Measurements of Formaldehyde and TVOC Emission from Paints and Coating Materials using Small Chamber Method for Building Composites

An optimal test method for paint is proposed; additionally, the Field and Laboratory Emission Cell （FLEC） method used in Europe is applied as a substitute for the 20 L small chamber method. The emission factors of total volatile organic compounds （TVOC） and formaldehyde from oil-based paint, emulsion paint, and water-dispersion paint with a coating weight of 300 g/m2, cured for 24/48 hours, were measured using the 20 L small chamber method. The emission rate of TVOC and formaldehyde from all paints began to stabilize after approximately 7 days after 24/48 hours of curing even though Korean standards stipulate that paint should be measured and analyzed after the third day of application. The emission factor of TVOC and formaldehyde from oil-based, emulsion, and water-dispersion paints were also measured using the FLEC method. There was good correlation between the 20 L small chamber method and the FLEC method for oil-based, emulsion, and water-dispersion paint emissions. With the FLEC method, using paints prepared under identical conditions, the emission rate was stable 24 hours after installation of samples because the air flow rate of FLEC is much higher than that of a 20 L small chamber, and the relative cell volume of FLEC is much smaller than that of a 20 L small chamber.

Scaling relationships of elastic-perfectly plastic film/coating materials from small scale sharp indentation

The scaling relationships of elastic-perfectly plastic film/coating materials during sharp indentation have been obtained using dimensional analysis and finite-element modeling. Besides the bulk substrate materials, a wide range of film/coating materials with different ratios in term of the Young’s modulus and yield strength were examined, namely different values of Ef/Esand Yf/Es.Based on these scaling relationships, the substrate effects on indentation response and deformed surface profile of residual imprint are given. Furthermore, the scaling relationship among the work of indentation, reduced elastic modulus and hardness has been found. It is found that the ratio of the indentation hardness to measurement of substrate elastic modulus could be used to characterize the wear resistance of film/coating materials. In addition, a novel method to acquire the intrinsic hardness and elastic modulus of film/coating materials is proposed combined with the well-known 10% critical indentation depth rule, which avoids the error caused by estimating the contact area. This work could be contributed for characterizing the mechanical properties of film/coating materials at micro-and nanoscale.

Antibacterial activities and corrosion behavior of novel PEO/nanostructured ZrO_2 coating on Mg alloy

Plasma electrolytic oxidation（PEO） was developed as a bond coat for air plasma sprayed（APS） nanostructure ZrO2 as top coat to enhance the corrosion resistance and antibacterial activity of Mg alloy. Corrosion behavior and antibacterial activities of coated and uncoated samples were assessed by electrochemical tests and agar diffusion method toward Escherichia coli（E. coli） bacterial pathogens, respectively. The lowest corrosion current density and the highest charge transfer resistance, phase angle and impedance modulus were observed for PEO/nano-ZrO2 coated sample compared with those of PEO coated and bare Mg alloys. Nano-ZrO2 top coat which has completely sealed PEO bond coat is able to considerably delay aggressive ions transportation towards Mg alloy surface and significantly enhances corrosion resistance of Mg alloy in simulated body fluid（SBF） solution. Moreover, higher antibacterial activity was also observed in PEO/nano-ZrO2 coating against bacterial strains than that of the PEO coated and bare Mg alloys. This observation was attributed to the presence of ZrO2 nanoparticles which decelerate E. coli growth as a result of E. coli membranes.

Water-conducting Characteristics and Micro-dynamic Self-adjusting Behavior of Polyacrylamide/Montinorillonite Coating

A water-conducting polyacrylamide/montmorillonite coating was prepared by solutionblending.The coating was coated on fiber and then composited with polymer to form a composite film material that used for water saving and tree planting in arid and desert regions.The coating＇s water-conducting characteristics and dynamic self-adjusting behavior were investigated by Fourier transform infrared（FTIR）spectroscopy,thermal analysis（TG-DTA）,and environmental scanning electron microscopy（ESEM）.The results showed that the coating＇s water-conducting rate increased but water-retention capacity weakened with increasing montmorillonite content.The water-loss rate was positively related to temperature and negatively related to soil moisture.Water potential greatly influenced the water-conducting rate of the coating during its water conduction process.When the coating was at a low water potential,the montmorillonite particles interconnected and water was conducted quickly via montmorillonite layers,whereas when the coating was at a high potential,the montmorillonite particles disconnected and water was conducted slowly via the swelled polyacrylamide net structure.The rate can be regulated by changing the proportion of polyacrylamide and montmorillonite to guarantee a reasonable water supply for trees and make trees easier to survive.Thus,the survival rate of trees can be increased and the use of water resources can be significantly reduced.

Molecular simulation of interfacial reaction between TiAl alloy melts and different coatings

The effect of coatings(Y_2O_3, Zr O_2 and Al_2O_3) on the interfacial reaction of Ti Al alloys was studied with molecular dynamics. The binding energy of coatings and the diffusion process of oxygen in the melt were simulated, and then the simulation results were compared with the experimental results. The simulation results indicate that for each of the three simulated coatings, inordinate interfacial reactions have occurred between the coating and the melt. The binding energy results show that Y_2O_3 has the best stability and is the most difficult to break down. Zr O_2 has the greatest decomposition energy and is the easiest to break down in the melt. Besides, the molecular dynamics indicate that the diffusion coefficient of the oxygen atom in Al_2O_3 is larger than that in the other two coatings, indicating that oxygen diffusion in Al_2O_3 is the fastest at a given temperature. The experimental results show that the oxygen concentration of the melt with Al_2O_3 coating is the highest, and the oxygen diffusion is of similar magnitude to the simulation values, from which the conclusion can be obtained that the oxygen concentration is significantly influenced by the coating materials.

In situ synthesis of Fe-based alloy clad coatings containing TiB_2–TiN –(h-BN)

Fe-based alloy coatings containing TiB2–TiN –（h-BN） were synthesized in situ on Q235 steel substrates by a plasma cladding process using the powders of Fe901 alloy, Ti, and h-BN as raw materials. The effects of Ti/h-BN mass ratio on interfacial bonds between the coating and substrate along with the microstructures and microhardnesses of the coatings were investigated. The results show that the Ti/h-BN mass ratio is a vital factor in the formation of the coatings. Free h-BN can be introduced into the coatings by adding an excess amount of h-BN into the precursor. Decreases in the Ti/h-BN mass ratio improve the microstructural uniformity and compactness and enhance the interfacial bonds of the coatings. At a Ti/h-BN mass ratio of 10/20, the coating is free of cracks and micropores, and mainly consists of Fe-Cr, Fe3B, TiB2, TiN, Ti2N, TiB, FeN, FeB, Fe2B, and h-BN phases. Its average microhardness in the zone between 0.1–2.8 mm from the coating surface is about Hv0.2 551.5.

Behavior of Deuterium in Boron Films Covered by Oxygen-Containing Layer

Boron is an attractive candidate of the first wall coating materials in fusion reactors. The behavior of deuterium implanted into boron films has been studied . This paper reports the effect of thin oxygen-containing boron layer on the behavior of deuterium im- planted into boron film by X-ray photoelectron spectroscopy （XPS） and thermal desorption spectroscopy （TDS）.

Preparation of microencapsulatedα-olefin drag reducing polymer used in oil pipeline transportation

Microcapsules containing oil drag-reducing polymer particles were prepared by melting-scattering and condensing of polyethylene wax,in-situ polymerization of urea and formaldehyde,and interfacial polymerization of styrene respectively.The related processes were studied by a molecular dynamics simulation method,and molecular design of microcapsule isolation agent was carried out on the basis of the simulation.The technologies for preparing microencapsulated oil drag-reducing polymer particles were compared and the circulation drag reducing efficiency of the microencapsulated polymer particles was evaluated based on the characterization results and their dissolution properties.Molecular design of a microcapsule isolation agent suggests that a-olefin polymer particles can be stably dispersed in water by using long-chain alkyl sodium salt surfactant which can prevent the agglomeration ofα-olefin polymer particles.The results of simulation of the adsorption process shows that the amount of alkyl sodium salt surfactant can directly affect the stability of microencapsulatedα-olefin polymer particles, and there must be a minimum critical amount of it.After characterization of the morphology by Scanning Electron Microscopy（SEM） and comparison of the static pressure stability,especially the conditions of reaction and technological control of microcapsules with different shell materials,microencapsulation of a-olefin polymer particles with poly-（urea-formaldehyde） as shell material was selected as the optimum scheme,because it can react under mild conditions and its technological process can be controlled in a large range.The relationship of drag reducing rate and dissolving time of microcapsules showed that the formation of microcapsules did not affect the maximum drag reducing rate,and the drag reducing rate of each sample can reach about 35%along with the dissolving time,i.e.microencapsulation did not affect the drag reducing property ofα-olefin polymer.

Glass formation in Fe-Cr-Zr-B-Mo alloys by tuning Nb addition

Fe-based bulk metallic glasses(BMGs)with high boron content have potential application as a coating material used in the framework for storing spent nuclear fuels to support their safe long-term disposal.The high glass forming ability(GFA)and large supercooled liquid region are therefore required for such Fe-based BMGs in either the glassy powder fabrication or the subsequent coating spraying.In order to meet these requirements,the influence of Nb content on the GFA of Fe_(57)Cr_(10)Zr_(8)B_(18)Mo_(7-x)Nb_(x)(x=1-5,at.%)alloys was investigated,as Nb has positive roles in GFA and thermal stability of BMGs.The results indicate that a fully amorphous phase in the as-cast samples with 3 mm in diameter is obtained for both the Fe_(57)Cr_(10)Zr_(8)B_(18)Mo_(5)Nb_(2) and Fe_(57)Cr_(10)Zr_(8)B_(18)Mo_(4)Nb_(3) alloys.The corresponding supercooled liquid regions of the two BMGs are 78 K and 71 K,respectively.The mechanism for improving their GFA was analyzed based on the principle of metal solidification,the parameters for glass formation and thermal properties of the alloys.The compression strength and Vicker’s hardness of the two BMGs are 1,950 MPa and 1,310 HV,2,062 MPa and 1,180 HV,respectively.The developed BMGs with high B content,good GFA,and very high hardness can be used as coating materials to the framework for spent nuclear fuels.

Sputter Deposited Carbon Material based Fabry-Perot Sensor and Downhole Application

To prevent hydrogen-induced loss and achieve long-term effective parameters monitoring in harsh downhole environment,we proposed a Fabry-Perot sensor with vacuum sputter deposited carbon coating film,in which we employed a deposition technology with a higher particle kinetic energy,closer substrate adhesion,and denser films,to deposit the coating film on the surface of the quartz capillary glass tube to protect the sensor from corrosion.The sensitivity and accuracy of the Fabry-Perot sensor with carbon film deposition can reach 369 nm/MPa and 0.02%FS,respectively.Meanwhile,the sensor has less hysteresis error and good pressure linearity of more than 0.99999 for repeatable pressure measurement.The downhole practice monitoring data indicated that this fiber-optic sensor exhibited excellent performance and the sputter deposited carbon coating can effectively decrease hydrogen loss.

Performance of the Cement Matrix Composite Material With Rubber Powder

The effect of the deferent rubber content substituted for fine aggregate on the mortar performance was studied.The effects of the rubber coated with the coating materials on the mortar compressive strength,bending strength and impact work were discussed.The optimum rubber powder content and the suitable coating material were found.Through the electrical probe test-BEI,SEI and calcium ion distribution,and the slight crack and the interface between the rubber and cement matrix are analyzed.The results show that the rubber powder coated with the surface treatment materials A,B and C has the capability of absorbing a large amount of energy under the compressive and flexural load and the slight cracks of R-C were controlled and restrained.

Waves scattering induced by an interface crack in a coated material

This paper deals with the two-dimensional problem of elastic wave scattering from a finite crack at the interface between a coated material layer and its substrate. By adopting the Fourier transform method and introducing the crack opening displacement function, the boundary value problem is simplified for numerically solving a system of Cauchy-type singular integral equations by means of Jacobi polynomial expansion. The stress intensity factors and the crack opening displacements are defined in terms of the integral equations solutions. The influence of the dimensionless wave number and the ratio of crack length to layer thickness on the stress intensity factors and crack opening displacements are discussed.

Fabrication of Fe–TiC–Al_2O_3 composites on the surface of steel using a TiO_2–Al–C–Fe combustion reaction induced by gas tungsten arc cladding

The aim of the present study was to fabricate Fe-TiC-Al2O3 composites on the surface of medium carbon steel.For this purpose,TiO2-3C and 3TiO2-4Al-3C-xFe（0 ≤ x ≤ 4.6 by mole） mixtures were pre-placed on the surface of a medium carbon steel plate.The mixtures and substrate were then melted using a gas tungsten arc cladding process.The results show that the martensite forms in the layer produced by the TiO2-3C mixture.However,ferrite-Fe3C-TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO2-4Al-3C mixture.The addition of Fe to the TiO2-4Al-3C reactants with the content from 0 to 20wt%increases the volume fraction of particles,and a composite containing approximately 9vol%TiC and A12O3 particles forms.This composite substantially improves the substrate hardness.The mechanism by which Fe particles enhance the TiC ＋ A12O3 volume fraction in the composite is determined.

Plasma Sprayed NiAl Intermetallic Coating Produced with Mechanically Alloyed Powder

In the present research, mechanically alloyed Ni-AI powder was utilized to develop plasma sprayed coatings, and the effect of the spray distance and heat treatment on the phases, microstructure, and hardness of the coat- ings were examined. Coatings were analyzed by X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy-dispersive spectroscopy （EDS） and through microhardness measurements. Although mechanically alloyed Ni-AI powder showed no intermetallic phases, the coatings did. Different spray distances from 5 to 19 cm were employed for plasma spray and the specimens were heat treated at different temperatures, then the amount of oxides, porosity and hardness of the coatings were changed according to the spray condition. The thermal energy of the plasma spray caused the formation of NiAI phases while particles flew to the substrate or after that. Extreme increase in heat treatment temperature and spray distance resulted in oxidation and reduction in the quality of the coating. Furthermore, the best spray distance and heat treatment temperature to gain the NiAI intermetallic coating were established.

Compositional dependence of microstructure and tribological properties of plasma sprayed Fe-based metallic glass coatings

Gas-atomized powders of three Fe-based glass-forming alloys were sprayed on mild steel substrates by atmospheric plasma spaying using the same spaying parameters. Microstructures, thermal stabilities and tribological properties of the sprayed coatings were analyzed. The coating performances showed a strong dependence on the intrinsic characters of the compositions, i.e., glass-forming ability （GFA） and supercooled liquid region （ATx）. The coatings tended to exhibit higher amorphous phase fraction for the composition with higher GFA and lower porosity for that with larger ATX. All the coatings exhibited superior wear resistance compared with the substrate. Higher wear resistance could be obtained in coatings with higher amorphous phase fraction, i.e. higher GFA of the composition. This study has important implications for composition selecting and optimizing in the fabrication of metallic glass coatings.

Preparation of sulfur hydrophobized plasmonic photocatalyst towards durable superhydrophobic coating material

The widely used photocatalytic self-cleaning coating materials are often made of polymers and polymer based composites,where the photocatalyst immobilization occurs with macromolecules.However,these organic polymers are often unstable under exposure to UV irradiation and easily degraded by reactive radicals produced in the photocatalytic reaction.In order to solve this problem,in this paper,we present the facile preparation of a multifunctional coating with dual superhydrophobic and photocatalytic properties,where the fixation and the hydrophobization of the plasmonic Ag-TiO2 photocatalyst particles with visible light activity was performed with non-water soluble sulfur,which is a cheap and easily available material.The resulted novel nanocomposite with rough and nano-tructured surface roughness(1.25–2.45 nm determined by small-angle X-ray scattering)has sufficient low surface energy(3.3 mJ/m2)for superhydrophobic(θ=151.1°v)properties.Moreover,in contrast of the organic and expensive fluoropolymer based composites,this non-wetting nature was durable,because the measured was higher than 150°during the long-term LED(λmax=405 nm)light irradiation.

High-entropy(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))2Hf_(2)O_(7) ceramic: A promising thermal barrier coating material

Thermal barrier coating(TBC)materials perform an increasingly important role in the thermal or chemical protection of hot components in a gas turbine.In this study,a novel high entropy hafnate(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7) was synthesized by solution combustion method and investigated as a potential TBC layer.The as-synthesized(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7) possesses a pure single disordered fluorite phase with a highly homogeneous distribution of rare earth(RE)cations,exhibiting prominent phase stability and excellent chemical compatibility with Al_(2)O_(3) even at 1300°C.Moreover,(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7) demonstrates a more sluggish grain growth rate than Y_(2)Hf_(2)O_(7).The thermal conductivity of(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7)(0.73-0.93 W m^(-1)K^(-1))is smaller than those of components RE_(2)Hf_(2)O_(7) and many high entropy TBC materials.Beside,the calculated thermal expansion coefficient(TEC)of(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7)(10.68×10^(-6)/K,1100°C)is smaller than that of yttriastabilized zirconia(YSZ).Based on the results of this work,(Y_(0.2)Gd_(0.2)Dy_(0.2)Er_(0.2)Yb_(0.2))_(2)Hf_(2)O_(7) is suitable for the next generation TBC materials with outstanding properties.

Calcium-magnesium-alumina-silicate(CMAS)resistant high entropy ceramic(Y_(0.2)Gd_(0.2)Er_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)O_(7) for thermal barrier coatings

A novel high-entropy material,(Y_(0.2)Gd_(0.2)Er_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)O_(7)was successfully synthesized by the solid state reaction method and spark plasma sintering,and investigated as a promising thermal barrier coating material.Rare-earth elements were distributed homogeneously in the pyrochlore structure.It was found that the prepared high-entropy ceramic maintains pyrochlore structure at the temperature up to 1600℃,and it possesses a similar thermal expansion coefficient(10.2×10^(−6)K^(−1) at 25-900℃)to that of YSZ,low thermal conductivity(<0.9 W m^(-1)K^(−1) at 100-1000℃)and good CMAS resistance(infiltration depth is 22μm after annealed at 1300℃for 24 h).The corrosion process was investigated,and RE elements distributing homogeneously in(Y_(0.2)Gd_(0.2)Er_(0.2)Yb_(0.2)Lu_(0.2))_(2)Zr_(2)O_(7)show different diffusion rates in CMAS.RE^(3+) with a larger radius(closer to Ca^(2+))is easier to react with CMAS to form an apatite phase.

Preparation and Properties of Smart Thermal Control and Radiation Protection Materials for Multi-functional Structure of Small Spacecraft

Considering the unique properties of small spacecraft, such as light weight, low power-consumption and high heat flux density, a new kind of lightweight boron carbide （B4C） radiation-protection coating material was proposed. New techniques for preparing LSMO thermal control coating and B4C radiation-protection coating were developed. The sample piece of multi-functional structure was manufactured by using the proposed materials, and a series of performance tests, such as thermal control and radiation-protection behaviors were evaluated. Test results show that： the emissivity of the multi-functional structure varies from 0.42 to 0.86 at 240 K to 353 K and the phase transition temperature is about 260 K. The electron radiation-protection ability of the multi-functional structure is 3.3 times better than that of Al material. The performance index of this multi-functional structure can meet the requirements for space application in on-board electronic equipment.