Well-resolved simulations with different PSDs are processed through a filtering procedure to modify the gas-particle drag force in coarse-grid simulations.We reveal that the drag correction of individual particle exhibits a dependence on filtered solid volume fraction and filtered slip velocity for both monodisperse and polydisperse systems.Subsequently,the effect of particle size and surrounding PSD is quantified by the ratio of particle size to Sauter mean diameter.Drag correction models for systems with monodisperse and continuous PSD are developed.A priori analysis demonstrates that the developed models exhibit reliable prediction accuracy.

Multiphase-field modelling of concurrent grain growth and coarsening in complex multicomponent systems

Phase-field modelling of microstructural evolution in polycrystalline systems with phase-associated grains has largely been confined to continuum-field models.In this study,a multiphase-field approach,with a provision for introducing grain boundary and interphase diffusion,is extended to analyse concurrent grain growth and coarsening in multicomponent polycrystalline microstructures with chemically-distinct grains.The effect of the number of phases and components on the kinetics of evolution is investigated by considering binary and ternary systems of duplex and triplex microstructures,along with a single phase system.It is realised that the mere increase in the number of phases minimises the rate of concurrent grain growth and coarsening.However,the effect of components is substantially dependent on the respective kinetic coefficients.This work unravels that the disparity in the influence of phases and components is primarily due to the corresponding change introduced in the transformation mechanism.While the raise in number of phases convolutes the diffusion paths,the increase in number of component effects the rate of evolution through the interdiffusion,which introduces interdependency in the diffusing chemical-species.Additionally,the role of phase-fractions on the transformation rate of triplex microstructure is studied,and correspondingly,the interplay of interface-and diffusion-governed evolution is elucidated.A representative evolution of three-dimensional triplex microstructure with equal phase-fraction is comparatively analysed with the evolution of corresponding two-dimensional setup.

A novel high-Cr CoNi-based superalloy with superior high-temperature microstructural stability, oxidation resistance and mechanical properties

A novel multicomponent high-Cr CoNi-based superalloy with superior comprehensive performance was prepared,and the evaluation of its high-temperature microstructural stability,oxidation resistance,and mechanical properties was conducted mainly using its cast polycrystalline alloy.The results disclosed that the morphology of theγ′phase remained stable,and the coarsening rate was slow during the long-term aging at 900–1000℃.The activation energy forγ′precipitate coarsening of alloy 9CoNi-Cr was(402±51)kJ/mol,which is higher compared with those of CMSX-4 and some other Ni-based and Co-based superalloys.Importantly,there was no indica-tion of the formation of topologically close-packed phases during this process.All these factors demonstrated the superior microstructural stability of the alloy.The mass gain of alloy 9CoNi-Cr was 0.6 mg/cm^(2) after oxidation at 1000℃ for 100 h,and the oxidation resistance was comparable to advanced Ni-based superalloys CMSX-4,which can be attributed to the formation of a continuous Al_(2)O_(3) protective layer.Moreover,the compressive yield strength of this cast polycrystalline alloy at high temperatures is clearly higher than that of the conventional Ni-based cast superalloy and the compressive minimum creep rate at 950℃ is comparable to that of the conventional Ni-based cast superalloy,demonstrating the alloy’s good mechanical properties at high temperature.This is partially because high Cr is bene-ficial in improving theγandγ′phase strengths of alloy 9CoNi-Cr.