Continuous homogenous azeotropic distillation(CHAD) and pressure-swing distillation(PSD) are explored to separate a minimum-boiling azeotropic system of ethyl acetate and n-hexane. The CHAD process with acetone as the...Continuous homogenous azeotropic distillation(CHAD) and pressure-swing distillation(PSD) are explored to separate a minimum-boiling azeotropic system of ethyl acetate and n-hexane. The CHAD process with acetone as the entrainer and the PSD process with the pressures of 0.1 MPa and 0.6 MPa in two columns are designed and simulated by Aspen Plus. The operating conditions of the two processes are optimized via a sequential modular approach to obtain the minimum total annual cost(TAC). The computational results show that the partially heat integrated pressure-swing distillation(HIPSD) has reduced in the energy cost and TAC by 40.79% and 35.94%, respectively, than the conventional PSD, and has more greatly reduced the energy cost and TAC by 62.61% and 49.26% respectively compared with the CHAD process. The comparison of CHAD process and partially HIPSD process illustrates that the partially HIPSD has more advantages in averting the product pollution, energy saving, and economy.展开更多
The hydrochloric acid recovery from rare earth chloride solutions by continuous vacuum membrane distillation was first experimentally studied, then material balance of the process was calculated, and the equations whi...The hydrochloric acid recovery from rare earth chloride solutions by continuous vacuum membrane distillation was first experimentally studied, then material balance of the process was calculated, and the equations which mathematically stimulate the process were lastly achieved. The results indicate a given RE concentration in circular solutions means its constant HCl concentration during the continuous VMD process, furthermore, increasing RE concentration in feed solutions increases the processing capacity per membrane of the experimental set-up. When keeping constant RE concentration in feed solutions, increasing RE concentration in circular solutions decreases its HCl concentration, and HCl recovery ratio increases accordingly, however, processing capacity per membrane of the experimental set-up decreases at the same time. The mathematical results are in accordance with experimental results.展开更多
Based on the kinetic and thermodynamic equations, a comprehensive mathematical model for the continuous esterification process of polyester polyols was developed, which was carried out in an innovational bubbling reac...Based on the kinetic and thermodynamic equations, a comprehensive mathematical model for the continuous esterification process of polyester polyols was developed, which was carried out in an innovational bubbling reactive distillation tower (BRDT) at atmospheric pressure. In this new type of reactor, direct esterification between ethylene glycol and adipic acid was accomplished efficiently and rapidly. A bench BRDT with the height of 2m was applied for the esterification process of poly (ethylene adipate) (PEA). In the continuous operation, linear oligomers were discharged from the bottom of the column, while water passed a few column trays and a packing section as a condensation byproduct. The influence of major operating conditions on reactor performance was also simulated. Simulation results were in good agreement with experimental data, providing a strategy for developing and optimizing this process.展开更多
In this paper,a generalized model of the reactive distillation processes was developed via rate-based approach. The homotopy-continuation method was employed to solve the complicated nonlinear model equations efficien...In this paper,a generalized model of the reactive distillation processes was developed via rate-based approach. The homotopy-continuation method was employed to solve the complicated nonlinear model equations efficiently. The simulation on the reactive distillation processes was carried out with the profiles of stage temperature,composition and flow rate for both vapor and liquid phases obtained. Based on careful analysis of the simulation results, the pitfalls in experimental design were detected. Finally, a software package for the simulation of reactive distillation processes was developed.展开更多
Nonequilibrium stage model is a significant improvement in multicomponent separation process simulation,but more equations are involved and the solution of the model equations,which relies on an adequate initial guess...Nonequilibrium stage model is a significant improvement in multicomponent separation process simulation,but more equations are involved and the solution of the model equations,which relies on an adequate initial guess for convergence of the Newton method,is difficult.In this work,based on the concept of pseudo-transient continuation approach,we proposed a new pseudo-transient(PT)nonequilibrium method.The proposed method decouples the strongly coupled model equations by introducing dynamic equations for material and energy conservation,as well as transition equations.Thus,the steady-state solution of the nonequilibrium stage model can be obtained through a robust and fast integration process,and the initial guess issue in Newton method can be effectively avoided.Two simulation cases were used to demonstrate the advantages and applicability of the proposed PT nonequilibrium method.展开更多
基金Supported by the Education Foundation of Chongqing(KJ1712307)the Application Technology Research and Developments Foundation of Fuling Technology Board(FLKJ,2016ABA1026)the Young Foundation of Yangtze Normal University(2015XJXM03)
文摘Continuous homogenous azeotropic distillation(CHAD) and pressure-swing distillation(PSD) are explored to separate a minimum-boiling azeotropic system of ethyl acetate and n-hexane. The CHAD process with acetone as the entrainer and the PSD process with the pressures of 0.1 MPa and 0.6 MPa in two columns are designed and simulated by Aspen Plus. The operating conditions of the two processes are optimized via a sequential modular approach to obtain the minimum total annual cost(TAC). The computational results show that the partially heat integrated pressure-swing distillation(HIPSD) has reduced in the energy cost and TAC by 40.79% and 35.94%, respectively, than the conventional PSD, and has more greatly reduced the energy cost and TAC by 62.61% and 49.26% respectively compared with the CHAD process. The comparison of CHAD process and partially HIPSD process illustrates that the partially HIPSD has more advantages in averting the product pollution, energy saving, and economy.
文摘The hydrochloric acid recovery from rare earth chloride solutions by continuous vacuum membrane distillation was first experimentally studied, then material balance of the process was calculated, and the equations which mathematically stimulate the process were lastly achieved. The results indicate a given RE concentration in circular solutions means its constant HCl concentration during the continuous VMD process, furthermore, increasing RE concentration in feed solutions increases the processing capacity per membrane of the experimental set-up. When keeping constant RE concentration in feed solutions, increasing RE concentration in circular solutions decreases its HCl concentration, and HCl recovery ratio increases accordingly, however, processing capacity per membrane of the experimental set-up decreases at the same time. The mathematical results are in accordance with experimental results.
基金Supported by the National Natural Science Foundation of China （21176070）.
文摘Based on the kinetic and thermodynamic equations, a comprehensive mathematical model for the continuous esterification process of polyester polyols was developed, which was carried out in an innovational bubbling reactive distillation tower (BRDT) at atmospheric pressure. In this new type of reactor, direct esterification between ethylene glycol and adipic acid was accomplished efficiently and rapidly. A bench BRDT with the height of 2m was applied for the esterification process of poly (ethylene adipate) (PEA). In the continuous operation, linear oligomers were discharged from the bottom of the column, while water passed a few column trays and a packing section as a condensation byproduct. The influence of major operating conditions on reactor performance was also simulated. Simulation results were in good agreement with experimental data, providing a strategy for developing and optimizing this process.
基金Supported by the State Key Project of the National Natural Science Foundation of China (No.2929054)
文摘In this paper,a generalized model of the reactive distillation processes was developed via rate-based approach. The homotopy-continuation method was employed to solve the complicated nonlinear model equations efficiently. The simulation on the reactive distillation processes was carried out with the profiles of stage temperature,composition and flow rate for both vapor and liquid phases obtained. Based on careful analysis of the simulation results, the pitfalls in experimental design were detected. Finally, a software package for the simulation of reactive distillation processes was developed.
基金supported by the National Natural Science Foundation of China(21978203).
文摘Nonequilibrium stage model is a significant improvement in multicomponent separation process simulation,but more equations are involved and the solution of the model equations,which relies on an adequate initial guess for convergence of the Newton method,is difficult.In this work,based on the concept of pseudo-transient continuation approach,we proposed a new pseudo-transient(PT)nonequilibrium method.The proposed method decouples the strongly coupled model equations by introducing dynamic equations for material and energy conservation,as well as transition equations.Thus,the steady-state solution of the nonequilibrium stage model can be obtained through a robust and fast integration process,and the initial guess issue in Newton method can be effectively avoided.Two simulation cases were used to demonstrate the advantages and applicability of the proposed PT nonequilibrium method.
