Mechanical Analysis of Interface in Coating Structure under Conical Concave Indenter with FEM

The evaluation of mechanical properties of coating structures has always been a very important topic in the fields of mechanics, materials, and machinery. The traditional evaluation methods are easy to produce deviation, because the ratio of coating thickness to substrate thickness is too small. Therefore, accurate analysis and calculation is particularly important. Indentation technology is an important means of coating structure analysis and measurement, the basis of standardized application and analysis of coating structure, and a classical method for accurate analysis and calculation of coating structure. The finite element method is a very good means to analyze and study this kind of problems because of its applicability. Based on the finite element method, this paper analyzes and studies the interface connection form, substrate, and local delamination effects of the indentation behavior of the coating structure under the conical concave indenter. In this paper, the finite element method, which is more convenient for analysis and calculation, is used to analyze the influence of interface connection form, substrate, and local delamination on the coating structure. The results of force displacement, interface normal stress, and interface shear stress are analyzed in detail, and the effects of the three effects on the coating structure are proved. The significance of this study is reflected in: based on the analysis of the three effects of interface connection form, substrate, and local delamination, the mechanical properties of the coating structure are more in-depth, which provides some reference for mechanical engineers to design and test the coating structure.

Effect of Cu addition on the microstructure and tribological performance of Ni60 directional structure coating

The Ni60/15wt% Cu directional structure coating was prepared by the composite technology of flame spraying, induction remelting,and forced cooling, and the effect of Cu on the microstructure, phase, hardness, and wear performance of Ni60 coatings was investigated. Results showed that Cu addition makes the microstructure of Ni60 directional structure coating more compact, and Cu is mainly enriched within the crystal grain, resulting in the formation of Cu_(3.8)Ni as the bonding phase. Compared with Ni60 directional structure coating, Ni60/Cu directional structure coating has a lower hardness, lower friction coefficient, and lower wear rate, which indicate that Cu can effectively enhance the antifriction performance of Ni60 directional structure coating.

Microstructure studies of air-plasma-spray-deposited CoNiCrAlY coatings before and after thermal cyclic loading for high-temperature application

In the present study, bond-coats for thermal barrier coatings were deposited via air plasma spraying（APS） techniques onto Inconel 800 and Hastelloy C-276 alloy substrates. Scanning electron microscopy（SEM）, transmission electron microscopy（TEM）, X-ray diffraction（XRD）, and atomic force microscopy（AFM） were used to investigate the phases and microstructure of the as-sprayed, APS-deposited Co Ni Cr Al Y bond-coatings. The aim of this work was to study the suitability of the bond-coat materials for high temperature applications. Confirmation of nanoscale grains of the γ/γ′-phase was obtained by TEM, high-resolution TEM, and AFM. We concluded that these changes result from the plastic deformation of the bond-coat during the deposition, resulting in Co Ni Cr Al Y bond-coatings with excellent thermal cyclic resistance suitable for use in high-temperature applications. Cyclic oxidative stability was observed to also depend on the underlying metallic alloy substrate.

Cerium Chemical Conversion Coating on a Novel Mg-Li Alloy

A novel Mg-Li alloy was treated in a cerium nitrate solution and cerium chemical conversion coating was obtained on the alloy. Then the forming process, structure and corrosion resistance of the coating were investigated. The influential factors of cerium conversion coating were discussed through orthogonal experiments, and the optimum processing parameters were confirmed. XPS spectra displayed that the conversion coating consisted of cerium compounds, and the major component of the protective layer was a mixture of Ce （IV） oxide and Ce （IV） hydroxide. In addition, XRD pattern illustrated that there was crystalline CeO2 in the conversion coating. Analysis by SEM showed that the cerium conversion coating was uniform with a fiber-like morphology. The thickness of the conversion coating was 12 μm. The results of electrochemical potentiodynamic polarization and hydrogen evolution measurement indicated that the cerium conversion coating provided effective protection to the novel Mg-Li alloy.

Bonding strength of graded anti-corrosive coatings of fluoroethylenepropylene (FEP)/polyphenylene sulfide (PPS)

Fluororesin-based anti-corrosive coatings including graded FEP/PPS were prepared on carbon steel by melt powder coating, the bonding strength of all coating systems was determined by the pull-off test. It is found that the poor adhesion of fluororesin coatings to metallic substrates is improved obviously by the graded coating structure of FEP/PPS, and the bonding strength reaches up to 11.8 MPa for the five-layer system. Examination by electron probe microanalysis （EPMA） verifies that the distribution of main components is graded in the five-layer system, which is responsible for the enhancement of the interfacial bonding.

Low porosity and fine coatings produced by a new type nozzle of high velocity arc spray gun

The new designed high-velocity arc spray gun with three different nozzles is developed to match the DZ400 arc spray system, which can produce the coatings with the structure of superfine and low porosity. This system can be used to spray three normal wires such as 4Cr13, FeCrAl and 7Cr13 （flux cored wires）. Using the scanning electron microscope （ SEM ） to analyze shape and particles size that sprayed by the nozzles with different parameters, as well as with the S-3500N SEM and the energy spectrum analytic （ESA） instrument to identify the content of the oxides, porosity and thickness of the coatings, we get the result that the porosity in the coatings of solid wire is less than 3%, of the flux-cored wires is less than 5%, and the distribution of the coatings sprayed by the nozzle with secondary supplementary airflow is typically shown in the form of highdensity lameUarsplat structure and the average lamellar thickness is around 5μm.

Propagation characteristics of laser-generated like-Rayleigh waves in viscoelastic adhesive coating/substrate structures

The propagation characteristics of laser-generated like-Rayleigh waves in viscoelastic adhesive coating/substrate structures were studied.Considering the viscoelasticity of the coating and substrate,we have established the finite element models in frequency domain for the laser-generated like-Rayleigh waves in the epoxy coating/aluminum substrate,epoxy coating/brass substrate,and epoxy coating/foam substrate structures,respectively.In addition,we have investigated the waveform and propagation characteristics of the like-Rayleigh waves and studied the influences of the coating transparency,coating thickness,coating viscoelasticity,and substrate viscoelasticity on the propagation characteristics of the like-Rayleigh waves.Moreover,we have verified the results by the theoretical phase velocity and attenuation curves.The results show that the coating viscoelasticity induces the attenuation characteristics of the higher frequencies of the like-Rayleigh waves,but has little effect on the lower frequencies,and the substrate viscoelasticity has the influences on both the higher and lower frequencies of the like-Rayleigh waves,especially the lower frequencies.Furthermore,the mode and dispersive characteristics of the like-Rayleigh waves are closely related to the substrates.This study provides a useful theoretical basis for inverting mechanical parameters and evaluating the adhesive quality of the viscoelastic adhesive coating/substrate structures.

The first order phase-transition of polycrystal solid surfaces with nanothickness

The fundamental equations of thermodynamics of a film have been used for describing a fundamental property of solid crystalline materials i.e. the first-order phase transition on the grain boundaries by the formation of two-dimensional liquid. The generalized equation that is obtained is used for calculating the premelting temperature of any metal, which has a value in the range of 0.55-0.86 of the melting point. The experimental diffusion coefficient of nitrogen in steel at premelting temperature is the same as in the liquid phase. The described phenomenon of phase transition on the grain boundaries decreases in case of radical modification of the existing process engineering of handling metals. It also provides a precise physical explanation to the super plasticity of fine-structure metal alloys.

Comparison of Chain Structures between High-speed Extrusion Coating Polyethylene Resins by Preparative Temperature Rising Elution Fractionation and Cross-fractionation

Two polyethylene（PE） resins（samples A and B） are synthesized as high-speed extrusion coatings with similar minimum coating thickness and neck-in performance but different maximum coating speeds. Both samples are separated into seven fractions using preparative temperature rising elution fractionation. The microstructures of the original samples and their fractions are studied by high-temperature gel permeation chromatography, Fourier transform infrared spectroscopy, 13 C nuclear magnetic resonance spectroscopy, differential scanning calorimetry, and successive self-nucleation/annealing thermal fractionation. Compared with sample B, sample A has a broader MWD, more LCB contents, and less SCB contents. Moreover, sample A contains slightly more 30 ℃ and 50 ℃ fractions with lower molecular weights, and more fractions at 75 ℃ and 85 ℃ with higher molecular weight. The chain structure and its distribution in the two PE resins are studied in detail, and the relationship between the chain structure and resin properties is also discussed.

Electrically tunable generation of vectorial vortex beams with micro-patterned liquid crystal structures

We develop a new method for smooth and continuous space-variant alignment of the liquid crystal medium in micro-patterned structures, which is based on a radial micro-structured pattern of polymeric ribbons exhibiting out-of-plane orientation with respect to the ITO-coated glass plates. Thanks to the broad range of electrical tunability of the optical retardation for the micro-patterned liquid crystal structures, transformation of the fundamental Gaussian beam into different types of specific beams, including generalized cylindrical vector beams, vortex beams, and vectorial vortex beams, is efficiently demonstrated.

Effect of activators on the properties of nickel coated diamond composite powders

Nickel coated diamond composite powders were fabricated via a newly developed direct electrodeposition technique. The effects of activators on the coating of diamond were firstly investigated and diamond grinding wheels were then prepared from Ni-coated diamond composite powders with different activators. The microstructural characterizations of this composite powders were finally conducted by scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction, and the mechanical and tribological properties of as-prepared diamond grinding wheels were also measured. There are changes in microstructures and properties of the composite powders with activators. The activator concentration also has an influence on the morphologies and phase structures of the Ni coating on diamond particles.The composite powders with more compact coating of nickel can be prepared by adding 1 g dm^（-3） or more AgNO_3 as an activator to electrodeposit nickel on diamond. The mechanical and tribological properties of diamond grinding wheels were significantly improved when the coating phase structure of Ni crystal grew with（111） plane orientation on the surface of diamond particles. The wheels made from nickel coated diamond composite powders possessed the advantages of easy preparation and outstanding tribological properties. Therefore, Ni coated diamond composite powders exhibit a great potential to be extensively applied in diamond cutting and grinding tools.