Gas-Solid Flow Behavior in a Pneumatic Conveying System for Drying Applications: Coarse Particles Feeding with a Venturi Device

The feeding of coarse particles (>0.5 mm diameter) directly into a riser operating at positive pressure is important for drying and pre-heating applications. The presence of the feeding device can lead to heterogeneity of drying and heating, and is the main factor responsible for pressure loss in short conveying systems. However, there is a lack of information concerning the axial and radial distributions of coarse particles in this type of configuration, despite the recent advances when dealing with fine particles (FCC catalyst). The present work therefore investigates a vertical venturi feeder with the conveying system operating in dilute-phase regime with 1 mm spherical glass particles. Experimental assays revealed the behavior of the mass flow rate of solids in the system, and pressure measurements were made along the riser in order to evaluate the accuracy of simulations. Euler-Euler simulations provided close estimation of the experimental pressure drop and the pressure drop according to distance in the linear region. Simulation of the fluid dynamics in the riser showed that solids clusters were formed at low concentrations near the feeding device, reflecting heterogeneity in the solid phase volume fraction.

Experimental and numerical study of installing a dune model in a 90° bend in the horizontal-vertical pneumatic conveying system

In the pneumatic conveying process,particles move to the bend under the influence of inertia to form a particle rope,which will cause serious wear between the particles and the pipe wall,and then the dune model is designed and installed in the 90° bend to reduce energy consumption and wear in this study.Firstly,the minimum pressure drop velocity of particles transported by different size dune models was obtained through experimental study.Then the energy saving mechanism of the dune model is studied by CFD-DEM coupling.The experimental results show that the installation of the dune model reduces the minimum pressure drop velocity.The numerical simulation results show that the number of collisions between the particles and the tube wall in the vertical tube decreases after the installation of the dune model,which reduces the energy loss.Moreover,the increasing of tail size of the dune model is beneficial to the diffusion and acceleration of the particles in the vertical tube.

Nonlinear dynamics of a circular curved cantilevered pipe conveying pulsating fluid based on the geometrically exact model

Due to the novel applications of flexible pipes conveying fluid in the field of soft robotics and biomedicine,the investigations on the mechanical responses of the pipes have attracted considerable attention.The fluid-structure interaction(FSI)between the pipe with a curved shape and the time-varying internal fluid flow brings a great challenge to the revelation of the dynamical behaviors of flexible pipes,especially when the pipe is highly flexible and usually undergoes large deformations.In this work,the geometrically exact model(GEM)for a curved cantilevered pipe conveying pulsating fluid is developed based on the extended Hamilton's principle.The stability of the curved pipe with three different subtended angles is examined with the consideration of steady fluid flow.Specific attention is concentrated on the large-deformation resonance of circular pipes conveying pulsating fluid,which is often encountered in practical engineering.By constructing bifurcation diagrams,oscillating shapes,phase portraits,time traces,and Poincarémaps,the dynamic responses of the curved pipe under various system parameters are revealed.The mean flow velocity of the pulsating fluid is chosen to be either subcritical or supercritical.The numerical results show that the curved pipe conveying pulsating fluid can exhibit rich dynamical behaviors,including periodic and quasi-periodic motions.It is also found that the preferred instability type of a cantilevered curved pipe conveying steady fluid is mainly in the flutter of the second mode.For a moderate value of the mass ratio,however,a third-mode flutter may occur,which is quite different from that of a straight pipe system.

Parametric resonance of axially functionally graded pipes conveying pulsating fluid

Based on the generalized Hamilton's principle,the nonlinear governing equation of an axially functionally graded(AFG)pipe is established.The non-trivial equilibrium configuration is superposed by the modal functions of a simply supported beam.Via the direct multi-scale method,the response and stability boundary to the pulsating fluid velocity are solved analytically and verified by the differential quadrature element method(DQEM).The influence of Young's modulus gradient on the parametric resonance is investigated in the subcritical and supercritical regions.In general,the pipe in the supercritical region is more sensitive to the pulsating excitation.The nonlinearity changes from hard to soft,and the non-trivial equilibrium configuration introduces more frequency components to the vibration.Besides,the increasing Young's modulus gradient improves the critical pulsating flow velocity of the parametric resonance,and further enhances the stability of the system.In addition,when the temperature increases along the axial direction,reducing the gradient parameter can enhance the response asymmetry.This work further complements the theoretical analysis of pipes conveying pulsating fluid.

Predicting the mode of flow in pneumatic conveying systems—A review

An initial prediction of the particulate mode of flow in pneumatic conveying systems is beneficial as this knowledge can provide clearer direction to the pneumatic conveying design process. There are three general categories of modes of flow, two dense flows： fluidised dense phase and plug flow, and dilute phase oniy. Detailed in this paper is a review of the commonly used and available techniques for predicting mode of flow. Two types of predictive charts were defined： basic particle parameter based （e.g. particle size and density） and air-particle parameter based （e.g. permeability and de-aeration）. The basic particle techniques were found to have strong and weak areas of predictive ability, on the basis of a comparison with data from materials with known mode of flow capability. It was found that there was only slight improvement in predictive ability when the particle density was replaced by loose-poured bulk density in the basic parameter techniques. The air-particle-parameter-based techniques also showed well-defined regions for mode of flow prediction though the data set used was smaller than that for the basic techniques. Also, it was found to be difficult to utilise de-aeration values from different researchers and subsequently, an air-particle-based technique was developed which does not require any de-aeration parameter in its assessment.

Numerical and experimental study of an innovative pipeline design in a granular pneumatic-conveying system

During gas-solid mixture conveying in a dense phase, material is conveyed in dunes on the bottom of the pipeline, or as a pulsating moving bed. This phenomenon increases the pressure drop and power consumption. We introduce a new technique to reduce the pressure drop, which is termed the perforated double tube. To validate this new model, the gas-solid flow pattern and pressure drop were studied numerically and experimentally. The power consumption was also studied experimentally. Numerical studies were performed by the Eulerian-Lagrangian approach to predict gas and particle movement in the pipeline, Comparisons between the numerical predictions and the experimental results for the gas-solid flow patterns and pressure drop show good agreement.

Validated scale-up procedure to predict blockage condition for fluidized dense-phase pneumatic conveying systems

This paper presents results of an ongoing investigation into modelling fluidized dense-phase pneumatic conveying of powders. For the reliable design of dense-phase pneumatic conveying systems, an accurate estimation of the blockage boundary condition or the minimum transport velocity requirement is of sig- nificant importance. The existing empirical models for fine powder conveying in fluidized dense-phase mode are either based on only a particular pipeline and product or have not been tested for their accuracy under a wide range of scale-up conditions. In this paper, a validated test design procedure has been devel- oped to accurately scale-up the blockage boundary with the help of a modelling format that employs solids loading ratio and Froude number at pipe inlet conditions using conveying data of two different samples of fly ash, electro-static precipitation （ESP） dust and cement （particle densities： 2197-3637 kgJm3; loose poured bulk densities： 634-1070kg/m3; median size： 7-30 l^m）. The developed models （in power func- tion format） have been used to predict the blockage boundary for larger diameter and longer pipelines （e.g. models based on 69 mm I.D. ~ 168 m long pipe have been scaled up to 105 mm I.D. and 554 m length）. The predicted blockage boundaries for the scale-up conditions were found to provide better accuracy compared to the existing models.

Adjacent mode resonance of a hydraulic pipe system consisting of parallel pipes coupled at middle points

The coupling vibration of a hydraulic pipe system consisting of two pipes is studied.The pipes are installed in parallel and fixed at their ends,and are restrained by clips to one bracket at their middle points.The pipe subjected to the basement excitation at the left end is named as the active pipe,while the pipe without excitation is called the passive pipe.The clips between the two pipes are the bridge for the vibration energy.The adjacent natural frequencies will enhance the vibration coupling.The governing equation of the coupled system is deduced by the generalized Hamilton principle,and is discretized to the modal space.The modal correction is used during the discretization.The investigation on the natural characters indicates that the adjacent natural frequencies can be adjusted by the stiffness of the two clips and bracket.The harmonic balance method(HBM)is used to study the responses in the adjacent natural frequency region.The results show that the vibration energy transmits from the active pipe to the passive pipe swimmingly via the clips together with a flexible bracket,while the locations of them are not node points.The adjacent natural frequencies may arouse wide resonance curves with two peaks for both pipes.The stiffness of the clip and bracket can release the vibration coupling.It is suggested that the stiffness of the clip on the passive pipe should be weak and the bracket should be strong enough.In this way,the vibration energy is reflected by the almost rigid bracket,and is hard to transfer to the passive pipe via a soft clip.The best choice is to set the clips at the pipe node points.The current work gives some suggestions for weakening the coupled vibration during the dynamic design of a coupled hydraulic pipe system.

Nonlinear Dynamics of Viscoelastic Pipe Conveying Pulsating Fluid Subjected to Base Excitation

Based on the Euler-Bernoulli beam theory and Kelvin-Voigt model,a nonlinear model for the transverse vibration of a pipe under the combined action of base motion and pulsating internal flow is established.The governing partial differential equation is transformed into a nonlinear system of fourth-order ordinary differential equations by using the generalized integral transform technique(GITT).The effects of the combined excitation of base motion and pulsating internal flow on the nonlinear dynamic behavior of the pipe are investigated using a bifurcation diagram,phase trajectory diagram,power spectrum diagram,time-domain diagram,and Poincare map.The results show that the base excitation amplitude and frequency significantly affect the dynamic behavior of the pipe system.Some new resonance phenomena can be observed,such as the period-1 motion under the base excitation or the pulsating internal flow alone becomes the multi-periodic motion,quasi-periodic motion or even chaotic motion due to the combined excitation action.

Flow characteristics and Shannon entropy analysis of dense-phase pneumatic conveying under high pressure

Experiments of dense-phase pneumatic conveying of pulverized coal using nitrogen are carded out in an experimental test facility with the conveying pressure up to 4. 0 MPa and the gas-solid ratio up to 450 kg/m^3. The influences of different conveying differential pressures, coal moisture contents, gas volume flow rates and superficial velocities on the solid-gas ratios are investigated. Shannon entropy analysis of pressure fluctuation time series is developed to reveal the flow characteristics. Through investigation of the distribution of the Shannon entropy under different conditions, the flow stability and the evolutional tendency of the Shannon entropy in different regimes and regime transition processes are discovered, and the relationship between the Shannon entropy and the flow regimes is also established. The results indicate that the solid-gas ratio and the Shannon entropy rise with the increase in conveying differential pressure. The solid-gas ratio and the Shannon entropy reveal preferable regularity with gas volume flow rates. The Shannon entropy is different for different flow regimes, and can be used to identify the flow regimes. Both mass flow rate and the Shannon entropy decrease with the increase in moisture contents. The Shannon entropy analysis is a feasible approach for researching the characteristics of flow regimes, flow stability and flow regime transitions in dense-phase pneumatic conveying under high pressure.

Coupled Numerical Simulation of Electromagnetic and Flow Fields in a Magnetohydrodynamic Induction Pump

Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.

Drilling Power Consumption and Soil Conveying Volume Performances of Lunar Sampling Auger

The sampling auger used in lunar sampling and return mission is to transmit power and convey soil, and its performance is the key factor of the whole mission. However, there is currently a lack of the optimization research on soil conveying volume and power consumption models in auger structure design. To provide the drilled object, the simulation lunar soil, whose physical and mechanical property is the same as the real soil, is made by reducing soil void ratio. The models are formulated to analyze the influence of auger structure parameters on power consumption and soil conveying volume. To obtain the optimized structure parameters of auger, the multi-objective optimization functions of the maximum soil conveying volume and minimum power consumption are developed. To verify the correctness of the models, the performances of different augers drilling simulation soil are tested. The test results demonstrate that the power consumption of optimized auger is the lowest both in theory and test, and the experimental results of soil conveying volume are in agreement with theoretical analysis. Consequently, a new method for designing a lunar sampling auger is proposed which includes the models of soil conveying volume and transportation power consumption, the optimization of structure parameters and the comparison tests. This method provides a reference for sampling auger designing of the Chinese Lunar Sample Mission.

Dynamic Characteristics of Marine Risers Conveying Fluid

The lateral vibration differential equation for a marine riser conveying fluid is derived by use of the small deflection theory, and the effect of internal flow velocity and top tension on the natural frequency of the riser is studied by use of FEM. At the same time, the preliminary relationship between the natural Frequency and riser span under different internal flow velocities is obtained, the effect of riser supports on the vibration frequency is computed. It is found that the natural frequency of the marine riser increases with the increase of top tension, however decreases with the increase of internal flow velocity. In addition, the Frequency decreases drastically with the increase of riser span.

Three-dimensional dynamics of supported pipes conveying fluid

This paper deals with the three-dimensional dynamics and postbuckling behavior of flexible supported pipes conveying fluid, considering flow velocities lower and higher than the critical value at which the buckling instability occurs. In the case of low flow velocity, the pipe is stable with a straight equilibrium position and the dynamics of the system can be examined using linear theory. When the flow velocity is beyond the critical value, any motions of the pipe could be around the postbuckling configuration(non-zero equilibrium position) rather than the straight equilibrium position, so nonlinear theory is required. The nonlinear equations of perturbed motions around the postbuckling configuration are derived and solved with the aid of Galerkin discretization. It is found, for a given flow velocity,that the first-mode frequency for in-plane motions is quite different from that for out-of-plane motions. However, the second-or third-mode frequencies for in-plane motions are approximately equal to their counterparts for out-of-plane motions, keeping almost constant values with increasing flow velocity. Moreover, the orientation angle of the postbuckling configuration plane for a buckled pipe can be significantly affected by initial conditions, displaying new features which have not been observed in the same pipe system factitiously supposed to deform in a single plane.

DIFFERENTIAL QUADRATURE METHOD TO STABILITY ANALYSIS OF PIPES CONVEYING FLUID WITH SPRING SUPPORT

It is a new attempt to extend the differential quadrature method(DQM) to stability analysis of the straight and curved centerlinepipes conveying fluid. Emphasis is placed on the study of theinfluences of several parameters on the critical flow velocity.Compared to other methods, this method can more easily deal with thepipe with spring support at its boundaries and asks for much lesscomputing effort while giving ac- ceptable precision in the numericalresults.

THE DYNAMIC BEHAVIORS OF VISCOELASTIC PIPE CONVEYING FLUID WITH THE KELVIN MODEL

Based on the differential constitutive relationship of linearviscoelastic material, a solid-liquid coupling vibration equation forviscoelastic pipe conveying fluid is derived by the D'Alembert'sprinciple. The critical flow velocities and natural frequencies ofthe cantilever pipe conveying fluid with the Kelvin model (flutterinstability) are calculated with the modified finite differencemethod in the form of the recurrence for- mula. The curves betweenthe complex frequencies of the first, second and third mode and flowvelocity of the pipe are plotted. On the basis of the numericalcalculation results, the dynamic behaviors and stability of the pipeare discussed. It should be pointed out that the delay time ofviscoelastic material with the Kelvin model has a remarkable effecton the dynamic characteristics and stability behaviors of thecantilevered pipe conveying fluid, which is a gyroscopicnon-conservative system.

DYNAMIC STABILITY OF A BEAM-MODEL VISCOELASTIC PIPE FOR CONVEYING PULSATIVE FLUID

The dynamic stability in transverse vibration of a viscoelastic pipe for conveying puisative fluid is investigated for the simply-supported case. The material property of the beammodel pipe is described by the Kelvin-type viscoelastic constitutive relation. The axial fluid speed is characterized as simple harmonic variation about a constant mean speed. The method of multiple scales is applied directly to the governing partial differential equation without discretization when the viscoelastic damping and the periodical excitation are considered small. The stability conditions are presented in the case of subharmonic and combination resonance. Numerical results show the effect of viscosity and mass ratio on instability regions.

In-plane forced vibration of curved pipe conveying fluid by Green function method

The Green function method （GFM） is utilized to analyze the in-plane forced vibration of curved pipe conveying fluid, where the randomicity and distribution of the external excitation and the added mass and damping ratio are considered. The Laplace transform is used, and the Green functions with various boundary conditions are obtained subsequently. Numerical calculations are performed to validate the present solutions, and the effects of some key parameters on both tangential and radial displacements are further investigated. The forced vibration problems with linear and nonlinear motion constraints are also discussed briefly. The method can be radiated to study other forms of forced vibration problems related with pipes or more extensive issues.

HOPF BIFURCATION OF A NONLINEAR RESTRAINED CURVED PIPE CONVEYING FLUID BY DIFFERENTIAL QUADRATURE METHOD

This paper proposes a new method for investigating the Hopf bifurcation of a curved pipe conveying fluid with nonlinear spring support.The nonlinear equation of motion is derived by forces equilibrium on microelement of the system under consideration.The spatial coordinate of the system is discretized by the differential quadrature method and then the dynamic equation is solved by the Newton-Raphson method.The numerical solutions show that the inner fluid velocity of the Hopf bifurcation point of the curved pipe varies with different values of the parameter, nonlinear spring stiffness.Based on this,the cycle and divergent motions are both found to exist at specific fluid flow velocities with a given value of the nonlinear spring stiffness.The results are useful for further study of the nonlinear dynamic mechanism of the curved fluid conveying pipe.

VIBRATION AND STABILITY OF VERTICAL UPWARD-FLUID-CONVEYING PIPE IMMERSED IN RIGID CYLINDRICAL CHANNEL

A theoretical model is developed for the vibration and stability of a vertical pipe subjected concurrently to two dependent axial flows. The external fluid, after exiting the outer annular region between the pipe and a rigid cylindrical channel, is conveyed upwards inside the pipe. This configuration thus resembles of a pipe that aspirating fluid. The equation of planar mo- tion is solved by means of the differential quadrature method （DQM）. Calculations are conducted for a slender drill-string-like and a bench-top-size system, for different confinement conditions of the outer annular channel. It is shown that the vibrations of these two systems are closely related to the degree of confinement of the outer annular channel. For a drill-string-like system with narrow annuli, buckling instability may occur in the second and third modes. For a bench-top-size system, however, both buckling and flutter may occur in the lowest three modes. The form of instability depends on the annuli size.