The Designation Method of Bend Forming Dies for Aluminum Tube of PE-Al-PE Composite Pipe

The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper.

Effect of La_2O_3, Y_2O_3 Additives on Structure and Mechanical Property of Ceramic-Lined Composite Pipe Under Centrifugation

The effect of additives containing rare earth elements La and Y on the structure and mechanical property of ceramic-lined composite pipe was studied in presence of centrifugation. The fracture and shearing strength of ceramic-lined composite pipe containing different additives were measured and analyzed through the fracture and shearing strength experiments. The distribution of shear stress on the interface of ceramic layer and the pipe is computed by finite element method.

Structural optimization of filament wound composite pipes

An optimization procedure is developed for obtaining optimal structural design of filament wound composite pipes with minimum cost utilized in pressurized water and waste-water pipelines.First,the short-term and long-term design constraints dictated by international standards are identified.Then,proper computational tools are developed for predicting the structural properties of the composite pipes based on the design architecture of layers.The developed computational tools are validated by relying on experimental analysis.Then,an integrated design-optimization process is developed to minimize the price as the main objective,taking into account design requirements and manufacturing limitations as the constraints and treating lay-up sequence,fiber volume fraction,winding angle,and the number of total layers as design variables.The developed method is implemented in various case studies,and the results are presented and discussed.

Discussion on New Evaluation Technology of Non-Metallic Composite Continuous Pipe for Oil and Gas Field

In view of the serious lack and lag of the test and evaluation technology of non-metallic composite continuous pipe, and focusing on the characteristics of the application of non-metallic composite continuous pipe in oil field, this paper discusses a series of new full-scale test and evaluation technologies for accurately evaluating the product quality and practical application performance of non-metallic composite continuous pipe, which effectively solves the major technical problem that the new products of non-metallic pipe cannot be accurately evaluated. Based on the characteristics of the application of non-metallic composite continuous pipe in oil field, a series of new full-scale test evaluation technologies which can accurately evaluate the product quality and practical application performance of non-metallic pipe are designed through a large number of tests. The test and evaluation technology can accurately evaluate the key performance of high and low pressure cycle, high and low temperature cycle, gas permeability resistance, minimum bending radius etc. It provides a scientific evaluation basis for the standardized application of non-metallic continuous pipe and a reliable quality control method for the selection of products in oil field.

Investigation on short-term burst pressure of plastic pipes reinforced by cross helically wound steel wires

Plastic pipes reinforced by cross helically wound steel wires (PSP), which have exhibited excellent mechanical performance, consist of inner polyethylene (PE) layer, winding layer and outer PE layer. The winding layer is composed of two monolayers where steel wires are cross helically wound. An analytical procedure is developed to predict the short-term burst pressure of PSP as the monolayer is assumed to be elastic and orthotropic. The 3D anisotropic elasticity and Maximum Stress Failure Criterion are employed in the formulation of the elasticity problem. Good agreement between the theoretical results and the experimental data shows that the proposed approach can well predict the short-term burst pressure of PSP.

The extending length calculation of hydraulic drive non-metallic completion screen pipe running into ultra-short radius horizontal well

Focusing on the extending length restriction of the completion screen pipe resistance running into ultra-short radius horizontal well,this paper proposed technology of hydraulic drive completion tubular string running into ultra-short radius horizontal well.Innovative hydraulic drive tools and string structure are designed,which are composed of guide tubing,hydraulic drive tubing and non-metallic completion screen pipe from inside to outside.A novel mechanical-hydraulic coupling model is established.Based on the wellbore structure of an ultra-short radius horizontal well for deep coalbed methane,the numerical calculations of force and hydraulic load on tubular strings were accomplished by the mechanical-hydraulic coupling model.The results show that the extending length of completion tubular string with the hydraulic drive is 17 times that of conventional completion technology under the same conditions.The multi-factor orthogonal design is adopted to analyze the numerical calculations,and the results show that the extending length of the completion tubular string is mainly affected by the completion tubular string structure and the friction coefficient between the non-metallic composite continuous screen pipe and the wellbore.Two series of hydraulic drive completion tubular string structures suitable for ultra-short radius horizontal wells under different conditions are optimized,with the extending limits of 381 m and 655 m,respectively.These researches will provide theoretical guidance for design and control of hydraulic drive non-metallic composite continuous completion screen pipe running into ultra-short radius horizontal wells.

Influence of wave and current on deep-sea mining transporting system

As a solution to the breaking of pipeline under high axial force,carbon fiber composite pipe with low density and high intensity is applied to deep-sea mining transporting system.Based on the fact that the transporting pipe is under the forces of gravity,inner liquid,buoyancy as well as hydrodynamic force,geometric nonlinear finite element theory has been applied to analyzing the transporting system.Conclusions can be drawn as follows.Under the interaction of waves and currents,node forces FX and FZ acted by the transporting pipe on the mining vehicle are less than 2 kN,which indicates that waves and currents have little influence on the spatial shape of the transporting pipe and the mining vehicle movement.On the other hand,the horizontal force acting on the mining ship could be as large as 106 830 N,which has great influence on the mining system.