Simulation Analysis of New Energy Vehicle Engine Cooling System Based on K-E Turbulent Flow Mathematical Model

New energy vehicles have better clean and environmental protection characteristics than traditional fuel vehicles.The new energy engine cooling technology is critical in the design of new energy vehicles.This paper used oneand three-way joint simulation methods to simulate the refrigeration system of new energy vehicles.Firstly,a k-εturbulent flow model for the cooling pump flow field is established based on the principle of computational fluid dynamics.Then,the CFD commercial fluid analysis software FLUENT is used to simulate the flow field of the cooling pump under different inlet flow conditions.This paper proposes an optimization scheme for new energy vehicle engines’“boiling”phenomenon under high temperatures and long-time climbing conditions.The simulation results show that changing the radiator’s structure and adjusting the thermostat’s parameters can solve the problem of a“boiling pot.”The optimized new energy vehicle engine can maintain a better operating temperature range.The algorithm model can reference each cryogenic system component hardware selection and control strategy in the new energy vehicle’s engine.

Maxi mumprinciple for the optimal control of an ablation-transpiration cooling system with free final time and phase constraints

This paper is concerned with an optimal control problem of an abhtion-transpiration cooling control system with Stefan-Signorini boundary condition. As the continuation of the authors＇previous paper, the Dubovits Rii-Milyutin fimctional approach is again adopted in investigation of the Pontryagin＇ s maximun principle of the system. The necessary optimality condition is presented for the problem with free final horizon and phase constraints.

Computer simulation on the controlled cooling of 82B high-speed rod

A modified temperature-phase transformation field coupled nonlinear mathematical model was made and used in computer simulation on the controlled cooling of 82B high-speed rods. The surface temperature history and volume fraction of pearlite as well as the phase transformation history were simulated by using the finite element software Marc/Mentat. The simulated results were compared with the actual measurement and the agreement is good which can validate the presented computational models.

Soft-Sensing Method of Water Temperature Measurement for Controlled Cooling System

Aiming at the water temperature measuring problem for controlled cooling system of rolling plant,a new water temperature measuring method based on soft-sensing method with a water temperature model of on-line self correction parameter was built.A water temperature compensation factor model was also built to improve coiling temperature control precision.It was proved that the model meets production requirements.The soft-sensing technique has extensive applications in the field of metal forming.

Fuzzy logic controller design with unevenly-distributed membership function for high performance chamber cooling system

Fuzzy logic controller adopting unevenly-distributed membership function was presented with the purpose of enhancing performance of the temperature control precision and robustness for the chamber cooling system.Histogram equalization and noise detection were performed to modify the evenly-distributed membership functions of error and error change rate into unevenly-distributed membership functions.Then,the experimental results with evenly and unevenly distributed membership functions were compared under the same outside environment conditions.The experimental results show that the steady-state error is reduced around 40% and the noise disturbance is rejected successfully even though noise range is 60% of the control precision range.The control precision is improved by reducing the steady-state error and the robustness is enhanced by rejecting noise disturbance through the fuzzy logic controller with unevenly-distributed membership function.Moreover,the system energy efficiency and lifetime of electronic expansion valve(EEV) installed in chamber cooling system are improved by adopting the unevenly-distributed membership function.

新型迷你通道-相变热沉实验研究

电子元件的集成化、微型化等特点加剧了芯片的热问题,基于相变材料的被动式冷却技术已无法满足功率波动的高功率电子设备的需求。本文将相变技术与主动冷却技术相结合,提出了一种用于风冷散热的新型迷你通道-相变热沉结构。该结构改善了相变材料导热性能差的问题,也解决了相变材料熔化后泄漏的问题。通过实验测试了不同热流密度、不同风速对其热控性能的影响,总结了热沉的蓄放热特性,并与未填充相变材料热沉的热控性能进行了对比。实验中热流密度变化范围为1.81~3.47 W/cm^(2),风速变化范围为0~4 m/s。研究表明:热流密度的增大和风速的降低均会导致热沉温控时间的缩短。2 m/s风速足以满足热流密度小于2.91 W/cm^(2)的芯片散热需求,4 m/s风速可以在热流密度为3.47 W/cm^(2)的情况下将热沉底面温度维持在70℃。与未填充相变材料热沉相比,本研究提出的热沉可以起到延长温控时长,降低稳态温度的作用。此外,风扇的开启可以有效缩短热沉的冷却时间,对于间歇性工作的电子设备具有重要的应用意义。研究结果可为迷你通道-相变热沉在实践中的应用提供参考依据。

Opti mization and Model of Laminar Cooling Control Systemfor Hot Strip Mills

The structure of laminar cooling control system for hot rolling was introduced and the control mode, cooling strategy, segment tracking and model recalculation were analyzed. The parameters of air/water cooling models were optimized by regressing the data gathering in situ, and satisfactory effect was obtained. The coiling temperature can be controlled within ±15℃.

Self-Learning and Its Application to Laminar Cooling Model of Hot Rolled Strip

The mathematical model for online controlling hot rolled steel cooling on run-out table （ROT for abbreviation） was analyzed, and water cooling is found to be the main cooling mode for hot rolled steel. The calculation of the drop in strip temperature by both water cooling and air cooling is summed up to obtain the change of heat transfer coefficient. It is found that the learning coefficient of heat transfer coefficient is the kernel coefficient of coiler temperature control （CTC） model tuning. To decrease the deviation between the calculated steel temperature and the measured one at coiler entrance, a laminar cooling control self-learning strategy is used. Using the data acquired in the field, the results of the self-learning model used in the field were analyzed. The analyzed results show that the self-learning function is effective.

Controlled Rolling and Cooling Process for Low Carbon Cold Forging Steel

Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.

A study on controlled cooling process for making bainitic ductile iron

In the present research, TTT curve of bainitic ductile iron under the condition of controlled cooling was generated. The cooling rate of grinding ball and its temperature distribution were also measured at the same time. It can be concluded that the bainitic zone of TTT curve is separated from the pearlitic zone. As compared to the water-quenching condition, more even cooling rate and temperature distribution can be achieved in the controlled cooling process. The controlled cooling can keep away from pearlitic zone in the high temperature cooling stage and produce similar results to the process of traditional isothermal cooling with a low cooling rate in the low temperature cooling stage.

Element Tracking Strategies for Hot Strip Laminar Cooling Control

Feedforward control is the core to control function in the cooling process of hot strip. One of the most important tasks in feedforward control is to determine the arrival time of the strip at various locations on the runout table for effective control. Based on the principles of element tracking and tracking strategies for variable rolling speed and constant rolling speed, a simple diagonal tracking method for an existing hot strip mill was proposed and tested. The test results show that the proposed strategies are effective for improving tracking control.

Mathematical model for the thermal process of controlled cooling of wires and its numerical simulation

The mathematical model for the thermal process of billets rolling has beenestablished, including transporting in air and temperature-holding cover, descaling withhigh-pressure water, and the process of rolling and cooling in water box. The calculated data by themodel have been compared with the measured data and the results show that the model is right andcreditable. Based on the model, the main thermal characters of rolling line have been simulated andthe influence of all the parameters on the temperature of rolling has been analyzed.

GRAIN REFINEMENT OF MICROALLYED STEEL THROUGH HEAVY HOT DEFORMATION AND CONTROLLED COOLING

Heavy deformation and controlled cooling is one of the most effective effective ways for grain refinement in HSIA steels. In this paper, experimental specimens are prepared with a commercial linepipe steel grade X65, and the chemical compositions are (wt% ): Fe-0.094C-1.42Mn-0. 29Si-0. 045Nb-0. 008Ti. After heavy deformation with 80% reduction in non-recrystallization range of austenite, and at controlled cooling rates from 2K/s to 64K/s, the grain sizes vary from 9.55μm to 1.06μm.It is shown by the results that a linear relationship still remains between the yield strength and reciprocal of square root of ferrite grain size as grain size is refined to 1m.The ultra-fine grains might be dynam- ically formed through the deformation-induced transformation when reduction is large enough.The grain sizes decrease when the cooling rates increase.When the cooling rates increase over 10K/s, the grain sizes are rarely changed. The particles distribute on grain boundaries, sub-grain boundaries, deformed bands and within the ferrite grains.

EFFECT OF THE CONTROLLED ROLLING CONTROLLED COOLING ON STRENGTH AND DUCTILITY OF THE BAINITE MICRO ALLOYED ENGINEERING STEEL

The continuous cooling transformation of hot deformation austenite austenite of test steel and the effect of different processing schedules of controlled rolling and controlled cooling on the strength and ductility have been studied. The theory and the experiment base are presented for controlled rolling and controlled cooling of the SBL micro alloyed engineering steel.

Application of Cooling Water in Controlled Runout Table Cooling on Hot Strip Mill

The controlled runout table cooling is essential in determining the final mechanical properties and flatness of steel strip.The heat of a hot steel strip is mainly extracted by cooling water during runout.In order to study the heat transfer by water jet impingement boiling during runout,apilot facility was constructed at the University of British Columbia.On this pilot facility,the water jet impingement tests were carried out under various cooling conditions to investigate the effect of processing parameters,such as cooling water temperature,water jet impingement velocity,initial strip temperature,water flow rate,water nozzle diameter and array of water nozzles,on the heat transfer of heated strip.The results obtained contribute to the optimization of cooling water during runout.

Thermoelastic stress analysis of multilayered films in a micro-thermoelectric cooling device

This paper presents an analytical solution for the thermoelastic stress in a typical in-plane＇s thin-film micro- thermoelectric cooling device under different operating con- ditions. The distributions of the permissible temperature fields in multilayered thin-films are analytically obtained, and the characteristics, including maximum temperature dif- ference and maximum refrigerating output of the thermo- electric device, are discussed for two operating conditions. Analytical expressions of the thermoelastic stresses in the layered thermoelectric thin-films induced by the tempera- ture difference are formulated based on the theory of mul- tilayer system. The results demonstrate that, the geometric dimension is a significant factor which remarkably affects the thermoelastic stresses. The stress distributions in layers of semiconductor thermoelements, insulating and support- ing membrane show distinctly different features. The present work may profitably guide the optimization design of high- efficiency micro-thermoelectric cooling devices.

Optimal Design of Multi-channel Water Cooled Radiator for Motor Controller of New Energy Vehicle

In order to improve the heat dissipation capability of motor controller for new energy vehicles,the water cooled radiator with multiple channels is optimized in this paper.The heat conduction between the heat source IGBT and the radiator,the convective heat transfer between the radiator and the coolant,the mechanical strength and the manufacturing cost are comprehensively considered during the optimization process.The power loss and thermal resistance of the IGBT unit are calculated at first,and finite element model of the radiator is established.On this basis,multi-physics coupling analysis of the water cooled radiator is carried out.Secondly,the sensitivity analysis is applied to verify the influence of structural parameters on the heat dissipation performance of the radiator system.The influence of coolant inlet velocity v,number of cooling ribs n,height of radiator ribs H on the maximum temperature rise T,the temperature difference ΔT between phase U and W,and the coolant pressure lossΔP are analyzed in depth,and the optimal range of the structural parameters for heat dissipation is obtained.Finally,an experimental platform was set up to verify the performance of the proposed structure of water cooled radiator for motor controller of new energy vehicle.The results show that the heat dissipation capability of the proposed radiator is improved compared with the initial design.

Advanced run-out table cooling technology based on ultra fast cooling and laminar cooling in hot strip mill

In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to industrial production.Cooling mechanism of UFC and LC was introduced first,and then the control system and control models were described.By using UFC and LC,low-cost Q345B strips had been produced in a large scale,and industrial trials of producing low-cost dual phase strips were completed successfully.Application results show that the ultra fast cooling is uniform along the strip width and length,and does not affect the flatness of strips.The run-out table cooling system runs stably with a high precision,and makes it possible for the user to develop more high quality steels with low costs.

Effect of cooling rate on evolution of superconducting phases during decomposition and recrystallization of (Bi,Pb)-2223 core in Ag-sheathed tape

The reformation of (Bi,Pb)-2223 from the liquid or melt is very important for a melting process of (Bi,Pb)-2223 tape. By combination of quenching experiment with X-ray diffraction (XRD) analysis, the effect of cooling rate on the evolution of three superconducting phases in the (Bi,Pb)-2223 core of Ag-sheathed tape was investigated. The results show that (Bi,Pb)-2223 reformation from the melt seems to experience different routes during slowly cooling at different rates. One is that (Bi,Pb)-2223 phase reformed directly from the melt, and no Bi-2212 participate in this process. The other is that (Bi,Pb)-2223 is converted from the intermediate product, Bi-2212, which formed from the melt during the first cooling stage. Due to the inherent sluggish formation kinetics of (Bi,Pb)-2223 from Bi-2212, only partial (Bi,Pb)-2223 can finally be reformed with the second route.

水帘结构同步水冷装置对光-粉同路激光熔覆温度场的影响研究

目的解决大型设备激光增材修复过程中的局部升温易烧蚀零件边缘、熔化内部导线及橡胶圈、损坏原有结构的问题。方法采用Fluent软件和VOF模型研究水帘下干区稳定气液两相流模型,通过Abaqus软件和热传导三定律、热弹塑性理论、热变形理论建立温度场和弯曲变形的数值模型,并通过对比光-粉同路和同步水冷2种方式下熔覆316L不锈钢的熔池形貌、晶粒尺寸、热量累积、弯曲变形差异,验证同步水冷对熔覆过程中温度场的影响机理。结果同步水冷装置内部水帘呈散射状流向四周,能够形成稳定的干区环境,沉积后的金相表面无明显气孔、裂纹等缺陷。在相同参数单道沉积时,温度云图和熔池形貌表明,水冷有效缩减了熔池的大小,但其对熔池凝固速度的影响较小,二者平均晶粒尺寸仅存在略微差别,分别为28.81μm和27.55μm。多道沉积时,水帘的冷却作用拔高了熔池边缘的温度差异,拉低了外延区域的热量累积,在降低基板整体温度的同时,增大了熔池边缘的温度梯度,而温差的增大带来了更大的热应力,导致不同沉积方式下基板的变形程度不同。在悬臂梁搭接熔覆试验中,采用热电偶测得同步水冷能保持基板背面温度在50℃以下,而光-粉同路最高能达到500℃。同时,悬臂梁厚度较薄时,基板上下面温差产生的热应力大于基板自身约束力,试样发生严重变形,且含同步水冷的变形更为明显。厚度增加时,试样自身约束力增大,变形量差异逐渐减小。结论同步水冷水路的耦合限制了熔池热量的深入与扩散,可以有效实现熔覆过程中加工区域的温度控制,同时也会导致在工件较薄时弯曲变形程度提升,但在板材厚度大于3 mm时,变形量差别趋于相同,且越来越小。