The Use of Models to Evaluate Corrosion Effects on Mild Steel Heat Exchanger in Water and Mono Ethanol Amine (MEA)

Heat exchanger is an important equipment used in process industries for cooling and heating purposes. Its design configuration which involves the flow of cold and hot fluids within the exchanger subjects it to corrosion attack. The article utilized the principle of mass and energy conservation in the development of weight and temperature models to study the effect of corrosion on mild steel coupon inside the exchanger containing water and Mono ethanol amine (MEA). The models developed were resolved analytically using Laplace Transform and simulated using Excel as simulation tool and data obtained from experiment in the laboratory to obtain profiles of weight loss and temperature as a function of time. The weight loss and performance of mild steel under various corrosive conditions were examined which indicates the effect of corrosion on the mild steel heat exchanger in water and MEA media. The result shows that water is more corrosive than MEA at higher temperatures and at lower temperatures of 35°C and 1 atm, MEA has inhibitive properties than water as indicated by the weight loss result with time. The comparative analysis between the results obtained from the model simulation and experimental results shows that the result obtained from the model is more reliable and demonstrated better performance characteristics as it clearly shows mild steel heat exchanger experiences more corrosive effect in water medium than MEA at higher temperatures. And at lower temperatures, MEA becomes more inhibitive and less corrosive than water. The model simulation results correlate with various literatures and hence, it is valid for future referencing.

Effect of Sputtered TiAlCr Coatings on Oxidation and Hot Corrosion Resistance of Ti-24Al-14Nb-3V

The effect of sputtered Ti-50Al-10Cr and Ti-50A1-20Cr coatings on both isothermal and cyclic oxidation resistance at 800-900℃ and hot corrosion resistance at 850℃ of Ti-24Al-14Nb-3V was investigated. Results indicated that Ti-24Al-14Nb-3V alloys exhibited poor oxidation resistance due to the formation of Al2O3+TiO2+AlNbO4 mixed scales in air at 800-900℃ and poor hot corrosion resistance due to the spoliation of scales formed in Na2SO4+K2SO4 melts at 850℃. Both Ti-50Al-10Cr and Ti-50Al-20Cr coatings remarkably improved the oxidation and hot corrosion resistance of Ti-24Al-14Nb-3V alloy.

Effect of Molybdate Ions on the Corrosion Behaviour of Ti Alloys

Titanium alloys are extensively used in power, chemical and petroleum industries as constructional materials for vessels and heat transfer tubes. Moreover they are candidate materials for nuclear waste disposal. These alloys have superior resistance to localized forms of corrosion compared to stainless steels and Ni-base alloys. However, this resistance is not as remarkable in crevice corrosion conditions in some aggressive media. Electrochemical corrosion tests were conducted on two ASTM Ti grades namely, Ti-2 and Ti-12 in extremely low pH acidic environment. Results indicated that Ti-2 has less resistance to both general and crevice corrosion attack than Ti-12. Both alloys possess better resistance to general corrosion than to crevice corrosion. Also, results showed that the molybdate addition improves remarkably the resistance of Ti-2 to both types of attack. The increase of molybdate ions concentration from 0.03 mol/L to 0.15 mol/L made Ti-2 to be as resistant as, or somewhat higher than, Ti-12. The elecrochemical findings were further supplemented by optical examination of the corroded surface.

Effect of Heat Treatment on the Corrosion Characteristics of Al-Li Alloys

Experiments were conducted to study the general room temperature corrosion characteristics of heat-treated and non-heat-treated Al-Li alloys with different Li compositions. Corrosion rate was measured using both the polarisation method and the weight-loss method. It was observed that the samples with higher Li content had lower corrosion resistance than those with lower Li content. Moreover, for all the specimens tested, it was fOund that heat treatment at 180℃ for 2 h (for the purpose of precipitation hardening) severely reduced the corrosion resistance,whereas heat treatment at 180℃ for 6 h significantly increased the corrosion resistance.

Effect of Microstructure and Sulfide on Corrosion of Cu-Ni Alloys in Seawater

The microstructure and the corrosion product films have been investigated on Cu-Ni alloys by TEM, SEM, AES and electrochemical technique as well as natural seawater exposure tests. Experimental results showed that the alloys had two kinds of microstructure, i.e. recrystallization and incomplete recrystallization. In synthetic seawater containing 2×10-6 S2-, the stability of the alloy increased with the increase of deformation and annealing temperature, i.e., the degree of recrystallization. After exposure to natural seawater for different periods of time, the corrosion product films of the recrystallized alloy were rich in Ni and compact, and there were cracks in the outer layer which contained a small amount of S; the films of the alloy of incomplete recrystallization became thick, loose and porous, and obviously of layered structure, and the intergranular corrosion took place in the underlying substrate. Besides, a great amount of seawater substance existed in the outer layer and some sulfur was found within the grain boundaries that prefer to corrode. The accelerating effect of sulfides in corrosion of Cu-Ni alloys in seawater is attributed to the coexistence and absorption of sulfides and carbides promoting the preference of corrosion where they absorb, and the formation of dissolvable Cu2S results in keeping the surface of the alloys in the active state.