Microstructures in Centrifugal Casting of SiC_p/AlSi9Mg Composites with Different Mould Rotation Speeds

Two ingots were produced by centrifugal casting at mould rotational speeds of 600 rpm and 800 rpm using 20 vol%SiC p /AlSi9Mg composite melt,respectively.The microstructure along the radial direction of cross-sectional sample of ingots was presented.SiC particles migrated towards the external circumference of the tube,and the distribution of SiC particles became uniform under centrifugal force.Voids in 20 vol%SiC p /AlSi9Mg composite melt migrated towards the inner circumference of the tube.The quantitative analysis results indicated that not only SiC particles but also primaryαphases segregated greatly in centrifugal casting resulting from the transportation behavior of constitutions with different densities in the SiC p /AlSi9Mg composite melt.In addition,the eutectic Si was broken owing to the motion of SiC p /AlSi9Mg composite melt during centrifugal casting.

Effects of Sinusoidal Vibration of Crystallization Roller on Composite Microstructure of Ti/Al Laminated Composites by Twin-Roll Casting

A new,innovative vibration cast-rolling technology of “electromagnetic stirring+dendrite breaking+asynchronous rolling” was proposed with the adoption of sinusoidal vibration of crystallization roller to prepare Ti/Al laminated composites,and the effect of sinusoidal vibration of crystallization roller on composite microstructure was investigated in detail.The results show that the metallurgical bonding of titanium and aluminum is realized by mesh interweaving and mosaic meshing,instead of transition bonding by forming metal compound layer.The meshing depth between titanium and aluminum layers (6.6μm) of cast-rolling materials with strong vibration of crystallization roller (amplitude 0.87 mm,vibration frequency 25 Hz) is doubled compared with that of traditional cast-rolling materials (3.1μm),and the composite interfacial strength(27.0 N/mm) is twice as high as that of traditional cast-rolling materials (14.9 N/mm).This is because with the action of high-speed superposition of strong tension along the rolling direction,strong pressure along the width direction and rolling force,the composite linearity evolves from "straight line" with traditional casting-rolling to "curved line",and the depth and number of cracks in the interface increases greatly compared with those with traditional cast-rolling,which leads to the deep expansion of the meshing area between interfacial layers and promotes the stable enhancement of composite quality.

Microstructure characteristics of Ni/WC composite cladding coatings

A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr（23）C6,CrB,and Ni＋Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.

Properties and Microstructure of Polymer Emulsions Modifi ed Fibers Reinforced Cementitious Composites

The synthesis and characterization of a new class of cementitious composites filled with polymer emulsions were investigated, and their superior mechanical strength and durability properties compared to composites devoid of fi llers were reported. Polymer emulsions were utilized to mechanically reinforce the composite and bridge the cement, fly ash, aggregate and fibers. The results reveal that the epoxy emulsion and poly（ethylene-co-vinyl acetate） emulsion markedly enhance the mechanical and durability properties of cemetitious composites. The fi bers can be pulled out in the form of slip-hardening and the abrasion phenomenon can be observed clearly on the surface of the fibers. The hydration extent of cement is higher than that of the pristine composites. The polymer modified cementitious composites designed on micromechanics, have fl exibility and plasticity which could be applied for a novel form of multifunctional materials with a range of pipeline coatings applications.

Microstructure of Ni–Al powder and Ni–Al composite coatings prepared by twin-wire arc spraying

Ni–Al powder and Ni–Al composite coatings were fabricated by twin-wire arc spraying（TWAS）. The microstructures of Ni-5wt%Al powder and Ni-20wt%Al powder were characterized by scanning electronic microscopy（SEM） and energy dispersive spectroscopy（EDS）. The results showed that the obtained particle size ranged from 5 to 50 μm. The morphology of the Ni–Al powder showed that molten particles were composed of Ni solid solution, NiAl, Ni_3Al, Al_2O_3, and NiO. The Ni–Al phase and a small amount of Al_2O_3 particles changed the composition of the coating. The microstructures of the twin-wire-arc-sprayed Ni–Al composite coatings were characterized by SEM, EDS, X-ray diffraction（XRD）, and transmission electron microscopy（TEM）. The results showed that the main phase of the Ni-5wt%Al coating consisted of Ni solid solution and Ni Al in addition to a small amount of Al_2O_3. The main phase of the Ni-20wt%Al coating mainly consisted of Ni solid solution, Ni Al, and Ni_3Al in addition to a small amount of Al and Al_2O_3, and Ni Al and Ni_3Al intermetallic compounds effectively further improved the final wear property of the coatings. TEM analysis indicated that fine spherical NiAl_3 precipitates and a Ni–Al–O amorphous phase formed in the matrix of the Ni solid solution in the original state.

Interfacial Microstructure and Mechanical Properties of Al Alloy/Mg Alloy Laminated Composite Plates Fabricated by Equal Channel Angular Processing

KAl（7075）alloy/Mg（AZ31）alloy laminated composite plates were successfully fabricated by the equalchannelangular processing（ECAP）by using route A for 1,2,and 3 passes at 573 K,respectively.After fabrication,the 1-pass ECAPed laminated composite plates were annealed at different temperatures.The microstructure evolution,phase constituent,and bonding strength near the joining interface of Al（7075）alloy/Mg（AZ31）alloy laminated composites plates were evaluated with scanning electron microscopy,X-ray diffraction,and shear tests.The experimentalresults indicated that a 20 μm diffusion layer was observed at the joining interface of Al（7075）alloy/Mg（AZ31）alloy laminated composites plates fabricated by the 1-pass ECAP,which mainly included Al_3Mg_2 and Mg_（17）Al_（12） phases.With the increase of passes,the increase of diffusion layer thickness was not obvious and the form of crack in these processes led to the decrease of bonding strength.For 1-pass ECAPed composites,the thickness of diffusion layer remained unchanged after annealed at 473 K,while the bonding strength reached its maximum value 29.12 MPa.However,after elevating heat treatment temperature to 573 K,the thickness of diffusion layer increased rapidly,and thus the bonding strength decreased.

Mechanical Properties with High Temperature and the Microstructure of Carbon/Phenolic Ablative Composites

Carbon fiber reinforced phenolic based composites were prepared by laminating molding. The variation in mechanical characteristics of composites was evaluated with heating temperature and procedure. The microstructures of composites at different temperatures were observed by optical microscope and scanning electron microscope, respectively. The results showed that the main weight loss range of carbon/phenolic is from 300 to 800 ℃, before 700 ℃ the weight loss was resulted from pyrolysis and after that the weight loss was mainly by oxidation in the fiber phase; with the heat treatment temperature rising, the bonding at the interface of carbon fibers and resin matrix weakened; in the pyrolysis temperature range, the interlaminar shear strength（ILSS） of carbon/phenolic showed a rapid drop with temperature rising, and then decrease in the rate of ILSS became relatively slower; the fiber oxidation had little influence on the ILSS.

Microstructure and Mechanical Properties of Si_3N_4 Composites Containing SiC Platelet

Hoppressed Si3N4/SiC platelet composites had been investigated with respect to their microstructure and mechanical properties. The results indicate that Vickers hardness, elastic modulus and fracture toughness of the composites were increased by the addition of SiC platelet until the content up to 20 vol pct. A slight decrease in flexural Strength was measured at room temperature with increasing SiC platelet content. The high temperature flexural strength tests at 1150, 1250, and 1350℃ were conducted. It was found that the flexural strength at elevated temperature was degraded with the rising temperature, and the downward trend of flexural strength for the composite containing 10 vol. pct SiC platelet was less. The results indicate that SiC platelet had a positive influence on the high temperature strength. Effects of SiC platelet reinforcement were presented

Microstructure Characteristic of In-situ Ti/TiC Composites

TiC reinforced titanium composites has been produced with different Al content and C content by XDTM. The results have shown that TiC particles are of two different morphologies f coarse dendritical primary TiC and short bar-shape eutectic TiC. Al content has great effects on the morphology of TiC. With the increasing of Al content, the morphology of primary TiC changes from coarse developed dendrite into short bar-shape or plate--shape TiC with 35%Al. Meanwhile, the structure of the matrix changes from single Ti to Ti and Ti3Al, and to Ti3Al and TiAl. However, the C content has no influence on the microstructure of matrix. When the C content is less than 1.2%, the dendrite TiC disappears and only short bar-shape or plate-shape TiC exists in the composites. In addition, the effect of he3t treatment on the morphology of TiC has also Studied.

Analysis of Hydration Mechanism and Microstructure of Composite Cementitious Materials for Filling Mining

To obtain the compositions and microstructure of hydration products of cementitious material in different hydration ages and its growth law of filling strength, the optimal proportion of composite cementitious material was determined according to the chemical composition of cement clinker which was composed of the Portland cement 32.5R, CSA 42.5 sulphoaluminate cement and two gypsum（CS）. The characterization of composite cementitious materials in different hydration ages was conducted by NMR, XRD and SEM techniques. The mechanism of hydration was explored. It is shown that the compressive strength of the test block increases gradually with the increase of hydration age. The microstructure of composite cementitious material can be changed from Al-O octahedron into Al-O tetrahedron in the hydration process. The hydrated alkali alumi niumsilicate formed with Si-O tetrahedron and Al-O tetrahedron. The degree of polymerization of Si-O tetrahedron gradually increased, and the structural strength of cementitious materials continued to increase. The diffraction peak of clinker minerals gradually decreased with the extension of hydration age. The CaSO4 completely hydrated to produce Aft during hydration which resulted in high early strength of cementitious material. The early hydration product of composite cementitious materials was Aft with a needle bar structure. The main middle and last hydration products were CSH gel and CH gel with dense prismatic shape. The microscopic pore of composite cementitious material gradually decreased and improved the later strength of filling block. The strong support was provided for mined-out area.

Fabrication of solid-phase-sintered Si C-based composites with short carbon fibers

Solid-phase-sintered Si C-based composites with short carbon fibers（Csf/SSi C） in concentrations ranging from 0 to 10wt% were prepared by pressureless sintering at 2100°C. The phase composition, microstructure, density, and flexural strength of the composites with different Csf contents were investigated. SEM micrographs showed that the Csf distributed in the SSi C matrix homogeneously with some gaps at the fiber/matrix interfaces. The densities of the composites decreased with increasing Csf content. However, the bending strength first increased and then decreased with increasing Csf content, reaching a maximum value of 390 MPa at a Csf content of 5wt%, which was 60 MPa higher than that of SSi C because of the pull-out strengthening mechanism. Notably, Csf was graphitized and damaged during the sintering process because of the high temperature and reaction with boron derived from the sintering additive B4C; this graphitization degraded the fiber strengthening effect.

Effect of Hot Deformation on Microstructure and Hardness of In-situ TiB_2/7075 Composite

Hardness of the TiB2/7075 composite increased with increasing deformation temperature. In the annealed TiB2/7075 composite, a great amount of fiber-like MgZn2 phases (about 1 mum in length) and small MgZn2 phases (about 100 nm in size) were precipitated nearby the grain boundaries where the TiB2 particles exist. After deformation at 300 degreesC, some of the large precipitates and all the small precipitates in these area dissolved into the matrix, meanwhile, fine precipitates were formed in grains. After deformation at 450 degreesC, all the precipitates in the annealed composite dissolved into the matrix, and new phases were precipitated in grains. The dissolution of the large fiber-like precipitate makes the saturation level of the matrix increased and leads to an increased solution hardening and natural aging, which contribute much to the hardening effect.

Study on T700/Cyanate/PS/Epoxy Composites with ex-situ Toughening Technique

Composites were prepared with polysulfone through ex-situ toughening technique. The dynamic parameters of cyanate/epoxy resin were studied by differential scanning calorimetric（DSC） analysis and dynamic mechanical analysis（DMA）. Microstructual toughening mechanism was studied through scanning electron microscopy（SEM）. The particle microstructure in interlaminar region of composites toughened through ex-situ toughening technique revealed that a reaction induced phase decomposition and phase inversion happened in the interlaminar region. The thermosetting particles were surrounded by the PS phase, which could signifi cantly improve the delamination resistance of composites. The compression after impact（CAI） can be signifi cantly improved from 180 MPa to 260 MPa by using ex-situ toughening while the mechanical properties are not affected.

Fabrication of Fe–TiC–Al_2O_3 composites on the surface of steel using a TiO_2–Al–C–Fe combustion reaction induced by gas tungsten arc cladding

The aim of the present study was to fabricate Fe-TiC-Al2O3 composites on the surface of medium carbon steel.For this purpose,TiO2-3C and 3TiO2-4Al-3C-xFe（0 ≤ x ≤ 4.6 by mole） mixtures were pre-placed on the surface of a medium carbon steel plate.The mixtures and substrate were then melted using a gas tungsten arc cladding process.The results show that the martensite forms in the layer produced by the TiO2-3C mixture.However,ferrite-Fe3C-TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO2-4Al-3C mixture.The addition of Fe to the TiO2-4Al-3C reactants with the content from 0 to 20wt%increases the volume fraction of particles,and a composite containing approximately 9vol%TiC and A12O3 particles forms.This composite substantially improves the substrate hardness.The mechanism by which Fe particles enhance the TiC ＋ A12O3 volume fraction in the composite is determined.

Microstructure and Mechanical Property of in-situ Al-Cu/TiC Composites

An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analysis of the composites microstructure using SEM and TEM identify that the reinforcement formed during the DRS process is Ti carbide (TiC) particle, generally less than 1.0 μm. The reacted, semisolid extruded samples exhibit a homogeneous distribution of fine TiC particles in Al-Cu matrix, Mechanical property evaluation of the composites has revealed a very high tensile strength relative to the matrix alloy. Fractographic analysis indicates ductile failure although the ductility and strength are limited by the presence of coarse titanium aluminides (Al3Ti).

Structure of the Intermetallic Compound Ni_3Al Synthesized under Compression of the Powder Mixture of Pure Elements Part Ⅰ: Phase Composition and Microstructure of Main Phase

It was shown by TEM and X-ray analysis that there are four types of grains of the main Ni3Al phase in the structure of the intermetallic obtained by the self-propagation high temperature method (SHS). Every type of grains has its own domain and dislocation structure. There are mono- and polydomains with and without dislocations. The grains of the main phase of monoand polydomains without dislocations and polydomains with dislocations were formed by diffusion in the solid phase. In these conditions NiAl3 phase is located on the grain boundary of the main phase. The Ni2Al3 phase is located at the triple joints of the main phase.

Lesser Himalayan sequences in Eastern Himalaya and their deformation:Implications for Paleoproterozoic tectonic activity along the northern margin of India

Substantial part of the northern margin of Indian plate is subducted beneath the Eurasian plate during the Caenozoic Himalayan orogeny, obscuring older tectonic events in the Lesser Himalaya known to host Proterozoic sedimentary successions and granitic bodies. Tectonostratigraphic units of the Proterozoic Lesser Himalayan sequence （LHS） of Eastern Himalaya, namely the Daling Group in Sikkim and the Bomdila Group in Arunachal Pradesh, provide clues to the nature and extent of Proterozoic passive margin sedimentation, their involvement in pre-Himalayan orogeny and implications for supercontinent reconstruction. The Daling Group, consisting of flaggy quartzite, meta-greywacke and metapelite with minor mafic dyke and sill, and the overlying Buxa Formation with stromatolitic carbonate-quartzite- slate, represent shallow marine, passive margin platformal association. Similar lithostratigraphy and broad depositional framework, and available geochronological data from intrusive granites in Eastern Himalaya indicate strikewise continuity of a shallow marine Paleoproterozoic platformal sequence up to Arunachal Pradesh through Bhutan. Multiple fold sets and tectonic foliations in LHS formed during partial or complete closure of the sea/ocean along the northern margin of Paleoproterozoic India. Such deformation fabrics are absent in the upper Palaeozoic-Mesozoic Gondwana formations in the Lesser Himalaya of Darjeeling-Sikkim indicating influence of older orogeny. Kinematic analysis based on microstructure, and garnet composition suggest Paleoproterozoic deformation and metamorphism of LHS to be distinct from those associated with the foreland propagating thrust systems of the Caenozoic Himalayan collisional belt. Two possibilities are argued here： （1） the low greenschist facies domain in the LHS enveloped the amphibolite to granulite facies domains, which were later tectonically severed; （2） the older deformation and metamorphism relate to a Pacific type accretionary orogen which affected the northern margin of greater India. Better understanding of geodynamic evolution of the northern margin of India in the Paleoproterozoic has additional bearing on more refined model of reconstruction of Colllrnhia.

Effect of Mn and Ni on Microstructure and Impact Toughness of Submerged Arc Weld Metals

The influences of Mn and Ni contents on the impact toughness and microstructure in the weld metals of high strength low alloy steels were studied. The objective of this study was to determine the optimum composition ranges of Mn and Ni to develop welding consumables with better resistance to cold cracking. The results indicated that Mn and Ni had considerable effect on the microstructure of weld metal, and both Mn and Ni promoted acicular ferrite at the expense of proeutectoid ferrite and ferrite side plates. Varying Ni content influenced the Charpy impact energy, the extent of which depended on Mn content. Based on the properties and impact resistance, the optimum levels of Mn and Ni were suggested to be 0.6%—0.9%,, and 2.5%—3.5%, respectively. Additions beyond this limit promoted the formation of segregation structures and other microstructural features, which may be detrimental to weld metal toughness.

Microstructure Morphologies of Asphalt Binders using Atomic Force Microscopy

We investigated microstructure morphologies of three asphalts（SK, Karamay, and Esso） used in China using atomic force microscopy（AFM）. The topography and phase contrast images were obtained. Topographic profile and three dimensional images were described. Roughnesses of microstructure were calculated. And the chemical compositions of asphalt were tested to explain the microstructural mechanism of the asphalt. The results show that the topography and phase image in atomic force microscopy are appropriate to evaluate the microstructure of the asphalt binder. There are significant differences in microstructural morphologies including bee-like structure, topographic profile, 3D image, and roughness for three asphalts in this study. There are three different phases in microstructure of asphalt binder. The oil source and chemical composition of asphalt, especially asphaltenes content have a great influence on the microstructure.

Effect of Bonding Temperature on the Microstructures and Strengths of C/C Composite/GH3044 Alloy Joints by Partial Transient Liquid-Phase(PTLP) Bonding with Multiple Interlayers

With the use of Ti/Ni/Cu/Ni multiple foils as interlayer,carbon/carbon（C/C） composite was bonded to Nibased superalloy GH3044 by partial transient liquid-phase bonding technique.The effect of bonding temperature on the microstructures and strengths of the joints was investigated.The results showed that gradient structural multiple interlayers composed of ‘‘C–Ti reaction layer/Ti–Ni intermetallic compound layer/Ni–Cu sosoloid/residual Cu layer/Ni-GH3044 diffusion layer＇＇ were formed between C/C composite and GH3044.The shear strength of the C/C composite/GH3044 joint reached the highest value of 26.1 MPa when the bonding temperature was 1,030 °C.In addition,the fracture morphology showed that the fracture mode changed with the increase of bonding temperature.