Numerical control(NC) warm bending is a proven strategy to form the large diameter thin-walled(LDTW) Ti-6 Al-4 V tubes, which are typical light-weight and high-performance structural components urgently required i...Numerical control(NC) warm bending is a proven strategy to form the large diameter thin-walled(LDTW) Ti-6 Al-4 V tubes, which are typical light-weight and high-performance structural components urgently required in many industries. In virtue of unveiling the thermo-mechanical coupled deformation behaviors, uniaxial tensile tests were conducted on Ti-6 Al-4 V tube within wide ranges of temperatures(25-600 ℃) and strain rates(0.00067-0.1 s~(-1)). Moreover, a modified Johnson-Cook(JC) model is proposed with a consideration of nonlinear strain rate hardening and the interaction between strain hardening and thermal softening. Resultantly, the present model gives more accurate predictions for flow stress over the entire deformation ranges and the maximum error decreases by about 90%. By employing proposed model to NC warm bending, preferable precision is obtained in predicting forming defects including fracture, wrinkling and over thinning. The present work lays foundation for the forming limit prediction and process optimization in NC warm bending of LDTW Ti-6 Al-4 V tubes.展开更多
Based on the expression proposed by WANG for the local plastic shear deformation distribution in the adiabatic shear band(ASB) using gradient-dependent plasticity,the effects of 10 parameters on the adiabatic shear ...Based on the expression proposed by WANG for the local plastic shear deformation distribution in the adiabatic shear band(ASB) using gradient-dependent plasticity,the effects of 10 parameters on the adiabatic shear sensitivity were studied.The experimental data for a flow line in the ASB obtained by LIAO and DUFFY were fitted by use of the curve-fitting least squares method and the proposed expression.The critical plastic shear strains corresponding to the onset of the ASB for Ti-6Al-4V were assessed at different assigned ASB widths.It is found that the proposed expression describes well the non-linear deformation characteristics of the flow line in the ASB.Some parameters in the JOHNSON-COOK model are back-calculated using different critical plastic shear strains.The adiabatic shear sensitivity decreases as initial static yield stress,work to heat conversion factor and strain-rate parameter decrease,which is opposite to the effects of density,heat capacity,ambient temperature and strain-hardening exponent.The present model can predict the ASB width evolution process.The predicted ASB width decreases with straining until a stable value is reached.The famous model proposed by DODD and BAI only can predict a final stable value.展开更多
To analyze the effects of strain rate and temperature on the flow stress of 2519A aluminum alloy, the dynamic mechanical properties of 2519A aluminum alloy were measured by dynamic impact tests and quasi-static tensil...To analyze the effects of strain rate and temperature on the flow stress of 2519A aluminum alloy, the dynamic mechanical properties of 2519A aluminum alloy were measured by dynamic impact tests and quasi-static tensile tests. The effects of strain rate and temperature on the microstructure evolution were investigated by optical microscopy (OM) and transmission electron microscopy (TEM). The experimental results indicate that 2519A aluminum alloy exhibits strain-rate dependence and temperature susceptibility under dynamic impact. The constitutive constants for Johnson--Cook material model were determined by the quasi-static tests and Hopkinson bar experiments using the methods of variable separation and nonlinear fitting. The constitutive equation seems to be consistent with the experimental results, which provides reference for mechanical characteristics and numerical simulation of ballistic performance.展开更多
The material of nickel aluminum bronze (NAB) presents superior properties such as high strength, excellent wear resistance and stress corrosion resistance and is extensively used for marine propellers. In order to est...The material of nickel aluminum bronze (NAB) presents superior properties such as high strength, excellent wear resistance and stress corrosion resistance and is extensively used for marine propellers. In order to establish the constitutive relation of NAB under high strain rate condition, a new methodology was proposed to accurately identify the constitutive parameters of Johnson?Cook model in machining, combining SHPB tests, predictive cutting force model and orthogonal cutting experiment. Firstly, SHPB tests were carried out to obtain the true stress?strain curves at various temperatures and strain rates. Then, an objective function of the predictive and experimental flow stresses was set up, which put the identified parameters of SHPB tests as the initial value, and utilized the PSO algorithm to identify the constitutive parameters of NAB in machining. Finally, the identified parameters were verified to be sufficiently accurate by comparing the values of cutting forces calculated from the predictive model and FEM simulation.展开更多
A new phenomenological and empirically-based constitutive model was proposed to modify the term in the original Johnson−Cook constitutive model.The new model can be used to describe and predict the flow stress of AA10...A new phenomenological and empirically-based constitutive model was proposed to modify the term in the original Johnson−Cook constitutive model.The new model can be used to describe and predict the flow stress of AA1070 aluminum with different initial grain sizes in the hot working process.This developed model considers thermal softening,strain-rate hardening,strain hardening,initial grain size,and interactions with each other and can correctly model the behavior of AA1070 at elevated temperature with different strains,strain rates,and initial grain sizes.The hot flow behavior of AA1070 was investigated through compression tests over wide ranges of temperature from 623 to 773 K,strain rate from 0.005 to 0.5 s−1 and initial grain size from 50 to 450μm.Results show that the initial grain size has a significant effect on the flow behavior of AA1070.Then,correlation coefficient(R),average absolute relative error(AARE),and relative error were examined for comparative predictability of the model.Results show that flow stresses for different initial grain sizes calculated by the new proposed model perfectly correlate with experimental ones,with a mean relative error of 1.19%,which confirms that the new modified Johnson−Cook relation can give a precise estimation of the hot flow stress of AA1070 aluminum by considering the initial grain size.展开更多
The tensile and fracture behaviors of AA6061 alloy were investigated in order to provide quantitative data about this alloy at cryogenic temperatures.Specimens of AA6061 alloy were solution heat treated before tensile...The tensile and fracture behaviors of AA6061 alloy were investigated in order to provide quantitative data about this alloy at cryogenic temperatures.Specimens of AA6061 alloy were solution heat treated before tensile tests at 298,173 and 77 K and tested at strain rates in the range from 0.1 to 0.0001 s^(−1).The results indicate the suppression of the Portevin−Le Chatelier(PLC)effect and dynamic strain aging(DSA)at 77 K.In contrast,at 298 K,a remarkable serrated flow,characteristic of the PLC effect,is observed.Furthermore,the tensile behavior at 77 K,compared with that observed at 173 and 298 K,shows a simultaneous increase in strength,uniform elongation,modulus of toughness,strain-hardening exponent and strain rate sensitivity,which is related to a decrease in the dynamic recovery rate at low temperature.These responses are reflected on the fracture morphology,since the dimple size decreases at 77 K,while the area covered by dimples increases.Comparisons of the Johnson−Cook model show that a good agreement can be obtained for tests at 173 and 77 K,in which DSA is suppressed.展开更多
In order to detect whether the data conforms to the given model, it is necessary to diagnose the data in the statistical way. The diagnostic problem in generalized nonlinear models based on the maximum Lq-likelihood e...In order to detect whether the data conforms to the given model, it is necessary to diagnose the data in the statistical way. The diagnostic problem in generalized nonlinear models based on the maximum Lq-likelihood estimation is considered. Three diagnostic statistics are used to detect whether the outliers exist in the data set. Simulation results show that when the sample size is small, the values of diagnostic statistics based on the maximum Lq-likelihood estimation are greater than the values based on the maximum likelihood estimation. As the sample size increases, the difference between the values of the diagnostic statistics based on two estimation methods diminishes gradually. It means that the outliers can be distinguished easier through the maximum Lq-likelihood method than those through the maximum likelihood estimation method.展开更多
基金Projects(50905144,51275415)supported by the National Natural Science Foundation of ChinaProject supported by the Program for New Century Excellent Talents in University,China+1 种基金Project(3102014KYJD001)supported by Fundamental Research Funds for the Central Universities,ChinaProject(B08040)supported by Program of Introducing Talents of Discipline to Universities("111"Project),China
文摘Numerical control(NC) warm bending is a proven strategy to form the large diameter thin-walled(LDTW) Ti-6 Al-4 V tubes, which are typical light-weight and high-performance structural components urgently required in many industries. In virtue of unveiling the thermo-mechanical coupled deformation behaviors, uniaxial tensile tests were conducted on Ti-6 Al-4 V tube within wide ranges of temperatures(25-600 ℃) and strain rates(0.00067-0.1 s~(-1)). Moreover, a modified Johnson-Cook(JC) model is proposed with a consideration of nonlinear strain rate hardening and the interaction between strain hardening and thermal softening. Resultantly, the present model gives more accurate predictions for flow stress over the entire deformation ranges and the maximum error decreases by about 90%. By employing proposed model to NC warm bending, preferable precision is obtained in predicting forming defects including fracture, wrinkling and over thinning. The present work lays foundation for the forming limit prediction and process optimization in NC warm bending of LDTW Ti-6 Al-4 V tubes.
基金Project(20081102)supported by the Doctor Startup Foundation of Liaoning Province,China
文摘Based on the expression proposed by WANG for the local plastic shear deformation distribution in the adiabatic shear band(ASB) using gradient-dependent plasticity,the effects of 10 parameters on the adiabatic shear sensitivity were studied.The experimental data for a flow line in the ASB obtained by LIAO and DUFFY were fitted by use of the curve-fitting least squares method and the proposed expression.The critical plastic shear strains corresponding to the onset of the ASB for Ti-6Al-4V were assessed at different assigned ASB widths.It is found that the proposed expression describes well the non-linear deformation characteristics of the flow line in the ASB.Some parameters in the JOHNSON-COOK model are back-calculated using different critical plastic shear strains.The adiabatic shear sensitivity decreases as initial static yield stress,work to heat conversion factor and strain-rate parameter decrease,which is opposite to the effects of density,heat capacity,ambient temperature and strain-hardening exponent.The present model can predict the ASB width evolution process.The predicted ASB width decreases with straining until a stable value is reached.The famous model proposed by DODD and BAI only can predict a final stable value.
基金Project(51105139)supported by the National Natural Science Foundation of ChinaProject(14JJ5015)supported by the Hunan Provincial Natural Science Foundation of ChinaProject(HPCM-2013-03)supported by the Open Research Fund of Key Laboratory of High Performance Complex Manufacturing,Central South University,China
文摘To analyze the effects of strain rate and temperature on the flow stress of 2519A aluminum alloy, the dynamic mechanical properties of 2519A aluminum alloy were measured by dynamic impact tests and quasi-static tensile tests. The effects of strain rate and temperature on the microstructure evolution were investigated by optical microscopy (OM) and transmission electron microscopy (TEM). The experimental results indicate that 2519A aluminum alloy exhibits strain-rate dependence and temperature susceptibility under dynamic impact. The constitutive constants for Johnson--Cook material model were determined by the quasi-static tests and Hopkinson bar experiments using the methods of variable separation and nonlinear fitting. The constitutive equation seems to be consistent with the experimental results, which provides reference for mechanical characteristics and numerical simulation of ballistic performance.
基金Project(2014CB046704)supported by the National Basic Research Program of ChinaProject(2014BAB13B01)supported by the National Science and Technology Pillar Program of China
文摘The material of nickel aluminum bronze (NAB) presents superior properties such as high strength, excellent wear resistance and stress corrosion resistance and is extensively used for marine propellers. In order to establish the constitutive relation of NAB under high strain rate condition, a new methodology was proposed to accurately identify the constitutive parameters of Johnson?Cook model in machining, combining SHPB tests, predictive cutting force model and orthogonal cutting experiment. Firstly, SHPB tests were carried out to obtain the true stress?strain curves at various temperatures and strain rates. Then, an objective function of the predictive and experimental flow stresses was set up, which put the identified parameters of SHPB tests as the initial value, and utilized the PSO algorithm to identify the constitutive parameters of NAB in machining. Finally, the identified parameters were verified to be sufficiently accurate by comparing the values of cutting forces calculated from the predictive model and FEM simulation.
文摘A new phenomenological and empirically-based constitutive model was proposed to modify the term in the original Johnson−Cook constitutive model.The new model can be used to describe and predict the flow stress of AA1070 aluminum with different initial grain sizes in the hot working process.This developed model considers thermal softening,strain-rate hardening,strain hardening,initial grain size,and interactions with each other and can correctly model the behavior of AA1070 at elevated temperature with different strains,strain rates,and initial grain sizes.The hot flow behavior of AA1070 was investigated through compression tests over wide ranges of temperature from 623 to 773 K,strain rate from 0.005 to 0.5 s−1 and initial grain size from 50 to 450μm.Results show that the initial grain size has a significant effect on the flow behavior of AA1070.Then,correlation coefficient(R),average absolute relative error(AARE),and relative error were examined for comparative predictability of the model.Results show that flow stresses for different initial grain sizes calculated by the new proposed model perfectly correlate with experimental ones,with a mean relative error of 1.19%,which confirms that the new modified Johnson−Cook relation can give a precise estimation of the hot flow stress of AA1070 aluminum by considering the initial grain size.
基金We would like to acknowledge the Sao Paulo Research Foundation(FAPESP)(Grant No.2014/15091-7 and 2016/10997-0)the Conselho Nacional de Desenvolvimento Científico e Tecnológico-Brazil(CNPq)(Grant No.449009/2014-9)This study was financed in part by the Coordenacao de Aperfeicoamento de Pessoal de Nivel Superior-Brazil(CAPES)-Finance Code 001.Danielle Cristina Camilo MAGALHÃES acknowledges CNPq for her PhD scholarship(Grant No.153181/2013-3).
文摘The tensile and fracture behaviors of AA6061 alloy were investigated in order to provide quantitative data about this alloy at cryogenic temperatures.Specimens of AA6061 alloy were solution heat treated before tensile tests at 298,173 and 77 K and tested at strain rates in the range from 0.1 to 0.0001 s^(−1).The results indicate the suppression of the Portevin−Le Chatelier(PLC)effect and dynamic strain aging(DSA)at 77 K.In contrast,at 298 K,a remarkable serrated flow,characteristic of the PLC effect,is observed.Furthermore,the tensile behavior at 77 K,compared with that observed at 173 and 298 K,shows a simultaneous increase in strength,uniform elongation,modulus of toughness,strain-hardening exponent and strain rate sensitivity,which is related to a decrease in the dynamic recovery rate at low temperature.These responses are reflected on the fracture morphology,since the dimple size decreases at 77 K,while the area covered by dimples increases.Comparisons of the Johnson−Cook model show that a good agreement can be obtained for tests at 173 and 77 K,in which DSA is suppressed.
基金The National Natural Science Foundation of China(No.11171065)the Natural Science Foundation of Jiangsu Province(No.BK2011058)
文摘In order to detect whether the data conforms to the given model, it is necessary to diagnose the data in the statistical way. The diagnostic problem in generalized nonlinear models based on the maximum Lq-likelihood estimation is considered. Three diagnostic statistics are used to detect whether the outliers exist in the data set. Simulation results show that when the sample size is small, the values of diagnostic statistics based on the maximum Lq-likelihood estimation are greater than the values based on the maximum likelihood estimation. As the sample size increases, the difference between the values of the diagnostic statistics based on two estimation methods diminishes gradually. It means that the outliers can be distinguished easier through the maximum Lq-likelihood method than those through the maximum likelihood estimation method.