Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community:a comparative analysis

The aerospace community widely uses difficult-to-cut materials,such as titanium alloys,high-temperature alloys,metal/ceramic/polymer matrix composites,hard and brittle materials,and geometrically complex components,such as thin-walled structures,microchannels,and complex surfaces.Mechanical machining is the main material removal process for the vast majority of aerospace components.However,many problems exist,including severe and rapid tool wear,low machining efficiency,and poor surface integrity.Nontraditional energy-assisted mechanical machining is a hybrid process that uses nontraditional energies(vibration,laser,electricity,etc)to improve the machinability of local materials and decrease the burden of mechanical machining.This provides a feasible and promising method to improve the material removal rate and surface quality,reduce process forces,and prolong tool life.However,systematic reviews of this technology are lacking with respect to the current research status and development direction.This paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace community.In addition,this paper focuses on the processing principles,material responses under nontraditional energy,resultant forces and temperatures,material removal mechanisms,and applications of these processes,including vibration-,laser-,electric-,magnetic-,chemical-,advanced coolant-,and hybrid nontraditional energy-assisted mechanical machining.Finally,a comprehensive summary of the principles,advantages,and limitations of each hybrid process is provided,and future perspectives on forward design,device development,and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

Intercalation Assembly, Characterization and Luminescent Properties of Novel Supramolecular Composite Materials, Tb(Ⅲ) Complex with Tetrapodal Ligand-Montmorillonite

Two kinds of Tb（ Ⅲ ） complexes with tetrapodal ligand, [TbL（NO3）]^3＋ and [TbL]^3＋ （L： 1,1, 1＇, 1＇-tera （ 2-pyridinecarboxylester ）-di （ trimethylpropane）） were intercalated into the interlayer space of montmorillonite （MT） by ion exchange and coordination reaction of L with the Tb^3＋ ion existing in the interlayer space of Tb-MT respectively. The obtained luminescent supramolecular composite materials, [ TbL （NO3） ]^2＋-MT and [TbL]^3＋-MT were characterized by elemental analysis, XRD, FT-IR, UV-vis and thermal analysis. At the same time, the luminescent properties of the materials were also studied. The results show that the intercalated materials with regular layered structure, good thermal stability and the interlayer spacing （d001） approximates to the size of the complex ions which are located in the interlayer space of MT in the form of a monolayer.

Sol Gel Assembly and Luminescence of SiO_2/PEMA Hybrid Material Incorporated with Terbium Complex

Ethyl methacrylate (EMA) doped with luminescent ternary terbium complex (Tb(acac) 3·dam) with acetylacetone (Hacac) and diantipylmethane (dam) was incorporated into the microporous silica gel. With the polymerization of EMA, the hybrid material containing Tb(acac) 3·dam was obtained. The hybrid material exhibited good toughness and transparency and higher thermal stability than that of the pure complex and pure polymer matrix. In the range of doping concentration of Tb(acac) 3·dam (0.05%, 0.1%, 0.2%, 0.5%, 1.0%, 2.0% and 5.0%), emission intensity increases with the increasing of corresponding doping concentration and concentration quenching effect has not taken place.

Smart Material Based Complex Mode Active Control of Flexible Manipulators with Kinematic Redundancy

An active control methodology is presented for suppressing the vibratoryresponse of flexible redundant manipulators with bonded piezoceramic actuators and strain gagesensors. Firstly, the dynamic equation of the manipulator is decoupled by means of the complex modetheory and the state-space expression of the controlled system is developed. Secondly, a continuouslinear quadratic regulator (LQR) state feedback controller is designed based on the minimumprinciple. Thirdly, a full-order Luenberger state observer featuring an assigned degree of stabilityis determined via the duality between control and estimation. Finally, a numerical simulation iscarried out on a planar 3R flexible redundant manipulator. The simulation results reveal that thedynamic performance of the system is improved rapidly and significantly.

Syntheses and Structures of Three Hybrid Materials Using Vanadium Polyoxoanions and Macrocyclic Copper Complex as Building Blocks

The reactions of the four-coordinated macrocyclic copper complex [CuL]（ClO4）2（L = 1,4,8,11-tetraazacyclotetradecane） with NH4VO3 under different conditions gave three inorganic-organic hybrid materials of [CuL][VO3]2·2.33H2O（1）, [CuL]3[V（10）O（28）]·8H2O（2） and [Cu L]3[V6O（18）]·8H2O（3）. Single-crystal X-ray diffraction analyses reveal that three diverse vanadium polyoxoanions, [V6O（18）]6- ring, [V（10）O（28）]6- cluster, and [V（12）O（35）]^10- ring, were isolated from the same reactant NH4VO3 under different conditions. The [CuL]^2＋ bridges the [V10O28]6- clusters to form a two-dimensional sheet in 2, and link the [V6O（18）]^6- rings in 1 and [V（12）O（35）]^10- rings in 3 into three-dimensional frameworks, respectively.

Preparation, Characterization and Luminescent Properties of MCM-41 Type Materials Impregnated with Rare Earth Complex

Hybrid materials incorporating Eu-(TTA)(3). 2H(2)O (7hereafter designated as Eu-TTA, with TTA: thenoyltrifluoroacetone) in unmodified or modified MCM-41 by 3-aminopropyl-triethoxysilane (APTES) were prepared by impregnation method. The obtained materials were characterized using X-ray diffraction (XRD), IR and diffuse reflectance spectroscopy and luminescence spectra. All the hybrid samples exhibited the characteristic emission bands of EU3+ under UV light excitation at room temperature, and the excitation spectra showed significant blue-shifts compared to the pure rare-earth complex. Although the red emission intensity in the modified hybrid was almost the half of the red emission intensity in the pure Eu-TTA complex at room temperature, the hybrid showed a much higher thermal stability due to the shielding character of the MCM-41 host.

3D analysis of functionally graded material plates with complex shapes and various holes

In this paper, the basic formulae for the semi-analytical graded FEM on FGM members are derived. Since FGM parameters vary along three space coordinates, the parameters can be integrated in mechanical equations. Therefore with the parameters of a given FGM plate, problems of FGM plate under various conditions can be solved. The approach uses 1D discretization to obtain 3D solutions, which is proven to be an effective numerical method for the mechanical analyses of FGM structures. Examples of FGM plates with complex shapes and various holes are presented.

A New Humidity-Sensitive Material Based on PPBT Prepared with Palladium Complex Catalyst

Soluble Poly(propargyl benzoate) (PPBT) with pi -conjugated structure was synthesized using a novel bis(triphenylphosphine)-bisacetylide palladium complex catalyst [Pd(PPh3)(2)(C equivalent to CCH2OOCPh)(2)] (PPB). An interdigital gold electrode was covered by screen printing films of doped PPBT (DPPBT) to prepare a resistance-type humidity sensor, which exhibits electrical response towards relative humidity (RH%) variations in the range 11%-96%. PPBT shows promise as a new humidity-sensitive material.

Modeling and Application of Maintenance Bill of Materials for Complex Equipment

In the industrial engineering, the maintenance and logistics support process is one of the key factors for the performance of equipment. Bill of materials( BOM) describes all the components in product and internal hierarchal relationships as a structured tree.In order to gain all required maintenance information for complex equipment which is complex,the modeling and the application of maintenance BOM are introduced in this paper. Because of the simple structure and the wide function,IDEF0 is presented to build the model of maintenance BOM. The modeling approach can gather the maintenance information conveniently based on other BOMs,and applications of maintenance BOM are widely,particularly,in maintenance and inventory management.

Highly stable perovskite solar cells with a novel Ni-based metal organic complex as dopant-free hole-transporting material

Hole-transporting material(HTM)plays a paramount role in enhancing the photovltaic performance of perovskite solar cells(PSCs).Currently,the vast majority of these HTMs employed in PSCs are organic small molecules and polymers,yet the use of organic metal complexes in PSCs applications remains less explored.To date,most of reported HTMs require additional chemical additives(e.g.Li-TFSI,t-TBP)towards high performance,however,the introduction of additives decrease the PSCs device stability.Herein,an organic metal complex(Ni-TPA)is first developed as a dopant-free HTM applied in PSCs for its facile synthesis and efficient hole extract/transfer ability.Consequently,the dopant-free Ni-TPAbased device achieves a champion efficiency of 17.89%,which is superior to that of pristine Spiro-OMeTAD(14.25%).Furthermore,we introduce a double HTM layer with a graded energy bandgap containing a Ni-TPA layer and a CuSCN layer into PSCs,the non-encapsulated PSCs based on the Ni-TPA/CuSCN layers affords impressive efficiency up to 20.39%and maintains 96%of the initial PCE after 1000 h at a relative humidity around 40%.The results have demonstrated that metal organic complexes represent a great promise for designing new dopant-free HTMs towards highly stable PSCs.

Sine Trigonometry Operational Laws for Complex Neutrosophic Sets and Their Aggregation Operators in Material Selection

In this paper,sine trigonometry operational laws(ST-OLs)have been extended to neutrosophic sets(NSs)and the operations and functionality of these laws are studied.Then,extending these ST-OLs to complex neutrosophic sets(CNSs)forms the core of thiswork.Some of themathematical properties are proved based on ST-OLs.Fundamental operations and the distance measures between complex neutrosophic numbers(CNNs)based on the ST-OLs are discussed with numerical illustrations.Further the arithmetic and geometric aggregation operators are established and their properties are verified with numerical data.The general properties of the developed sine trigonometry weighted averaging/geometric aggregation operators for CNNs(ST-WAAO-CNN&ST-WGAO-CNN)are proved.A decision making technique based on these operators has been developed with the help of unsupervised criteria weighting approach called Entropy-ST-OLs-CNDM(complex neutrosophic decision making)method.A case study for material selection has been chosen to demonstrate the ST-OLs of CNDM method.To check the validity of the proposed method,entropy based complex neutrosophic CODAS approach with ST-OLs has been executed numerically and a comparative analysis with the discussion of their outcomes has been conducted.The proposed approach proves to be salient and effective for decision making with complex information.

AN INTERFACE INCLUSION BETWEEN TWO DISSIMILAR PIEZOELECTRIC MATERIALS

The generalized two_dimensional problem of a dielectric rigid line inclusion, at the interface between two dissimilar piezoelectric media subjected to piecewise uniform loads at infinity, is studied by means of the Stroh theory. The problem was reduced to a Hilbert problem, and then closed_form expressions were obtained, respectively, for the complex potentials in piezoelectric media, the electric field inside the inclusion and the tip fields near the inclusion. It is shown that in the media, all field variables near the inclusion_tip show square root singularity and oscillatory singularity, the intensity of which is dependent on the material constants and the strains at infinity. In addition, it is found that the electric field inside the inclusion is singular and oscillatory too, when approaching the inclusion_tips from inside the inclusion.

ANALYTICAL SOLUTIONS FOR A MODE Ⅲ CRACK IN PIEZOELECTRIC MATERIALS

A mode Ⅲ crack problem in a transversely isotropic piezoelectric material subjected to uniform loads at infinity is studied based on exact boundary conditions. The complex potential approach is used to reduce the problem to Hilbert problem. As a result, closed form field solutions in the piezoelectric material and inside the crack are presented. It is shown that the stresses and electric displacement have square root singularities at the crack tips, but the electric field is uniform everywhere in the material and equal to the remote applied one. It is also found that the electric displacement intensity factor depends on both material properties and the mechanical loads, but not the electric loads. Hence it may be concluded that the electric loads have no influence on the field singularities.

Analysis of optical properties of bio-smoke materials in the 0.25–14 μm band

At present, research into optical properties of bio-smoke materials mostly concentrates on single band or single germplasm. Herein, we measured the spectral reflectance of three eukaryotic bio-smoke materials and three prokaryotic bio-smoke materials in the waveband from 0.25 μm to 14μm. Based on the Kramers-Kroning algorithm, the complex refractive index m(λ) was calculated and the Fourier-transform infrared(FTIR) spectra of materials were analyzed. The results show that n(λ) of bio-smoke materials varies between 1.1-2, and n(λ) values in the visible light to near-infrared wavebands are significantly larger than those in other wavebands. The k(λ) of bio-smoke materials varies between 0-0.4.At 6-6.5 μm, k(λ) of prokaryotic materials is 3 times that of eukaryotic materials, which is caused by C=O stretching vibration of amide I and C-N stretching vibration of amide Ⅱ in proteins. At 2.5-3 μm and 9.75 μm, k(λ) values of eukaryotic bio-smoke materials are nearly 2 times that of prokaryotic ones. The absorption peak at 2.5-3 μm is mainly triggered by C-H stretching vibration in lipid and O-H stretching vibration in bound water. The absorption peak at 9.75 μm is mainly caused by symmetric stretching vibration of PO2-in nucleic acids.

Surface contact behavior of functionally graded thermoelectric materials indented by a conducting punch

The contact problem for thermoelectric materials with functionally graded properties is considered.The material properties,such as the electric conductivity,the thermal conductivity,the shear modulus,and the thermal expansion coefficient,vary in an exponential function.Using the Fourier transform technique,the electro-thermoelastic problems are transformed into three sets of singular integral equations which are solved numerically in terms of the unknown normal electric current density,the normal energy flux,and the contact pressure.Meanwhile,the complex homogeneous solutions of the displacement fields caused by the gradient parameters are simplified with the help of Euler’s formula.After addressing the non-linearity excited by thermoelectric effects,the particular solutions of the displacement fields can be assessed.The effects of various combinations of material gradient parameters and thermoelectric loads on the contact behaviors of thermoelectric materials are presented.The results give a deep insight into the contact damage mechanism of functionally graded thermoelectric materials(FGTEMs).

COMPUTER AIDED MEASUREMENT OF THE ELECTROMAGNETIC PARAMETER FOR THE MICROWAVE ABSORBING MATERIALS

The electromagnetic parameters of microwave absorbing materials are important criteria when appraising the properties of absorbents. For reconstruction of parameters which belongs to the inverse scattering problem, the test data in requirement of traditional impedance method are "just enough" and not "redundant" to comprehensively evaluate the electromagnetic properties of materials. A novel optimization approach involving multiple impedance measurements is introduced in this paper to implement automatic measurement for electromagnetic parameters on microwave slot-line. Some results for standard samples and microwave absorbing materials are given.

AN INTERFACE INCLUSION BETWEEN TWO DISSIMILAR PIEZOELECTRIC MATERIALS

The generalized two-dimensional problem of a dielectric rigid line inclusion, at the interface between two dissimilar piezoelectric media subjected to piecewise uniform loads at infinity, is studied by means of the Stroh theory. The problem was reduced to a Hilbert problem, and then closed-form expressions were obtained, respectively, far the complex potentials in piezoelectric media, the electric field inside the inclusion and the tip fields near the inclusion. it is shown that in the media, all field variables near the inclusion-tip show square root singularity and oscillatory singularity, the intensity of which is dependent on the material constants and the strains at infinity. In addition, it is found that the electric field inside the inclusion is singular and oscillatory too, when approaching the inclusion-tips from inside the inclusion.

ON J-INTEGRALS IN THE PLANE FRACTURE OF COMPOSITE MATERIALS

By using a complex function method in this paper, the complex form of J-integral of mixed mode crack tip for unidirectional plate of linear-elastic orthotropic composites is obtained first by substituting crack tip stresses and displacements into general formula of J-integral. And then, the path-independence of this J-integral is proved. Finally, the computing formula of this J-integral is derived. As special examples, the complex forms, path-independence and computing formulae of J-integrals of mode I and mode II crack tips for unidirectional plate of linear-elastic orthotropic composites are given.

Ionic Conductivity of Nano-LaF_3 Bulk Material at Room Temperature

Nanocrystalline powder of LaF3 was synthesized by a method of direct precipitation from water solution. Particle size and shape of LaF3 nanocrystalline powder was analysed with TEM. Particles were mainly spherical with narrow particle size distribution （10 20 nm）. The average particle size analysed with XRD is 16.7 nm. Nano-LaF3 bulk material was prepared by compacting the powder to 1 GPa at room temperature and a vacuum of 10^-4 Pa. The ionic conductivity of nano-LaF3 bulk material was studied with complex impedance spectra at room temperature. The ionic conductivity of nano-LaF3 bulk material （1 × 10^-5 S·cm^-1 ） at room temperature is significantly increased compared to that of single crystal LaF3 （1 × 10^-6 S·cm^-1）. A special phenomenon was observed firstly time that the ionic conductivity increased gradually with multiple testing in result of relaxation.

An Optimum Analysis Method of Sandwich Structures Made from Elastic-viscoelastic Materials

Due to a viscoelastic damping middle layer,sandwich structures have the capacity of energy consumption.In this paper,we describe the frequency-dependent property of viscoelastic materials using complex modulus model,and iterative modal strain energy method and iterative complex eigenvalue method are presented to obtain frequency and loss factor of sandwich structures.The two methods are effective and exact for the large-scale complex composite sandwich structures.Then an optimum analysis method is suggested to apply to sandwich structures.Finally,as an example,an optimum analysis of a clamped-clamped sandwich beams is conducted,theoretical closed-form solution and numerical predictions are studied comparatively,and the results agree well.