With the rapid development of the automobile industry, the use of galvannealed and galvanized steel sheets in automobiles is on the rise. These sheets must meet very high surface quality requirements. The surface trea...With the rapid development of the automobile industry, the use of galvannealed and galvanized steel sheets in automobiles is on the rise. These sheets must meet very high surface quality requirements. The surface treatment of line rolls is known to have a great impact on strip quality. To prevent dusts such as zinc ash from pressing into the strip surface, we used a composite thermal spray surface treatment technique to treat rolls. The successfully developed tungsten carbide （WC） ＋ Ni-P composite plating technology improved the quality of the tungsten carbide thermally sprayed WC roll surface. This technique is also helpful to control defects such as adhered foreign materials in hot-dip galvanized automobile outer panel surfaces.展开更多
An on-line control method of surface quality for continuous hot-dip galvanized steel strip after cooling is presented, which combines analytical dynamics theory of a thin plate with the finite element method. The inhe...An on-line control method of surface quality for continuous hot-dip galvanized steel strip after cooling is presented, which combines analytical dynamics theory of a thin plate with the finite element method. The inherent characteristics of the non-immersed and partially immersed strip in liquid zinc were calculated on the basis of theoretical analysis and numerical simulation, respectively. Multi-parameter fitting of the deviation between results using different methods was performed. To optimize the strip excitation frequency away from the resonance region, on-line vibration control of the strip near the air knife under full product conditions was achieved by changing the field production parameters based on the field test results. The results indicate that although the axial velocity has little effect on the inherent characteristics of the strip compared with other manufacturing parameters such as the steel specifications and tension, it induces external excitations,including moving the aerodynamic load and bearing vibration. To some degree, the vibration near the air knife can be reduced by strengthening the support stiffness of the contact rolls. A total on-line control program of surface quality for continuous hot-dip galvanized pure Zn and galvannealed steel sheet in the cooling section is proposed.展开更多
文摘With the rapid development of the automobile industry, the use of galvannealed and galvanized steel sheets in automobiles is on the rise. These sheets must meet very high surface quality requirements. The surface treatment of line rolls is known to have a great impact on strip quality. To prevent dusts such as zinc ash from pressing into the strip surface, we used a composite thermal spray surface treatment technique to treat rolls. The successfully developed tungsten carbide （WC） ＋ Ni-P composite plating technology improved the quality of the tungsten carbide thermally sprayed WC roll surface. This technique is also helpful to control defects such as adhered foreign materials in hot-dip galvanized automobile outer panel surfaces.
文摘An on-line control method of surface quality for continuous hot-dip galvanized steel strip after cooling is presented, which combines analytical dynamics theory of a thin plate with the finite element method. The inherent characteristics of the non-immersed and partially immersed strip in liquid zinc were calculated on the basis of theoretical analysis and numerical simulation, respectively. Multi-parameter fitting of the deviation between results using different methods was performed. To optimize the strip excitation frequency away from the resonance region, on-line vibration control of the strip near the air knife under full product conditions was achieved by changing the field production parameters based on the field test results. The results indicate that although the axial velocity has little effect on the inherent characteristics of the strip compared with other manufacturing parameters such as the steel specifications and tension, it induces external excitations,including moving the aerodynamic load and bearing vibration. To some degree, the vibration near the air knife can be reduced by strengthening the support stiffness of the contact rolls. A total on-line control program of surface quality for continuous hot-dip galvanized pure Zn and galvannealed steel sheet in the cooling section is proposed.
